Turntable/Positioner MOTOPOS Series

Transcription

1 Turntable/Positioner MOTOPOS Series Certified for ISO9001 and ISO14001 C E R T I F M N GE ME N T I E D SYSTE M C E R T I F M N GE ME N T I E D SYSTE M QMS ccreditation R009 QULITY SYSTEM JQ-0813 ENVIRONMENTL SYSTEM JQ-EM0924

2 Keeping Up with the Robot Do you get irritated with your turntable/positioner, whose speed and accuracy can t keep up with the robot? YSKW has developed turntables/positioners to perfectly coordinate with the high performance of our robots. Example Coordinated welding with MOTOPOS and an arc welding package from the MOTOPC-W series The robot and MOTOPOS weld in coordination at a constant speed, allowing the workpiece and the torch to keep the best posture at all times. This reduces partial penetration and distortion, and greatly improves welding quality. : The MOTOPC-W series is a welding package that includes a robot, a welding power supply, and a torch. Features High Speed Maximum rotational speed: 3.14 rad/s (180 /s) for MOTOPOS-D250B The MOTOPOS-S1000B, a positioner with a 1000-kg payload, improves productivity with a maximum rotational speed of 1.92 rad/s (110 /s), the fastest of its class. High Precision single controller that exclusively controls MOTOMN enables highly accurate coordinated operation by applying a control system designed specially for MOTOMN robots and MOTOPOS. Wide Variety of Products Fifteen models are available to help you find the optimum turntable or positioner to improve the quality and increase the efficiency of your production line. s: 200 kg to 7500 kg Number of axes: 1 to 3 pplication types: standard, high speed, high load, and skyhook 3 Skyhook D500B-C10 Number of xes 2 1 D200B-C00 D500B-C00 D1500B-C00 D500B-C01(Compact) D250B D500B D700B S500B-30(Low Price) S250B S500B S1000B T2000B T4000B (High Speed) T5000B T7500B (High Load) kg 2

3 MOTOPOS-T2000B 1-axis, 2000 kg With 2000-kg payload for use with large, medium-weight workpieces. Overrun 6-25 Dia. Holes Limit Switch Terminal Box ir Inlet Limit Switch for Positioning M8 Stainless Bolts 385 Limit Switch for Positioning (1014) Grease Inlet PT1/8" Stopper Cylinder Reamed Holes 8-M16 Tapped Holes P.C.D. 450 (1032) 74 Dia Dia. 4-M16 Eye Bolts for Transfer Cable for Jig, Hose Hole Home Position Key View 60 Dia. Wiring Holes 17 Dia. Union Holes for Bulkhead MS PW (for Limit Switch, Solenoid Valve) MS SW Model llowable Moment llowable Moment of Inertia (GD 2 /4) Rotational ngle Installation Method pplicable Controller pprox. Mass Internal ir Hose 2000 kg YR-MPT2000B N m 2250 kg m 2 0 to rad/s (80 /s) ±0.3 mm (R=1000 mm) 450 kg : For safety, a look mechanism is provided at 0, 90, 180, and 270. MOTOPOS-T5000B 1-axis, 5000 kg With 5000-kg payload for use with large, heavy workpieces. ir Inlet M8 Stainless Bolts Limit Switch for Positioning 392 Overrun Limit Switch Terminal Box 385 Overrun Limit Switch (1257) 8-M16 Tapped Holes Stopper Cylinder P.C.D (959) (1273) Cable for Jig, Hose Hole 800 Dia Dia. 80 Dia Dia. Holes 60 4-M20 Eye Bolts for Transfer Limit Switch for Positioning Reamed Holes, 25L 437 View Model llowable Moment llowable Moment of Inertia (GD 2 /4) Rotational ngle Installation Method pplicable Controller pprox. Mass Internal ir Hose 5000 kg YR-MPT5000B N m 4500 kg m 2 0 to rad/s (60 /s) ±0.3 mm (R=2000 mm) 950 kg : For safety, a look mechanism is provided at 0, 90, 180, and 270. MS PW (for Limit Switch, Solenoid Valve) MS SW 3

4 MOTOPOS-T4000B High Speed 1-axis, 4000 kg Fastest of its class! High-speed positioner with maximum rotational speed of 2.1 rad/s (120 /s) Dia. Holes Terminal Box Reamed Holes, 25L M8 Stainless Bolts ± P.C.D (1257) Limit Switch for Positioning 460 Dia Dia. 80 Dia. 16-M16 Tapped Holes, 38L 462 Grease Exhaust Port PT1/8" 4-M20 Eye Bolts for Transfer View 60 Dia. Wiring Holes 17 Dia. Union Holes for Bulkhead MS PW (for Limit Switch, Solenoid Valve) MS SW Model llowable Moment llowable Moment of Inertia (GD 2 /4) Rotational ngle Installation Method pplicable Controller pprox. Mass Internal ir Hose 4000 kg YR-MPT4000B N m 2025 kg m 2 0 to rad/s (120 /s) ± 0.3 mm (R=1000 mm) 850 kg : Rotary joint is also available as an option. Endless rotation is also available as an option. MOTOPOS-T7500B High Load 1-axis, 7500 kg High-load positioner with 7500-kg payload for use with large, heavy workpieces. Dog to Determine Overrun (270 ) Terminal Box ir Inlet Overrun Limit Switch 450±0.02 P.C.D P.C.D.670 (1273) 800 Dia Dia. 80 Dia. 4 Stopper Cylinder Reamed Holes, 25L Dia. Holes 4-M20 Eye Bolts 1185 for Transfer (1257) M8 Stainless Bolts (991) Limit Switch for Positioning 12-M16 Tapped Holes, 38L 509 View MS PW (for Limit Switch, Solenoid Valve) MS SW Model llowable Moment llowable Moment of Inertia (GD 2 /4) Rotational ngle Installation Method pplicable Controller pprox. Mass Internal ir Hose 7500 kg YR-MPT7500B N m kg m 2 0 to rad/s (60 /s) ± 0.3 mm (R=1000 mm) 950 kg : For safety, a look mechanism is provided at 0, 90, 180, and

5 MOTOPOS-S250B/S500B 1-axis, 250/500 kg High-speed positioner with hollow-shaft speed reducer for easy cable installation. User I/O Wiring Harness 1 : MS P MS S 4-18 Dia. Holes 1: Only for model YR-MPS250B-B Reamed Holes View 250±0.02 P.C.D ir Inlet 1 6-M12 Tapped Holes 420 Dia Dia Grease Nipple -PT1/ Dia. (YR-MPS250B-00) ± M8 Stainless Bolts 60 Dia. Hollow Type llowable Overhang Rotational ngle llowable Moment llowable Moment of Inertia (GD 2 /4) pplicable Controller pprox. Mass Internal ir Hose 250 kg With Rotary Joint YR-MPS250B-00 YR-MPS250B-B mm (from the rotating plate with a 250 kg load) ± rad/s(150 /s) 196 Nžm 7.7 kgžm 2 ±0.1 mm (R=250 mm) Free 110 kg 6 cables 2 hoses 500 kg YR-MPS500B-00 With Rotary Joint YR-MPS500B-B mm (from the rotating plate with a 500 kg load) ± rad/s(125 /s) 510 Nžm 35 kgžm 2 ±0.1 mm (R=250 mm) Free 150 kg 6 cables 2 hoses 2: Endless rotation is available as an option. Note: For more information on models with different dimensions, contact your Yaskawa representative. MOTOPOS-S500B-30 1-axis, 500 kg Low price achieved by more compact main unit and optional mounting base. P.C.D.425 Relay Box View 340± Dia. Drilled Holes 6-M12 Tapped Holes (for a Jig Mounting Bolt) Dia. Reamed Holes (for a Jig Positioning Pin) Mounting Base(optional) 460 Dia Dia. Holes Dia ± (YR-MPS500B-30) Dia. Reamed Holes 400±0.02 (Reamed Hole) Dia. (Center Hole) Internal Lead Grease Nipple PT3/8 Type llowable Overhang Rotational ngle llowable Moment llowable Moment of Inertia (GD 2 /4) pplicable Controller pprox. Mass Internal ir Hose 500 kg YR-MPS500B-30 With Rotary Joint YR-MPS500B-B mm (from the rotating plate with a 500 kg load) ± rad/s (125 /s) 510 Nžm 35 kgžm 2 ± 0.1 mm (R=250 mm) Free 175 kg (with the standard mounting of 624 mm) 6 cables 2 hoses : Endless rotation is available as an option. Notes: 1 Secondary terminals for welding are provided as a standard 2 mounting base is optional. Contact your Yaskawa representative for mounting base of different height. Note: For more information on models with different dimensions, contact your Yaskawa representative. 5

6 MOTOPOS-S1000B 1-axis, 1000 kg High-speed, high-torque positioner with hollow-shaft speed reducer for easy cable installation for use with large, medium-weight workpieces. User I/O Wiring Harness 1 : JL P JL S View ±0.02 P.C.D ir Inlet 1 1: Only for model YR-MPS1000B-B Dia. Reamed Holes, 20L Dia. Reamed Holes 6-M16 Tapped Holes Dia Dia ± ± (507) Dia. (YR-MPS1000B-00) Drilled Holes for Mounting Dia. 460± Type llowable Overhang Rotational ngle llowable Moment llowable Moment of Inertia (GD 2 /4) pplicable Controller pprox. Mass Internal ir Hose 1000 kg YR-MPS1000B-00 With Rotary Joint YR-MPS1000B-B mm (from the rotating plate with a 500 kg load) ± rad/s(110 /s) 2450 Nžm 200 kgžm 2 ± 0.2 mm (R=250 mm) Free 350 kg 6 cables 2 hoses 2: Endless rotation is available as an option Note: For more information on models with different dimensions, contact your Yaskawa representative. 6

7 MOTOPOS-D250B/D500B 2-axis, 250/500 kg With 34 cables (includes multi-signal cable) for advanced motion control M10 Tapped Holes M12 Tapped Holes 0 M8 Tapped Reamed Holes 2-M12 Tapped Holes Holes 2 Pins P.C.D ± Dia Dia ± Dia. Holes (YR-MPD250B-00) JL PCW-F0 JL SCW-F0 View (00) View (B00) Tilting ir Inlet JL PC-F0 JL SC-F0 500 Dia. 2-ir Inlet Type Rotational ngle of Tilted ngle pplicable Controller pprox. Mass Internal ir Hose Rotation xis Tilted xis 250 kg With Rotary Joint YR-MPD250B-00 YR-MPD250B-B00 ± 200 ± rad/s (180 /s) 196 N m 17 kg m 2 ± rad/s (120 /s) 539 N m 50 kg m 2 ± 0.1 mm (R=250 mm) Free 220 kg 34 cables 1 hose 6 cables 2 hoses : Endless rotation is available as an option. Note: Secondary terminals for welding are provided as a standard 500 kg With Rotary Joint YR-MPD500B-00 YR-MPD500B-B00 ± 200 ± rad/s (160 /s) 392 N m 44 kg m 2 ± rad/s (80 /s) 1274 N m 200 kg m 2 ± 0.1 mm (R=250 mm) Free 240 kg 34 cables 1 hose 6 cables 2 hoses Note: For more information on models with different dimensions, contact your Yaskawa representative. MOTOPOS-D700B 2-axis, 700 kg High-speed, compact positioner with 700-kg payload. M8 Tapped Holes 2-13 Dia. 0 M10 Tapped Holes Reamed Holes 103±0.1 2 Pins 28± ± ± Dia. 0 Reamed Holes (Depth: 20) P.C.D ±0.1 6-M12 Tapped Holes (Depth: 22) 4-18 Drilled Holes for mounting 562± ± ±0.1 (1043) 500 Dia Dia ± ±0.1 JL PCW-F0 JL SCW-F0 View Tilting 500 Dia. ir Inlet Type Rotational ngle of Inertia (GD 2 /4) Tilted ngle pplicable Controller pprox. Mass Internal ir Hose Rotation xis Tilted xis 700 kg YR-MPD700B-00 ± rad/s (160 /s) 686 Nžm 70 kgžm 2 ± rad/s (80 /s) 2842 Nžm 250 kgžm 2 ± 0.1 mm (R=250 mm) Free 370 kg 34 cables 1 hose : Endless rotation is available as an option. Note: For more information on models with different dimensions, contact your Yaskawa representative. 7

8 MOTOPOS-D200B-C00 Skyhook 2-axis, 200 kg Skyhook makes it easy to weld difficult pieces such as mufflers Dia. Pins (for Jig Positioning) P.C.D M10 Tapped Hole Pin Terminal for Installation 7-PC2005-W (Lead Length: 200 mm) DeviceNet Connector XS2G-D4S ± ± M12 Tapped Holes, 24L (for Jig Bolts) 4-18 Dia. Holes Dia. 380 Dia Dia Dia M12 Tapped Holes, 20L (for Jig Bolts) JL PCW-F0 JL SCW-F0 View DeviceNet Connector (XS2M-D824-4) Matching Connector (XS2W) ir Inlet (PT3/8 ) ir Inlet (PT3/8 ) R493 Rotational ngle of Inertia (GD 2 /4) Tilted ngle of Inertia (GD 2 /4) pplicable Controller pprox. Mass Rotation xis Tilted xis Internal ir Hose 200 kg YR-MPD200B-C00 ± rad/s (180 /s) 196 Nžm 17 kgžm 2 ± rad/s (100 /s) 686 Nžm 35 kgžm 2 ± 0.1 mm (R=250 mm) 330 kg 0.5 mm 2 6 cables (shielded) 2 hoses WG24 2 cables WG22 2 cables (Only one cable is shielded.) MOTOPOS-D500B-C0 Skyhook 2-axis, 500 kg Two models are available: and Compact with short arm P.C.D.250 R680(R493) 64 Dia. Turntable 300 Dia Reamed Holes 100 Dia. 8-M12 Tapped Holes 350 Dia. 400 Dia. 665(475) Dia. 390(200) (1363) 6-22 Dia. Holes Holes (for Pin Positioning) 75 Dia (927) Baseplate View - Type Rotational ngle of Inertia (GD 2 /4) Tilted ngle of Inertia (GD 2 /4) pplicable Controller pprox. Mass Internal ir Hose Rotation xis Tilted xis 500 kg Compact YR-MPD500B-C00 YR-MPD500B-C01 ± 360 (Endless) 2.18 rad/s (125 /s) Nžm 50 kgžm 2 ± rad/s (110 /s) 490 Nžm 200 kgžm 2 ± 0.2 mm (R=250 mm) 700 kg M10 Tapped Hole (92) Note: Secondary terminals for welding are provided as a standard : Values in parenthesis are for the YR-MPD500B-C01. 8

9 1808 (2630) (1500) Dia.(Opening) MOTOPOS-D500B-C10 Turntable slides with ease on servo track. Skyhook 3-axis, 500 kg (15.4) Dia. Reamed Holes (Depth: 23) Dia. Turntable P.C.D ± M12 Tapped Holes (Depth: 23) (R755) 502± (847) (1933) ±0.02 St Dia.(Opening) 480 Dia. 600 (1514) (666) Dia ± Dia. Holes (1020) (770) Dia. Reamed Holes 590± Baseplate View Rotational ngle of Tilted ngle of Max. Speed of Traverse xis pplicable Controller pprox. Mass Internal ir Hose Rotation xis Tilted xis 500 kg YR-MPD500B-C10 ± rad/s (125 /s) Nžm 50 kgžm 2 ± rad/s (110 /s) 490 Nžm 200 kgžm 2 30 m/min ± 0.2 mm (R=250 mm) 1400 kg : Endless rotation is available as an option. MOTOPOS-D1500B-C00 Skyhook 2-axis, 1500 kg Positioner with two axes to change workpiece height. R ± P.C.D M16 Tapped Holes (Depth: 30) Reamed Holes (Depth: 30) 600 Dia Dia M20 Tapped Holes for Jack Bolts 6-24 Dia. Holes for nchor Bolts (2705.6) 1440 Counterweight Rotational ngle of Tilted ngle of pplicable Controller pprox. Mass Internal ir Hose Rotation xis Tilted xis 1500 kg YR-MPD1500B-C00 ± rad/s (125 /s) 1960 Nžm 305 kgžm 2 ± rad/s (90 /s) 2940 Nžm 365 kgžm 2 ± 0.2 mm (R=250 mm) 3500 kg 9

10 MOTOPOS Series are subject to change without notice for ongoing product modifications and improvements YSKW ELECTRIC CORPORTION. ll rights reserved. LITERTURE NO. KE-C G Published in Japan September