Circular welding units Circular welding unit model Z (Pneumatic Torch Positioner)

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Edmund Webb
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ircular welding units ircular welding unit model Z-0006-598 (Pneumatic Torch Positioner) Torch stand / 20 Stroke vertical: 290 mm Stroke horizontal: 770 mm Max loading: 30 kg part no. 019.0.0305 Pivot hinge plate Pivot range: 90 part no.

019.0.1500 Turntable platform part no. 152.013 System Platform with Pneumatic Torch Positioning model Z-0006-598 (without turntable) part no. 130.350 ia. - 36.

1 ircular welding units ircular welding unit model Z (Pneumatic Torch Positioner) Torch stand / 20 Stroke vertical: 290 mm Stroke horizontal: 770 mm Max loading: 30 kg part no Pivot hinge plate Pivot range: 90 part no Pneumatic stroke carriage Stroke: 100 mm Max loading: 30 kg max distance to flange plate: 250 mm part no ompound slides hand Stroke vertical: 40 mm Stroke horizontal: 40 mm part no Turntable platform part no System Platform with Pneumatic Torch Positioning model Z (without turntable) part no ia Torch mount Pivot range Torch axis: +/- 50 oom axis: +/- 180 Torch Mount id: ø = 35 mm part no Option: -Mounting flange -3 jaw chuck Turntable oad apacity: 100 kg Torque: Nm RPM: 0,1-10 min -1 Turntable oad apacity: 100 kg Torque: Nm RPM: 0,05-5 min -1 ia w. ircular welding unit model Z System platform model Z without counter pressure spindle - nd switch overlap facility - ontroller model Z without mounting flange and 3 jaw chuck part no ircular welding unit model Z System platform model Z without counter pressure spindle - nd switch overlap facility - ontroller model Z without mounting flange and 3 jaw chuck part no

ircular welding units ircular welding unit model Z-0006-598 (Pneumatic Torch Positioner) counter pressure stock 750 Option: -Mounting lange -3 aw huck Turntable 102-60-P oad apacity: 100 kg Torque:

ircular welding unit model Z-0006-598 102-60-P - System platform model Z-0006-598 - 102-60-P with counter pressure spindle and extension rail - nd Switch Overlap acility - ontroller model Z-0006-598

2 ircular welding units ircular welding unit model Z (Pneumatic Torch Positioner) counter pressure stock 750 Option: -Mounting lange -3 aw huck Turntable P oad apacity: 100 kg Torque: Nm RPM: 0,1-10 min -1 Turntable P oad apacity: 100 kg Torque: Nm RPM: 0,05-5 min -1 ia w. ircular welding unit model Z P - System platform model Z P with counter pressure spindle and extension rail - nd Switch Overlap acility - ontroller model Z without mounting flange and 3 jaw chuck part no ounter Pressure Stock 750 The tailstock consists of a glide block with locking lever, pressure cylinder with rotating center and a 4/3 way hand operated pneumatic valve. The Spindle height is available according to drive unit or turntable model. Technical etails: Pressure: 750 N at 4 bar Weight: approx. 30 kg Stroke: 150 mm oad capacity vertical: 225 N 220 bis 60 von 6 362,60 ia w. 240 ounter Pressure Stock 750 rt. Nr x 8 für M6 ircular welding unit model Z P - System platform model Z P with counter pressure spindle and extension rail - nd Switch Overlap acility - ontroller model Z without mounting flange and 3 jaw chuck part no Options for ircular welding unit model Z Mounting lange hucks Mounting lange - 3 aw huck imensions: Max. distance between centres ace plate <-> ounter pressure spindle: 800 mm Spindle height: 220 mm S-160 S-160 S-200 S-200 S-250 for / S (mm) (mm) (mm) x M8 3 x M10 3 x M12 5 (mm) (mm) Work Piece-ø(mm) min 4 min 4 min 6 max 175 max 230 max 290 Spindle ore (mm) Weight (kg) 9 15,3 26,5 rticle-nr.: Pr. r.:

Turntable platform part no. 152.013 ntermediate flange S 100 part no. 128.764 ngle plate part no. 019.0.1910 M / M Torch positioner for weld bead sensing (see chapter ) part no. 124.

360 ircular welding units ircular welding unit model Z-0019-392 (tactile work piece sensing) ia. - 40 w. ompound slides 100 Stroke vertical: 100 mm Stroke horizontal: 100 mm part no. 102.

3 Turntable platform part no ntermediate flange S 100 part no ngle plate part no M / M Torch positioner for weld bead sensing (see chapter ) part no Sensor head T 15 part no System Platform with tactile Work piece sensing model Z (without turntable / without controller) part no ircular welding units ircular welding unit model Z (tactile work piece sensing) ia w. ompound slides 100 Stroke vertical: 100 mm Stroke horizontal: 100 mm part no Pivot hinge plate S 100 Pivot range: 90 part no Torch stand Stroke vertical: 290 mm Stroke horizontal: 770 mm Max loading: 30 kg part no Option -Mounting flange -3 aw huck Turntable oad apacity: 100 kg Torque: Nm RPM: 0,1-10 min -1 Turntable oad apacity: 100 kg Torque: Nm RPM: 0,05-5 min -1 ia ircular welding unit model Z System platform model Z without counter pressure spindle - nd switch overlap facility - ontroller model Z without mounting flange and 3 jaw chuck part no ircular welding unit model Z System platform model Z without counter pressure spindle - nd switch overlap facility - ontroller model Z without mounting flange and 3 jaw chuck part no

ircular welding units ircular welding unit model Z-0019-392 (tactile work piece sensing) counter pressure stock 750 Option -Mounting lange -3 aw huck Turntable 102-60-P oad apacity: 100 kg Torque:

4 ircular welding units ircular welding unit model Z (tactile work piece sensing) counter pressure stock 750 Option -Mounting lange -3 aw huck Turntable P oad apacity: 100 kg Torque: Nm RPM: 0,1-10 min -1 Turntable P oad apacity: 100 kg Torque: Nm RPM: 0,05-5 min -1 Max. distance between centres ace plate <-> ounter pressure spindle: 800 mm Spindle height: 220 mm ia w. ircular welding unit model Z P - System platform model Z P with counter pressure spindle and extension rail - nd switch overlap facility - ontroller model Z without mounting flange and 3 jaw chuck part no ounter Pressure Stock 750 The tailstock consists of a glide block with locking lever, pressure cylinder with rotating center and a 4/3 way hand operated pneumatic valve. The Spindle height is available according to drive unit or turntable model. Technical etails: Pressure: 750 N at 4 bar Weight: approx. 30 kg Stroke: 150 mm oad capacity vertical: 225 N 220 bis 60 von 6 362,60 ia w. 240 ounter Pressure Stock 750 rt. Nr x 8 für M6 ircular welding unit model Z P - System platform model Z P with counter pressure spindle and extension rail - nd switch overlap facility - ontroller model Z without mounting flange and 3 jaw chuck part no Options for ircular welding unit model Z Mounting lange hucks Mounting lange - 3 aw huck imensions: S-160 S-160 S-200 S-200 S-250 for / S (mm) (mm) (mm) x M8 3 x M10 3 x M12 5 (mm) (mm) Work Piece-ø(mm) min 4 min 4 min 6 max 175 max 230 max 290 Spindle ore (mm) Weight (kg) 9 15,3 26,5 rticle-nr.: Pr. r.:

ircular welding units ircular welding unit model Z-0019-580 Options Turntables Turntable 653 with nd Switch Overlap acility -ontrol panel (180 adjustable) -Torch stand / 200 incl.

2 -Turntable 1003 with nd Switch Overlap acility -ontrol panel (180 adjustable) -Torch stand / 200 incl.

2 The ircular welding unit model Z-0019-580 is equipped with our turntables from the 653 and 1003 series with a flange fitting torch mount technology and work piece sensing system.

-16 / -17) enables an automatic work piece tolerance compensation in the horizontal and vertical axis.

following applications: a) Pipe - lange fillet weld using T old Wire- and Pulse R process b) Pipe - Pipe butt weld using T old Wire- and Pulse R process (ombination Possibilities) - - _

5 ircular welding units ircular welding unit model Z Options Turntables Turntable 653 with nd Switch Overlap acility -ontrol panel (180 adjustable) -Torch stand / 200 incl. wire feed unit platform -Pivot hinge plate for S-Series -ompound slides S-Series vertical S horizontal S Turntable 1003 with nd Switch Overlap acility -ontrol panel (180 adjustable) -Torch stand / 200 incl. wire feed unit platform -Pivot hinge plate for S-series slides -ompound slides S-Series vertical S horizontal S The ircular welding unit model Z is equipped with our turntables from the 653 and 1003 series with a flange fitting torch mount technology and work piece sensing system.. The motor driven compound slides from our S and series (p. -15) with sensor electronics, tactile sensor or laser scanner(p. -16 / -17) enables an automatic work piece tolerance compensation in the horizontal and vertical axis. Options Work piece sensing: (ombination Possibilities) - _ - _ tactile work piece sensing (Sensor head) see chapter optical Work piece sensing (aser scanner) see chapter Suitable for the following applications: a) Pipe - lange fillet weld using T old Wire- and Pulse R process b) Pipe - Pipe butt weld using T old Wire- and Pulse R process (ombination Possibilities) - - _ Options Welding Process: -T -T Z -Plasma -Plasma Z M / M ia w. (ombination Possibilities) - - ircular welding unit model Z part no ombination Possibilities.: - - Options for ircular welding unit model Z Mounting flange - 3 jaw chuck M S-315 Mounting lange (part no ) + 3 aw huck (part no ) M S-400 Mounting lange (part no ) + 3 aw huck (part no ) Option root purging: or root purging in the T or Plasma process with forming gas, we carry a large range of accessories specially adapted to your requirements -26

ircular welding units oom with ounter Pressure Stock 1200 (for circular welding unit model Z-0019-580) Technical details circular welding unit model Z-0019-580 653 1003 ia. - 45.

862 - -_-_ 1000 kg / 10kN RPM 0,075-2,8 0,027-1,2 min -1 min -1 Torque 700 Nm 1025 Nm Spindle ore 47,5 mm 56 mm entralising ore (huck or ig Mount) Tilting ngle ace Platee ø 64 7 3mm deep ø 64 7 3mm

pointet out the max. tilting moment of 653 bzw 1003 (q.v. -13) Option: boom and counter pressure stock 1200 for circular welding unit model Z-0019-580 P (boom with counter pressure stock 1200) ia.

The Spindle height is available according to drive unit or turntable model. The ounter Pressure Stock clamps with an foot switch. Technical etails: Pressure: 1200 N at 4 bar Weight: approx.

6 ircular welding units oom with ounter Pressure Stock 1200 (for circular welding unit model Z ) Technical details circular welding unit model Z ia max distance face plate - torch max workpiece diameter ombination Possibilities oad apacity (vertical) _-_ 650 kg / 6,5 kn _-_ 1000 kg / 10kN RPM 0,075-2,8 0,027-1,2 min -1 min -1 Torque 700 Nm 1025 Nm Spindle ore 47,5 mm 56 mm entralising ore (huck or ig Mount) Tilting ngle ace Platee ø mm deep ø mm deep Tilting Moment 1100 Nm 3000 Nm urrent ollector requency 50 / 60z 50 / 60z Speed Range 1:40 1:40 imit switch overlap overlap length included included ttention t must be pointet out the max. tilting moment of 653 bzw 1003 (q.v. -13) Option: boom and counter pressure stock 1200 for circular welding unit model Z P (boom with counter pressure stock 1200) ia P boom with counter pressure stock 1200 rt.nr ounter Pressure Stock 1200 The tailstock consists of a glide block with locking lever and pressure cylinder with rotating center. The Spindle height is available according to drive unit or turntable model. The ounter Pressure Stock clamps with an foot switch. Technical etails: Pressure: 1200 N at 4 bar Weight: approx. 45 kg Stroke: 150 mm ia f the circular welding unit running with a turntable model 653 and boom, the tilting movement can not be used. Thus, the tilt function can be used, the boom has to be removed from the circular welding unit. f the circular welding unit running with a turntable model 1003 and boom the tilting moment ist limited up to 1000 Nm. f the turntable will be used with full tilting moment the boom must be removed. - boom length: 1500 mm (special lenght on request) - MX component lenth counter pressure stock: 900 mm - MX circulation-ø: 950 mm ia ounter Pressure Stock 1200 rt. Nr

ircular welding units oom with trestle (for circular welding unit model Z-0019-580) Option: boom and trestle for circular welding unit model Z-0019-580 Trestle The trestle consists of a trestle guide

Using the roller support from igure -42 tubes with a diameter of 200 mm - 450 mm can be placed. With the roller support from igure -43 tubes with a diameter of 450 mm - 700 mm can be placed.

141.828 f the circular welding unit running with a turntable model 653 and boom, the tilting movement can not be used.

f the circular welding unit running with a turntable model 1003 and boom the tilting moment ist limited up to 1000 Nm. f the turntable will be used with full tilting moment the boom must be removed.

7 ircular welding units oom with trestle (for circular welding unit model Z ) Option: boom and trestle for circular welding unit model Z Trestle The trestle consists of a trestle guide and a roller support. The trestle guide consists of a glide block and four clamp screws. The trestle can be adjusted vertically by a spindle. Using the roller support from igure -42 tubes with a diameter of 200 mm mm can be placed. With the roller support from igure -43 tubes with a diameter of 450 mm mm can be placed. S (boom with trestle guide without roller supports) roller support Ø200 mm - Ø450 mm roller support Ø450 mm - Ø700 mm ia S boom with trestle!roller supports must be ordered separatly! rt.nr f the circular welding unit running with a turntable model 653 and boom, the tilting movement can not be used. Thus, the tilt function can be used, the boom has to be removed from the circular welding unit. f the circular welding unit running with a turntable model 1003 and boom the tilting moment ist limited up to 1000 Nm. f the turntable will be used with full tilting moment the boom must be removed. - boom length: 1500 mm (special lenght on request) - MX component lenth counter pressure stock: - - MX circulation-ø: 950 mm ia trestle guide Trestle guide (height adjustable) rt. Nr ia Trestle guide roller support for tubes Ø200 - Ø450 mm rt.nr Trestle guide roller support for tubes Ø Ø700 mm rt.nr Option boom extension (only in conjunction with option boom) (for circular welding unit model Z )!!! ttention!!! The turntable can not be tilted with mounted boom extension! - oom extension length: 1500 mm - oom Overall lenght: 3000 mm - MX workpiece length (counter pressure stock 1200): 2400 mm - MX swing: 950 mm ia f the circular welding unit is unsed with boom extension, the tilting movement can not be used. The tilt function can be used only after disassembly of the boom and boom extension. oom extension 1500 mm for counter pressure stock 1200 or trestle (circular welding unit model Z ) rt. Nr

ircular welding units ircular welding unit model Z-0039-512 Swivel hinge plate 90 ompound slide S-Serie Torch swivel mechanism Torch stand 200 clampably carriage & guide rail (M 2.

The circumferential welding system is used for welding of pipes with flanges with several root and capping runs by automatic repositioning of the welding torch.

The trestle can be centrally adjusted with a hand wheel and clamped depending on the part diameter. Pipes can be clamped with an external diameter of not more than 1400 mm.

8 ircular welding units ircular welding unit model Z Swivel hinge plate 90 ompound slide S-Serie Torch swivel mechanism Torch stand 200 clampably carriage & guide rail (M 2.1) Turntable 653/1003 incl. control ia The circumferential welding system is used for welding of pipes with flanges with several root and capping runs by automatic repositioning of the welding torch. Turntable model 653 or 1003 can be used as rotation unit. The components are braced with a three-jaw chuck on the turntable faceplate and launched a support frame with adjustable hard rubber rollers. The trestle can be centrally adjusted with a hand wheel and clamped depending on the part diameter. Pipes can be clamped with an external diameter of not more than 1400 mm. The guide rail is mounted parallel to the turntable. uide rail and carriage are made of series M 2.1. The carriage can be moved and clamped on the guide rail. The maximum displacement of the carriage is 3200 mm. Trestle 3200 mm 2900 mm Torch stand/200 and swivel hinge plate 90 are manually placed horizontal and vertically approximately in welding position. The torch is pulled up via touchscreen by a motor to the position of the first root pass and then set the inclination of the welding torch. ia The compund slide and the torch swivel mechanism device are three controlled axes. The torch is set using a gauge on the burner pivot axis. The workpiece structure and the welding parameters are entered and programmed on the Panel P. The burner swiveling device is activated and programmed on the control panel on the P. The swivel range is 180 total. n the illustrated state, the burner swiveling device is at 0. The swivel range is from -90 to ircular welding unit model Z rt. Nr ia

U Range. Models U 150, U 500, U 1000 PIPE ROTATORS WITH CLAMPING ROLLER SYSTEM (patented) The welding device especially designed for pipe welding

U Range. Models U 150, U 500, U 1000 PIPE ROTATORS WITH CLAMPING ROLLER SYSTEM (patented) The welding device especially designed for pipe welding U Range Models U 150, U 500, U 1000 PIPE ROTATORS WITH CLAMPING ROLLER SYSTEM (patented) The welding device especially designed for pipe welding Applications: For clamping, rotation and tilting of pipes