Industrial Solutions & Innovation, LLC. Watts Specialties

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Dominick Parrish
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1 Watts Specialties Improving Your Pipe Capabilities For Over 30 Years

24 & 36 Computerized Cutter Specifications

drive axis Number of mechanical floating axis

Manually set Computer controlled Manually set

plasma service 115/10 115/10 115/10 115/10

plasma Oxy-fuel or plasma Oxy-fuel or plasma

9-24 inches 6-36 inches 6-36 inches Standard

(In 20 ft. configuration) 27 ft. (In 20 ft.

configuration) Machine width 46 Inches 46

Typical Cutting Patterns The photos on the

with the W-244 or W-242 depending on the

2 24 & 36 Computerized Cutter Specifications W-242 W-244 W-362 W-364 Number of computer drive axis Number of mechanical floating axis Pipe bevel edge settings Manually set Computer controlled Manually set Computer controlled Service volts/amps, not plasma service 115/10 115/10 115/10 115/10 Torch Types Oxy-fuel or plasma Oxy-fuel or plasma Oxy-fuel or plasma Oxy-fuel or plasma Standard pipe diameter inches inches 6-36 inches 6-36 inches Standard pipe weight 10,000 lbs. 10,000 lbs. 10,000 lbs. 10,000 lbs. Machine length 27 ft. (In 20 ft. configuration) 27 ft. (In 20 ft. configuration) 27 ft. (In 20 ft. configuration) 27 ft. (In 20 ft. configuration) Machine width 46 Inches 46 Inches 54 Inches 54 Inches Machine weight 6500 lbs lbs lbs lbs. Typical Cutting Patterns The photos on the left show typical pipe cuts such as saddles and laterals. The holes and the pipe ends are cut to match with the W-244 or W-242 depending on the requirement for the third and fourth axis. The photos on the right show structural cuts. Structural Cuts

Selecting Multi-Axis Pipe Cutters: Floating Pipe Clamp The Watts floating pipe clamp moves with the clamped pipe end so the drive system is not stressed as the

Time Savings It takes about 15 seconds to program a cut and you can link 50 cuts together.

The time it takes to cut the part depends on the wall thickness, which determines travel speed.

3 Selecting Multi-Axis Pipe Cutters: Floating Pipe Clamp The Watts floating pipe clamp moves with the clamped pipe end so the drive system is not stressed as the clamped end orbits around. The head frame also locks into position to eliminate pipe walk. Time Savings It takes about 15 seconds to program a cut and you can link 50 cuts together. After the cut is programmed, it can be saved so the cut only needs to be programmed once. The time it takes to cut the part depends on the wall thickness, which determines travel speed. Tracking Torch Head The Watts pipe-cutter has a mechanical surface tracking system so that the torch tracks the pipe vertically and horizontally. Horizontal tracking keeps the torch in the center of the pipe, not necessarily in the center of the machine. This ensures greater accuracy even if the pipe is bowed. The unique mechanical system eliminates the cost and complexity of adding a 5th or 6th axis to the computer drives.

W-122 2-Axis Computer Controlled Pipe Cutter Number of computer drive axis Pipe beveled edge setting Service volts/amps, not plasma service Torch type

20 bed standard. Machine width Machine weight 22 Inches 3,500 lbs. The Watts W-122 is a 2 axis machine that utilizes plasma.

5 degrees off 90 degrees. Other bevel angles can be set by simply rotating the torch to the required angle and tightening the locking mechanism.

5 W Axis Computer Controlled Pipe Cutter Number of computer drive axis Pipe beveled edge setting Service volts/amps, not plasma service Torch type Standard pipe diameter Standard pipe weight Machine length 2 Manually set 110V 20 Amps, optional 220V 10 Amps Plasma 1.5 inches 12 inches 5,000 lbs. 20 bed standard. Machine width Machine weight 22 Inches 3,500 lbs. The Watts W-122 is a 2 axis machine that utilizes plasma. The cutting head is set to the bevel angle manually with an indexing pin that locks at 90 degrees, 30 degrees off 90 degrees, and 37.5 degrees off 90 degrees. Other bevel angles can be set by simply rotating the torch to the required angle and tightening the locking mechanism. The cutting head has the ability to track the pipe both vertically and horizontally with our unique tracking head. This maintains the torch height and tracks bowed pipe side to side to ensure hole alignment and rotational accuracy.

W-242 2-Axis Computer Controlled Pipe Cutter The W-242 is a 24 inch computer operated 2-axis machine that is capable of all the cuts offered by the W-244 with fixed bevel angles.

6 W Axis Computer Controlled Pipe Cutter The W-242 is a 24 inch computer operated 2-axis machine that is capable of all the cuts offered by the W-244 with fixed bevel angles. The bevel angle is manually set with an adjustable protractor that is ideal for saddle cuts or holes that do not require a 3rd and 4th axis. With the 2-axis W-242 you still get all of the cuts the 4-axis machine can produce but with a fixed bevel angle. The W-242 allows you to set the torch angle manually rather than controlling the torch angle by computer. If you don t need computer control of the bevel angle, the W-242 is a more economical solution and still fits the need of a high-volume pipe production shop. The W-242 includes the unique floating torch head and floating pipe clamp for cutting irregular pipe successfully. W-362 The W-362 is a 36 inch, max. diameter 10,000 lb. system with all the programming and operational capabilities of the 24 pipe cutter described above.

7 W Axis Computer Controlled Pipe Cutter (Shown with optional power feed and offload arms) W-242 with powered in feed and offload options

W-244 4-Axis Computer Controlled Pipe Cutter The W-244 is a

With the 4 axis machine it is possible to produce fully

8 W Axis Computer Controlled Pipe Cutter The W-244 is a 24 inch computer operated 4 axis machine that is simple to use and highly productive. The 4 axis machine produces variable bevel angles. With the 4 axis machine it is possible to produce fully beveled holes. You can use a plasma or oxy-fuel torch to create complex intersections depending on your requirements.

W-244 4-Axis 24 Inch Computer Controlled Pipe Cutter (Shown with optional power feed, off load arms, and off load conveyor) Watts Specialties W-244 computer controlled pipe cutters offer precise

This machine can create most required cuts including miters, saddle miters, laterals, Y s, T s, crosses, offsets, K s and even intersections of 5 pipes at one single point.

9 W Axis 24 Inch Computer Controlled Pipe Cutter (Shown with optional power feed, off load arms, and off load conveyor) Watts Specialties W-244 computer controlled pipe cutters offer precise control of plasma or oxy-fuel cutting to create a wide variety of matching cuts for fabricated pipe. This machine can create most required cuts including miters, saddle miters, laterals, Y s, T s, crosses, offsets, K s and even intersections of 5 pipes at one single point. Structural cuts are also offered. The third and fourth computer axis allows control over the torch bevel angle. W Axis 36 Inch Computer Controlled Pipe Cutter (Shown with optional power feed, offload arms, and off load conveyor) The W-364 is a 36 inch version of the W-244. You can cut 36 inch pipe with an optimum bevel angle throughout the cut. This is ideal for large pipe requiring pass through pipe connections or hole in fittings. You can also cut hole on fittings with a saddle connection over the hole and a fully controlled bevel. The W-364 is capable of cutting 36 inch pipe up to 10,000 lbs. Optional pipe carriage extensions are available in 20 ft. sections.

10 Material Handling Options 1. Powered conveyor rollers on cutting bed 2. Hydraulically actuated off loader arms lift the pipe off the cutting cell and transfer it onto a customer supplied pipe rack or an optional Watts Specialties off load conveyor. 3. Off load powered conveyor rollers accept pipe from the cutting cell via the off loader arms and transfers the pipe down to an optional receiving conveyor. A robust framework contains the pipe. 4. In feed conveyor with powered drive rolls on 48 centers

W-484 4-Axis Computer Controlled Pipe Cutter The W-484 pipe cutter can cut pipe from 6 to 48 diameter.

The 3rd and 4th axis of motion allows the torch to rotate along the linear axis of the pipe and perpendicular to the linear axis to perform beveled holes and end cuts.

11 W Axis Computer Controlled Pipe Cutter The W-484 pipe cutter can cut pipe from 6 to 48 diameter. Powered in feed, offload, and out feed conveyors allow for fast, safe pipe handling. The pipe is transferred laterally utilizing roller chains. The 3rd and 4th axis of motion allows the torch to rotate along the linear axis of the pipe and perpendicular to the linear axis to perform beveled holes and end cuts. The floating clamp tracks the clamped end of the pipe so there is no stress transferred to the rotational drive system. Up to 50 cuts can be linked together and programmed at the machine using the intuitive Watts parameter programming or the optional offline software.

12 Custom designs available

W-132-LPSC 32 Inch Long Pipe Straight Cutter

Diameter: Length: Volts: Amps: 8 3 1/4 32

13 W-132-LPSC 32 Inch Long Pipe Straight Cutter For cutting pipe at 90 degrees up to 32 inch diameter. Optional plasma packages are available. Diameter: Length: Volts: Amps: 8 3 1/4 32 Inches 20 ft. Standard (Longer Available) 115V Size: Shipping Weight: 3 x 20 ft lbs.

You can use plasma or an oxy-fuel torch for the fastest speed and smoothest cut. The carriage is manually located to the proper position along the pipe length.

14 W-116-LPSC 16 Inch Straight Cutter Diameter: Length: Volts Amps: 8 Size: 1 1/2 16 Inches 20 ft. Standard (Longer Available) 115 V 3 x 20 ft. Shipping Weight: 1000 lbs. This machine handles routine 90 degree cutting with a bevel edge. You can use plasma or an oxy-fuel torch for the fastest speed and smoothest cut. The carriage is manually located to the proper position along the pipe length. The internal rotary clamp draws the pipe into an indexing roller to eliminate pipe walk. All operating controls are conveniently located on the carriage. The surface-tracking torch carriage can cut even badly oval pipe and tubing. Optional plasma packages are available.

W-60-20 SM Saddle-Miter Pipe Cut- This is the machine to buy if you are cutting pipe 12 inches and below, such as stair rails, machine frames or plumbing.

This machine will save you hours of labor. Diameter: 1 1/4 12 inches Length: Depends on carriage Volts: 110 V Amps: 4 Shipping Weight: 165 lbs.

15 W SM Saddle-Miter Pipe Cut- This is the machine to buy if you are cutting pipe 12 inches and below, such as stair rails, machine frames or plumbing. Cuts perfect 90 degree saddle joints to connect any size branch to any size trunk, including 1:1 matches. Miters can be set to any practical angle. This machine will save you hours of labor. Diameter: 1 1/4 12 inches Length: Depends on carriage Volts: 110 V Amps: 4 Shipping Weight: 165 lbs. W-60 Vertical Jack, transfer roller, and modular stand Add this modular stand for precise vertical adjustment of the W-60 and W-60- SM, or buy a complete package including the transfer rollers.

W-60-20 Straight Pipe Cutter Diameter: 1 1/4 12 inches Length: Depends on carriage Volts: 110 V Amps: 4 Shipping Weight: 134 lbs. The smallest Watts machine is popular in schools and small shops.

Straight cuts with bevels can be produced quickly and accurately using pipe up to 12 inches in diameter. The internal chucking design works well with small pipe and allows torch or plasma cutting.

16 W Straight Pipe Cutter Diameter: 1 1/4 12 inches Length: Depends on carriage Volts: 110 V Amps: 4 Shipping Weight: 134 lbs. The smallest Watts machine is popular in schools and small shops. When training students or workers you can quickly prepare pipe samples for practice and testing. Straight cuts with bevels can be produced quickly and accurately using pipe up to 12 inches in diameter. The internal chucking design works well with small pipe and allows torch or plasma cutting. For long pipe optional scissor jack, modular stands and rollers are available. The new W has an ungraded motor and double the torque of the previous W Available on the new W is the optional 32 pitch torch holder for plasma, or oxy-fuel torch. Oxy-fuel torch holder Plasma torch holder

You can tilt the head from horizontal to vertical depending on your requirements.

17 W-250 Weld Positioner This heavy duty rotary positioner is precise, smooth and easily controlled. Rotation speed is adjusted with the control panel and an on/off switch is activated by the foot pedal. You can tilt the head from horizontal to vertical depending on your requirements. You can configure the machine with the chuck or with the flat plate using your own clamps and dogs. Runs on 115V and is highly portable. Diameter: 1 1/4 12 inches Length: Varies Volts: 115 V Amps: 4 Shipping Weight: 100 lbs. W-70 Welding Positioner The W-70 Welding Positioner rotates pipe up to 12 inches. Speeds can be set at variable speeds with the foot pedal.

The W-50 is an invaluable asset to any training facility or commercial company that requires weld qualification. The W-50 can do all the key destructive tests as specified by AWS, ASME, and API.

18 W-50 Destructive Weld Tester Dimensions: 5 x 10 x 20 Height Shipping Weight: 410 lbs. Volts/Amps: 115/12.8 Horsepower: One Max. Pull: 50,000 psi Max. Coupon Length: 12 inches The W-50 Weld Tester is a destructive weld testing machine that incorporates compression, tensile, and bend testing in one complete unit. The W-50 is an invaluable asset to any training facility or commercial company that requires weld qualification. The W-50 can do all the key destructive tests as specified by AWS, ASME, and API. The W-50 requires very little space since the unit sits horizontally. This machine is designed so the entire test procedure can be handled by one operator quickly and easily. Test Capabilities FULL PIPE TENSILE TEST: Up to 1.5 Std. Pipe. Compress (flatten) pipe coupon ends to be held by binding jaws. Tensile (pull) up to 50,000 lbs. Between the two jaw sets. Maximum coupon length 12 inches. NICK-BREAK TENSILE TEST: Either pipe or flat bar can be forced to break by nicking the weldment at the intended break line. This is a visual evaluation test. GUIDED ROLLER BED TEST: All key bend tests are possible (root, face, side bends). Two bend test diameters are supplied. The 1.5 diameter plunger tests coupons up to.375 x 2 x approximately 8 with a material yield strength of 50K PSI or less. The 3.5 diameter collet over the plunger tests coupons up to.50 x 2 x approximately 8 with a material yield strength of 80K W-G-20 Grinding Jig This simple fixture rotates freely with the force from the grinding wheel on the pipe end. You can precisely control the speed of rotation and put a perfect finish on a test coupon for weld testing. Ideal for schools and test benches. Sparks all fly away from the operator.

W-116-MS, W-132-MS Modular Stands Match these extension frames to your Watts machine.

19 W-TR-8 Transfer Rollers Use the 8 inch rollers for the W-60 and the W-116. Use the 10 inch rollers for the W-132 machines. Each 10 ft. section needs at least two rollers. W-116-MS, W-132-MS Modular Stands Match these extension frames to your Watts machine. Buy one for 10 foot lengths or two for 20 foot lengths, etc. Purchase transfer rollers as needed. Call us for advice on a package.

20 Watts -Specialties

AUTOMATIC CIRCLE BURNING AND WELDING

AUTOMATIC CIRCLE BURNING AND WELDING ON PIPE AND PRESSURE VESSELS No Hose or Cable Wrapup (Regardless of Direction or Rotation) Oxy-Fuel Cutting Units, Plasma Cutting Units Wire Feeders and Controls, Motorized