5-Axis Machine Tools from SMW-AUTOBLOK

Transcription

1 5-Axis Machine Tools from SMW-AUTOBLOK 5-Axis Machine Tools ensures the following advantages: Ideal suitable for OP 10 use ST5-2G also suitable for OP 20 use Jaws with SinterGrip clamping inserts for clamping of workpieces with lowest depth and without pre-marking Compact design with best accessibility of the machine spindle High adjustable clamping forces Interfaces for all well known zero point clamping systems Wide range of standard accessories 60 SMW-AUTOBLOK

2 2 5-Axis Machine Tools 62 GT5 5-Axis Machine Tools Ideal suitable for OP 10 use Compact design High clamping forces With SinterGrip clamping insert jaws 72 ST5 2G 5-Axis Machine Tools ST5-2G 080 and ST5-2G 125 Sealing for protection against contamination Centrical clamping Very compact design Large clamping range With SinterGrip clamping insert jaws Interfaces for zero point clamping systems 63 GT5 Jaws and Accessories Jaw with pull-down Base plate with interface for zero point clamping system APS / WPS Compatible also to all well known zero point clamping systems Grip inserts 76 ST5 Jaws and Accessories Top jaws Positioning keys ST5 5-Axis Machine Tools ST5 100 and ST5 125 Centrical clamping Very compact design Large clamping range With SinterGrip clamping insert jaws 66 ST5 Interface Plates For the adaption on zero point clamping systems APS / WPS Compatible also to all well known zero point clamping systems 70 ST5 Jaws and Accessories Top jaws for SinterGrip inserts Positioning keys 71 SMW-AUTOBLOK 61

3 GT5 5-Axis Machine Tool Ideal suitable for OP 10 use High level of accessibility Application/customer benefits 5-axis machine tool, ideal suitable for raw part clamping OP 10 Jaws with SinterGrip clamping inserts as a standard High level of accessibility due to the extra compact design High clamping force Optional workpiece stop Technical features High clamping force (until 35 kn) Jaws with SinterGrip clamping inserts for clamping of workpieces with lowest depth and without pre-marking Clamping range 100 mm or 200 mm Optional: Interface for zero point clamping system APS 140 Standard equipment 5-axis machine tool with wrench key, 1 pair of positioning SinterGrip keys for mounting, 1 pair of SinterGrip top jaws, 10 pcs. SinterGrip inserts for steel, key T9 (base plate optional available) GT5 GT5 (Technical information with standard top jaws) Order review A B Weight kg GT GT Clamping force diagram Clamping force [kn] GT Torque [Nm] 62 SMW-AUTOBLOK

4 5-Axis Machine Tool GT5 Base plate Top jaws GT5 base plate with interface for zero point clamping system (188,5) 145 (188,5) 100 (123,5) 100 (123,5) B 22 B H7 116 SMW APS 140 Schunk VERO-S 138 Unilock AMF K20 B-B M M12 Ø 25H Ø19 M5 Ø (170) 125 (170) 315 (410) 2 GT GT GT5 top jaws for clamping inserts SinterGrip Set consisting of 2 pieces top jaws for SinterGrip SinterGrip GT GT5 top jaws smooth/serrated Smooth and serrated Set consisting of 2 pieces serrated and smooth GT SMW-AUTOBLOK 63

5 GT5 5-Axis Machine Tools Accessories Grip Inserts Different versions Example: Clamping of a workpiece by using grip inserts GT5 Grip insert smooth, height 11 mm Ø 29 Smooth Height 11 mm Set consisting of 4 grippers and 4 fixing screws 5 11 Ø 22 GT GT5 Grip insert serrated, height 11 mm Ø 29 Ø 25 Serrated Height 11 mm Set consisting of 4 grippers and 4 fixing screws 11 5 Ø 22 GT GT5 Grip insert smooth, height 19 mm Ø 29 Smooth Height 19 mm Set consisting of 4 grippers and 4 fixing screws 5 19 Ø 22 GT SMW-AUTOBLOK

6 5-Axis Machine Tool GT5 Accessories GT5 Grip insert serrated, height 19 mm Ø 29 Ø 25 Serrated Height 19 mm Set consisting of 4 grippers and 4 fixing screws 5 Ø GT GT5 Grip insert smooth, height 24 mm Ø 29 Smooth Height 24 mm Set consisting of 4 grippers and 4 fixing screws 5 24 Ø 22 GT GT5 Grip insert serrated, height 24 mm Ø 29 Serrated Height 24 mm Set consisting of 4 grippers and 4 fixing screws 5 24 Ø 22 GT GT5 torque wrench For precise adjustment of the clamping force of the GT5 GT SMW-AUTOBLOK 65

7 ST5 100/85 5-Axis Machine Tool High precision Centrical clamping Application/customer benefits High precise 5-axis centric clamping vise Compact design for best accessibility Jaws with SinterGrip clamping inserts Clamping of workpieces with lowest depth and without pre-marking Large clamping range Flexible use Technical features Centrical clamping Clamping range 7 until 85 mm Clamping force up to 20 kn (70 Nm) Jaw width 100 mm Standard equipment 5-axis machine tool with wrench, 1 pair top jaws with 10 pieces SinterGrip clamping inserts for steel SinterGrip Order review Clamping range in mm ST5 100/ SMW-AUTOBLOK

8 5-Axis Machine Tool High precision Centrical clamping ST5 100/155 Application/customer benefits High precise 5-axis centric clamping vise Compact design for best accessibility Jaws with SinterGrip clamping inserts Clamping of workpieces with lowest depth and without pre-marking Large clamping range Flexible use Technical features Centrical clamping Clamping range 7 until 85 mm (jaw position 1) or 75 until 155 mm (jaw position 2) Clamping force up to 20 kn (70 Nm) Jaw width 100 mm Standard equipment 5-axis machine tool with wrench, 1 pair top jaws with 10 pieces SinterGrip clamping inserts for steel, 10 pieces SinterGrip protection covers SinterGrip 2 A 112 A Jaw position 1 Jaw position 2 Order review Clamping range in mm ST5 100/ SMW-AUTOBLOK 67

9 ST5 125/185 5-Axis Machine Tool High precision Centrical clamping Application/customer benefits High precise 5-axis centric clamping vise Compact design for best accessibility Jaws with SinterGrip clamping inserts Clamping of workpieces with lowest depth and without pre-marking Large clamping range Flexible use Technical features Centrical clamping Clamping range 7 until 185 mm Clamping force up to 25 kn (100 Nm) Jaw width 125 mm Interface for zero point clamping system Lang 96 mm as a standard Standard equipment 5-axis machine tool with wrench, 1 pair top jaws with 10 pieces SinterGrip clamping inserts for steel SinterGrip A A Order review Clamping range in mm ST5 125/ SMW-AUTOBLOK

10 5-Axis Machine Tool High precision Centrical clamping ST5 125/2 Application/customer benefits High precise 5-axis centric clamping vise Compact design for best accessibility Jaws with SinterGrip clamping inserts Clamping of workpieces with lowest depth and without pre-marking Large clamping range Flexible use Technical features Centrical clamping Clamping range 7 until 175 mm (jaw position 1) or 72 until 2 mm (jaw position 2) Clamping force up to 25 kn (100 Nm) Jaw width 125 mm Interface for zero point clamping system Lang 96 mm as a standard Standard equipment 5-axis machine tool with wrench, 1 pair top jaws with 10 pieces SinterGrip clamping inserts for steel, 18 pieces SinterGrip protection covers SinterGrip 2 12 Jaw position 1 Jaw position Order review Clamping range in mm ST5 125/ SMW-AUTOBLOK 69

11 ST5 Interface Plates SMW APS 140 Schunk VERO-S 138 Unilock AMF K H7 Accessories Interface plates for the adaption on zero point clamping systems Lang (4x) Lang 96 (4x) H7 4 Ø ± = 72 = 220 Ø 10 H ± 0.02 M8 (4x) Ø 9 (8x) M10 (4x) 10 M10 M5 (4x) 9 16 ST5 100 Ø 15 Ø 16 H7 Ø 12 H Ø 13 (2x) Ø 25 H7 SMW APS 140 Schunk VERO-S 138 Unilock AMF K20 (3x) H Lang 96 (4x) H = = 80 ± 0.02 Ø 9 (8x) M10 (4x) 200 M10 M5 (4x) Ø 10 H ± Ø 15 6 Ø 16 H7 (4x) Ø 25 H7 Ø 13 (2x) ST5 125 ST ST SMW-AUTOBLOK

12 Accessories ST5 Top jaws Clamps, positioning keys ST5 Top jaw single-stepped ST ST set = 2 pcs., without SinterGrip clamping inserts 2 ST5 Top jaw double-stepped ST ST set = 2 pcs., without SinterGrip clamping inserts Further top jaws (also special) available on request. Workstop ST Pair of clamps T Consisting of: Pair of clamps incl. T-nut and screw T 12 mm 14 mm 16 mm 18 mm 20 mm 22 mm ST Pair of positioning keys T h6 T h6 mm ST Pair of positioning keys (special dimensions) T h6 Th6 12 mm - h6 14 mm - h6 16 mm - h6 18 mm - h6 20 mm - h6 22 mm - h6 ST SMW-AUTOBLOK 71

13 ST5-2G Sealed Centric Clamping Vice Extra large clamping range maximum flexibility for OD and ID clamping 2 Top Jaw Versions: BASIC with Gripper top jaws PREMIUM with SinterGrip top jaws Reversible jaws for lowest clamping depth of workpieces and without pre-marking SinterGrip Information see Premium SinterGrip Top jaws Manual actuation sealed with highest transmission offers highest clamping forces for maximum hold of the workpiece and highest process reliability Interfaces for zero point clamping systems and mounting holes as a standard 72 SMW-AUTOBLOK

14 >> from SMW-AUTOBLOK 2 Sealing for protection against contamination Ideal usable for automation and pallet systems Flexible mounting on the machine table optional via clamps Extra large chip ejection windows guarantees optimized chip flow Guideway hardened and precision-ground for highest precision and repeatability SMW-AUTOBLOK 73

15 ST5-2G 080 Self-centering vice Sealed safed spindle Centrical clamping Application/customer benefits High precise 5-axis centric clamping vise with highest repeatability Sealing for protection against contamination Compact design for best accessibility and with large chip ejection windows PREMIUM: Jaws with SinterGrip clamping inserts for lowest clamping depth of the workpiece without pre-marking Large clamping range Ideal for OP 10 and OP 20 Technical features Centrical clamping Manual actuation Clamping range 0 until 127 mm Clamping force up to 18 kn (100 Nm) Jaw width 80 mm Interface for zero point clamping systems APS / WPS and Lang mm as a standard Standard equipment 5-axis machine tool with wrench, BASIC: 1 pair top jaws Gripper PREMIUM: SinterGrip top jaws with 8 pieces SinterGrip clamping inserts for steel and 8 pieces protective cover and mounting screws Jaw position 2 outside Jaw position 2 inside mm mm 12 H7 / 6,5 M8 / 8 12 H7 / 5,2 M5 / 10 H H6 / 5,2 M10 / 8,5 M5 /10,5 6, H mm mm , stroke per jaw SW6 2,5 43 8,5 3, ,01 Jaw position 1 outside 6-42 mm 0-36 mm Jaw position 1 inside 5,5 8, , M mm mm (156) Order review Clamping range in mm ST5-2G 080 BASIC with Gripper jaws ST5-2G 080 PREMIUM with SinterGrip jaws SMW-AUTOBLOK

16 Self-centering vice Sealed safed spindle Centrical clamping ST5-2G 125 Application/customer benefits High precise 5-axis centric clamping vise with highest repeatability Sealing for protection against contamination Compact design for best accessibility and with large chip ejection windows PREMIUM: Jaws with SinterGrip clamping inserts for lowest clamping depth of the workpiece without pre-marking Large clamping range Ideal for OP 10 and OP 20 Technical features Centrical clamping Manual actuation Clamping range 0 until 208 mm Clamping force up to 35 kn (70 Nm) Jaw width 125 mm Interface for zero point clamping systems APS / WPS and Lang and 96 mm as a standard Standard equipment 5-axis machine tool with wrench, BASIC: 1 pair top jaws Gripper PREMIUM: SinterGrip top jaws with 12 pieces SinterGrip clamping inserts for steel and 12 pieces protective cover and mounting bolts 2 M5 / H H6/ 5,5 M10 / 14,5 M8 / 7 12 H7/ 5,5 16 H7-5,5 9 M10 / 13 Mounting hole M5 / 13,5 Jaw position 2 outside mm mm Jaw position 2 inside 12 H mm mm (250) 6-86 mm 0-80 mm M10-17/ Stroke per jaw SW8 57 5, ,01 30 Jaw position 1 outside 26,5 Jaw position 1 inside Mounting hole SCHNITT / SECTION A-A 4x M , mm mm A A (242 ) Order review Clamping range in mm ST5-2G 125 BASIC with Gripper jaws ST5-2G 125 PREMIUM with SinterGrip jaws SMW-AUTOBLOK 75

17 ST5-2G Jaws ST5-2G Top jaw BASIC Gripper ST5-2G ST5-2G set = 2 pcs.; incl. 4 pcs. mounting screws ST5-2G Top jaw PREMIUM SinterGrip ST5-2G ST5-2G set = 2 pcs., without SinterGrip clamping inserts; incl. 4 pcs. mounting screws Maximum number of SinterGrip clamping inserts per jaw: SinterGrip ST5-2G pcs. per jaw; ST5-2G pcs. per jaw ST5-2G Top jaw BASIC narrow design Gripper ST5-2G 080 clamping length 45 mm ST5-2G 125 clamping length 70 mm 1 set = 2 pcs.; incl. 4 pcs. mounting screws ST5-2G Top jaw PREMIUM narrow design SinterGrip ST5-2G 080 clamping length 45 mm ST5-2G 125 clamping length 70 mm set = 2 pcs., without SinterGrip clamping inserts; incl. 4 pcs. mounting screws Maximum number of SinterGrip clamping inserts per jaw: SinterGrip ST5-2G pcs. per jaw; ST5-2G pcs. per jaw ST5-2G Top jaw low design height 35 mm, material ST5-2G 080 dimensions 048x035x080 ST5-2G 125 dimensions 065x035x125 1 set = 2 pcs.; incl. 4 pcs. mounting screws ST5-2G Soft top jaw high design height 55 mm, material ST5-2G 080 dimensions 048x055x080 ST5-2G 125 dimensions 065x055x125 1 set = 2 pcs.; incl. 4 pcs. mounting screws Further top jaws (also special) available on request. 76 SMW-AUTOBLOK

18 Accessories ST5-2G ST5-2G 080 Overview configurations Clamping pin kit APS 140 incl. mounting not illustrated: Clamping pin kit APS 100 incl. mounting Anti-rotation kit APS 100 Diameter 12h6 incl. mounting Set of clamps see table below 2 not illustrated: Adaption washer 25h see page 44 Mounting screw set consisting of 4 pieces mounting screws Anti-rotation kit APS 140 Positioning key 12h6 incl. mounting screw M ST5-2G 125 Overview configurations Clamping pin kit APS 140 incl. mounting Set of clamps see table below not illustrated: Adaption washer 25h see page 44 Mounting screw set consisting of 4 pieces mounting screws Anti-rotation kit APS 140 Positioning key 12h6 incl. mounting screw M Set of clamps T Consisting of: 1 piece clamp with adjustable mounting incl. T-nut and screw T 10 mm 12 mm 14 mm 16 mm 18 mm 20 mm 22 mm ST5-2G ST5-2G Pair of positioning keys (special dimensions) T h6 Th6 12 mm - h6 14 mm - h6 16 mm - h6 18 mm - h6 20 mm - h6 22 mm - h6 ST5-2G on request SMW-AUTOBLOK 77