Kesel Clamping Systems

Transcription

1 Kesel Clamping Systems CLAMPING SYSTEMS Kesel ARNO Kesel CNC Kesel NCA Kesel Bull Kesel ZS Kesel Syncroline Kesel USS

2 Kesel Tradition and modernity A strong company, a strong group We have been at home in the field of stationary workpiece clamping for over 60 years. This expertise flows constantly into the CAD-supported further development of our clamping systems and machine vices, which we offer with mechanical, hydraulic and pneumatic operation, thus providing a wide range of solutions for all clamping applications. We have gained an excellent reputation in particular in the field of power intensified high pressure machine vices, as well as single and centring vices, which are used on machine tools, machining centres, 5-axis-machines and other milling and/or drilling machines. Through precise in-house production and assembly, we ensure both the quality and reliability of our clamping devices, as well as the flexibility to react as quickly as possible to customer requirements such as special jaws, specific customisations and clamping attachments. Together with our national and international distribution partners, in Kesel you will always have a competent partner to help you resolve your clamping tasks. Kesel Managing Director Martin K. Klug 2 The people of the Allgäu have a reputation for stubbornness. However, in the Allgäu they use a different term: Mächelers, which translated means inventors, creators. The company founder Georg Kesel was one such Mächeler. We occupy specific market niches and we are technology leaders in many of our fields of activity. We supply to a broad customer base around the world, and in recent years we have driven forwards with our internationalisation and established our own distribution centre in China. He established the company in 1889, and worked throughout his life on the development of new products. Today, Kesel develops and produces machine tools and clamping systems. The range of machine tools encompasses in particular milling machines for racks and saw bands. A special product is the machine range for milling steering racks. In the clamping technology division, we offer a broad spectrum of systems with varying characteristics and clamping forces. Kesel is undoubtedly a traditional company, which has grown from a family company with over 125 years of history. A company with high principles, deeply rooted in the region and closely connected with its employees. Definitely a company in which one senses that the worker counts, and where loyalty is of the utmost importance. 3

3 Kesel mission statement and team Our roughly 70 employees - some of whom possess many years of experience with Kesel - together with the department leaders and company management, form a team that realises individual solutions for you. 4 We pursue innovation through tradition. With pioneering spirit, we develop and build individual solutions in tooth profile and clamping technology. >> We meet technical challenges with motivation and confidence in our skills and in the assurance of our success. >> We create a safe and friendly environment, where effective work and continual learning are possible. >> We operate within the global market with fairness towards our customers and business partners, as well as our competition. >> We are committed to the statements and promises made to our customers, our business partners and to ourselves. >> We place value on cooperative interaction, where ideas and creativity are respected and nurtured and fall on fertile ground. 5

4 Clamping systems Clamping systems Overview Kesel ARNO The conventional one Universal high pressure vice with narrow body design for conventional machines. 6 8 Kesel Bull 5-S 5-sided machining Flexible compact mechanical vice for 5-sided machining and clamping blanks. 28 Kesel CNC The precision one 14 CNC high pressure vice with a constant length for high precision workpieces on machining centres, for horizontal and vertical application. Kesel ZS "Centring clamping" Mechanical centring vice in compact, enclosed design, also available with 45 mm jaw width 38 Kesel NCA "ALLMATIC compatible" High pressure vice with mechanical force intensification for high precision parts; for horizontal and vertical applications. 22 Kesel Syncroline Centring clamping Single and centring vice, also for 5-sided machining. Versatile application on all machines. 42 Kesel Bull mechanical The compact one 26 Compact mechanical vice with draw-in system and patented clamping range adjustment. Kesel Bull pneumatic Clamping with compressed air 32 Pneumatic high pressure vice with draw-in system and patented clamping width adjustment for serial parts. Effortless clamping. Kesel USS The universal one Mechanical single vice for light machining. Can be rotated and pivoted in all axial directions. 46 7

5 ARNO High pressure machine vice Can be operated with manual crank. Universal high pressure vice with narrow design for conventional machines. A system that has been tried and tested for decades. 1 > > Strong body of spheroidal graphite iron GJS-600 > > Functional surfaces hardened and grinded > > Optimum accuracy on the workpiece due to grinded camber on the fixed jaw Scope of delivery: 4 clamping claws, 1 manual crank L5 d1 S L4 2 h1 h L2 L3 h2 L1 Size b Order number Clamping force (kn) mechanical hydraulic mechanical mechanical b2 b b1 Clamping range S adjustable via locking pins Step 1 Step 2 expanded clamping range* (255) 25, (365) 50, (435) 90,0 Weight Size b L1 L2 L3 L4 L5 b1 b2 h h1 h2 d1 min. max. min. max. Step ledge quick release system > > Step ledges are simply clicked in by hand, with no need for tools > > No penetration of chips beneath the step ledge > > Secure and stable hold, also with the use of compressed air > > Available in a range of heights (accessories) 1 2 ARNO mechanical-hydraulic Hydraulic force intensifier > Smooth motion > Clamping force indication via optical grooved marking > Adjustable slip clutch ARNO mechanical-mechanical Mechanical force intensifier > Precise force setting through limit stop > Pre-clamping option > Adjustable slip clutch M M M16 *Clamping range expansion by fitting a bolt in the transverse groove of the spindle nut. 8 9

6 ARNO accessories ARNO accessories Turntable 360 graduation for exact and quick vice alignment. With longitudinal grooves for positioning and screwing on. Size Dimensions Weight x264x28 mm 11 kg x325x32 mm 19 kg Dimensional drawing of the fastening holes of all facing jaws Size a b ø d , , ,0 Smooth clamping jaw hardened, grinded, standard equipment Smooth clamping jaw soft (1.2842), milled, for the fabrication of moulding jaws High pressure spindle mechanical / mechanical Size max. clamping force in kn ø d2 Length Weight Tr 30x6 2gg 360 mm 3,4 kg Tr 30x6 2gg 425 mm 3,8 kg Tr 36x6 2gg 550 mm 6,5 kg mechanical / hydraulic Size max. clamping force in kn ø d2 Length Weight Tr 30x6 2gg 360 mm 3,4 kg Tr 30x6 2gg 425 mm 3,8 kg Tr 36x6 2gg 550 mm 6,5 kg Clamping jaw with linear grooves for firmly gripping the workpieces Size Smooth clamping jaw hardened , , ,2 20 Smooth clamping jaw soft , , ,2 20 Clamping jaw with linear grooves , ,2 16 Smooth clamping jaw with step, hardened and grinded, for saving clamping supports Size Step x ,2 Length 2 Manual crank standard version with snap ring to prevent it falling out due to machine vibrations Size Length 1 Length 2 Width x , x , x ,2 Length Clamping jaw with corrugation hardened and grinded Size Gripper M M12 Manual crank in shortened design for use in place of the standard manual crank, if the throughput height to the machine table is too small Size Length Width Prism jaws with horizontal prism 120 hardened and grinded Size I Clamping diameter with 1 jaw with 2 jaw ,2 20 ø 9-50 ø

7 ARNO accessories ARNO accessories Prism jaws with horizontal and vertical prism 90 hardened and grinded Clamping diameter Size I 1 jaw 2 jaw ,2 28 ø ø ,2 32 ø ø Smooth clamping jaws raised, hardened and grinded, for clamping tall workpieces Size ,5 Pendulum jaws with smooth slide, hardened and grinded, for clamping conical workpieces Size , ,2 52 Universal top jaws with angle adjustment possibility hardened and grinded Size Pull-down jaws with inset spring leaf for clamping raw parts. The spring leaves establish a secure hold and deep drawing effect Size , ,2 28 Workpiece stop adjustable For size M / M 16 Pull-down jaws for raw parts with inset spring leaf for clamping raw parts. The spring leaves establish a secure hold and deep drawing effect Size Grip ledge fits step jaws order no , order no for improved hold of the workpieces on the step (4.5 mm deep, 2.5 mm wide) Scope of delivery: 2 units per order no. Step ledges Size Size Grip ledge Step w x h 125 High ,5 1,4 x 4,5 125 Step ,5 2 x 4,

8 CNC High pressure machine vice CNC high pressure vice with constant length for high precision workpieces on machining centres, for horizontal and vertical use. >> Strong body of spheroidal graphite iron GJS-600 >> Guide rails hardened and precision grinded >> Longitudinal and lateral grooves 20 H7 for aligning on the machine tables well as 2 locating holes ø 25 H7 for mounting on zero point clamping systems >> Precise, fine clamping force pre-selection >> Connection thread on both sides for side stop >> Step jaws for wide clamping ranges >> Quick release system for optional step ledges >> Mechanical-hydraulic spindle fully encapsulated, low-wear and maintenance-free >> ed holes for screwing on facing jaws (accessories) >> Spindle with bayonet mounting for quick removal >> Possibility of direct clamping with operating key provided >> Stable exchangeable cover plates Scope of delivery: 4 clamping claws, 1 manual crank, 1 operating key Variants: Horizontal range of application >> The vice is clamped on the base plate All-round range of application >> The vice can be fitted on the front of the base plate for vertical attachments, or lying on its side Step ledge quick release system >> Step ledges are simply clicked in by hand, with no need for tools >> No penetration of chips beneath the step ledge >> Secure and stable hold, also with the use of compressed air >> Available in a range of heights (accessories) Quick removal of the spindle unit possible: Jaw quick release system >> Quick rotation or change of the serial top jaws (it is only necessary to turn and open 2 fastening screws) >> Quick replacement of custom jaws produced in-house Angle drive >> Operation via table with pre-screwed angle drive (accessory) >> Optimum accessibility for force adjustment CNC pendulum jaw (accessories) >> With corrugation and spring sheet >> 360 pivoting >> For non-parallel workpieces >> Possible to screw on the vice through the body >> Optimum cleaning possibilities 14 15

9 S2 L6 S1 L5 h2 20 h1 h h3 S1 Attachments We offer you the optimum attachment for your special requirements 20H7 H7 b L4 L3 L1 L2 Size b Order number for horizontal use 16 Body width b can be clamped on 3 planes Clamping range Stufe 1 Stufe 2 Clamping force in kn Weight in kg h h1 ±0,01 h2 h3 L1 L2 L3 L , ,5 25 L5 L6 L7 L8 111,5 157, ,5 233,5 - - >> The vertical arrangement of individual vices enables optimum accessibility of the machine spindle >> In comparison to the single-part monoblock construction, star set-ups can be flexibly aligned with the respective needs and then dismantled into the individual vices again as necessary >> Flexible base plates fit with your machine 17

10 CNC accessories CNC accessories Manual crank standard version with snap ring to prevent it falling out due to machine vibrations Size Length Width Manual crank in shortened version for use in place of the standard manual crank, if the throughput height to the machine table is too small Size Length Width Dimensional drawing of the fastening holes of all facing jaws Size a b ø d ,75 6, , ,0 Prism jaws with horizontal prism 120 hardened and grinded Size I Prism jaws with horizontal and vertical prism 90 hardened and grinded Size I Clamping diameter with 1 jaw Clamping diameter with 1 jaw with 2 jaw ,2 28 ø ø ,2 32 ø ø Pendulum jaws with smooth slide, hardened and grinded, for clamping conical workpieces Size , ,2 52 with 2 jaw ,2 20 ø 9-50 ø Smooth clamping jaw hardened, grinded, standard equipment Smooth clamping jaw soft (1.2842), milled, for the fabrication of moulding jaws Clamping jaw with linear grooves for firmly gripping the workpieces Size Smooth clamping jaw hardened Smooth clamping jaw soft Smooth clamping jaw with step, hardened and grinded, for saving clamping supports Size Step , ,2 16 Clamping jaw with linear grooves , , x , x , x ,2 Pull-down jaws with inset spring leaf for clamping raw parts. The spring leaves establish a secure hold and deep drawing effect Size , ,2 28 Pull-down jaws for raw parts with inset spring leaf for clamping raw parts. The spring leaves establish a secure hold and deep drawing effect Size Grip ledge for improved hold of the workpieces on the step (4.5 mm deep, 2.5 mm wide) Scope of delivery: 2 units per order no. Size Grip ledge Step w x h 125 High ,5 1,4 x 4,5 Clamping jaw with corrugation hardened and grinded Size Gripper M M

11 CNC accessories Universal top jaws with angle adjustment possibility hardened and grinded Size Kesel machine vices Basic information Design: > > High quality spheroidal graphite iron GJS-600 (ZS: 16 MnCr 4) > > Functional surfaces hardened and grinded > > Longitudinal and lateral grooves 20H7 for alignment > > Step-click ledge quick-release system with hold-down effect for Arno, CNC, Bull mechanical, Bull 5-S, Syncroline, NCA and ZS Workpiece stop adjustable For size M 12 Application: Use on machining centres and conventional machines Kesel accessories for machine vices on request Step-click ledges with hold-down retainer Step ledges For size Grip ledges Jaws and further accessories Repairs and services on request > > Quick, reliable (2-3 days) > > Renewed warranty after repair > > Functional check (e.g. clamping force) > > Billing according to actual work required! Pendulum jaws CNC with corrugation and spring sheet, 360 pivoting Size Clamping solutions according to customer wishes on request > > Competent realisation > > Short delivery times > > Fair prices 20 21

12 NCA High pressure vice ALLMATIC compatible and with mechanical force intensifier ALLMATIC compatible jaw interface > > Clamping range adjustment only through cranks (no jaw offsetting necessary) > > Jaw arrangement guarantees the maximum in precision > > Spindle unit quick release system > > Kesel and ALLMATIC step-click ledge system > > Maintenance-free, encapsulated spindle with mechanical force intensifier > > Precise clamping force pre-selection > > Strong body of spheroidal graphite iron GJS-600 > > Guide rails hardened and grinded Scope of delivery: 4 clamping claws 1 manual crank L5 H7 H7 Quick removal of the spindle unit possible: > > Possible to screw on the vice through the body > > Optimum cleaning possibilities Step ledge quick release system > > Step ledges are simply clicked in by hand, with no need for tools > > No penetration of chips beneath the step ledge Angle drive > > Operation via table with pre-screwed angle drive (accessory) > > Optimum accessibility for force adjustment Jaw width horizontal use Order number can be clamped on 3 planes Clamping force in kn Width B in mm h in mm h1 in mm h2 in mm NCA on inquiry NCA , NCA , L1 L2 L3 L4 L5 S1 S Weight in kg

13 NCA accessories NCA accessories Smooth clamping jaw hardened, grinded, standard equipment Smooth clamping jaw soft (1.2842), milled, for the fabrication of moulding jaws Clamping jaw with linear grooves for firmly gripping the workpieces Size Smooth clamping jaw hardened , ,2 16 Smooth clamping jaw soft , ,2 16 Clamping jaw with linear grooves , ,2 16 Smooth clamping jaw with step, hardened and grinded, for saving clamping supports Size Step Prism jaws with horizontal and vertical prism 90 hardened and grinded Size I Clamping diameter with 1 jaw with 2 jaw ø ø ,2 28 ø ø ,2 32 ø ø Pull-down jaws with inset spring leaf for clamping raw parts. The spring leaves establish a secure hold and deep drawing effect Size , , x , x , x ,2 Clamping jaw with corrugation hardened and grinded Size Gripper M M M12 Manual crank standard version Size Length Width SW12 Pull-down jaws for raw parts with inset spring leaf for clamping raw parts. The spring leaves establish a secure hold and deep drawing effect Size Grip ledge fits step jaws order no , order no for improved hold of the workpieces on the step (4.5 mm deep, 2.5 mm wide) Scope of delivery: 2 units per order no. Size Grip ledge Step w x h 125 High ,5 1,4 x 4,5 125 Step ,5 2 x 4,5 Multi-jaws flexible in use for grip application, as well as pendulum jaws and support elements Size Fix Mobile Length Width Pendulum jaw fits to multi-jaw mobile (order no ), for clamping non-parallel workpieces, cast parts and shaped workpieces Scope of delivery: with 2 x hard metal grip insert For size Length Width Angle drive for high pressure machine vices Kesel NCA For size Length Receptacle SW SW SW14 Step ledges For size / SW

14 . Bull mechanical Mechanical compact vice with draw-in system and patented clamping range adjustment. > > Mechanical clamping force build-up > > Repeatable clamping force through torque wrench > > Dirt resistant encapsulated spindle, no thread in the chip area > > Patented quick adjustment of the clamping range > > Strong body of spheroidal graphite iron GJS-600 > > Compact design, constant length for machining centres > > Wide clamping range through the use of step jaws Scope of delivery: 4 clamping claws s1 s1 1/2 Vierkant 1/2 Vierkant square socket. h1 h 180 L3 20 H7 h2 20 H7 L4 L4 L3 M12 M12 L1 20 H7 L2 L1 s2 L2 s2 Clamping force diagram F (kn) b Step ledge quick release system > > Step ledges are simply clicked in by hand, with no need for tools > > No penetration of chips beneath the step ledge > > Secure and stable hold, also with the use of compressed air > > Available in a range of heights (accessories) Quick adjustment of the clamping range > > By rotating the spindle 180 it is possible to adjust the clamping range very quickly (Nm) Size b Jaws max. clamping force kn max. torque Nm Clamping range Block jaws s1 s2 Weight kg Step jaws With step jaws Size b L1 L2 L3 L4 h h1 h2 ±0,01 > > Size 125 / clamping range

15 Bull 5-S mechanical Flexible mechanical compact vice for 5-sided machining and for clamping raw parts. Flexibly adjustable to the workpiece through the use of different jaws. > > Compact design: Optimum accessibility for 5-sided machining > > Mechanical clamping force build-up > > Repeatable clamping force through torque wrench > > Re-tightening stack of disc springs, ideal for clamping with "grip > > Dirt resistant covered and encapsulated spindle, no thread in the chip area > > Patented quick adjustment of the clamping range > > Strong body of spheroidal graphite iron GJS-600 > > Compact design, constant length for machining centres > > Wide clamping range through the use of step jaws Scope of delivery: 4 clamping claws Clamping jaws for Bull 5-S and Bull mechanical , ,5 4, ,4 4, Through flexible positioning of the grip clamping elements, it is possible to securely clamp uneven, non-parallel workpieces such as saw cuts, cast materials or forged parts. Through the use of the pendulum jaw, it is possible to adjust to many workpiece contours. 6, , ,5 19, Size b without jaws max. clamping force kn max. torque Nm Weight kg Auxiliary jaws screwed on for optimum machining accessibility and wide clamping ranges

16 Accessories for BULL / BULL 5-S Accessories for BULL / BULL 5-S Smooth clamping jaw hardened, grinded, standard equipment Smooth clamping jaw soft (1.2842), milled, for the fabrication of moulding jaws Clamping jaw with linear grooves for firmly gripping the workpieces Pendulum jaw fits to multi-jaw mobile (order no ), for clamping non-parallel workpieces, cast parts and shaped workpieces Scope of delivery: with 2 x hard metal grip insert Size Smooth clamping jaw hardened ,2 12 Smooth clamping jaw soft ,2 12 Clamping jaw with linear grooves ,2 12 Torque wrench Nm Smooth clamping jaw with step, hardened and grinded, for saving clamping supports Size Step x ,2 Clamping jaw with corrugation hardened and grinded Size Pull-down jaws for raw parts with inset spring leaf for clamping raw parts. The spring leaves establish a secure hold and deep drawing effect Size Step jaws Hardened steel, for clamping parallel workpieces Step jaw fixed mobile Bull 5-S Gripper Clamping range Bull mech M10 Grip ledge fits step jaws order no , order no for improved hold of the workpieces on the step (4.5 mm deep, 2.5 mm wide) Scope of delivery: 2 units per order no. Size Grip ledge Step w x h 125 High ,5 1,4 x 4,5 125 Step ,5 2 x 4,5 Step ledges For size Universal top jaws with angle adjustment possibility hardened and grinded Size Step jaws for bolting onto step jaws order no , order no for expanded clamping range Step jaw Width Addition. clamping range narrow wide Workpiece stop adjustable For size M 12 Multi-jaws Jaw Width fixed mobile Clamping range Bull 5-S Bull mech , ø Subbase increasing the vice height results in improved accessibility for 5-sided machining Width Length

17 Bull pneumatic Pneumatic high pressure vice with draw-in system and patented clamping range adjustment for serial parts. Effortless clamping. >> Automated pneumatic build-up of clamping force >> With clamping force intensifier: max. 6.5 bar air pressure necessary >> Dirt resistant encapsulated spindle, no thread in the chip area >> Patented quick adjustment of the clamping range >> Strong body of spheroidal graphite iron GJS-600 >> Compact design, constant length for machining centres >> Large clamping range through use of step jaws >> Step ledges for clicking in Scope of delivery: 4 clamping claws, 1 operating key s1 s1 Stroke 3.5mm Hub 3,5mm Hub 3,5mm Air connection Luftanschluß Luftanschluß G1/8" G1/8" n 180 L4 L5 20H7 L3 20H7 h2 L3 h2 L4 L5 L1 L2 L1 b 20H7 b Clamping force diagram L2 s2 20H7 h1 h1 h. h n. >> Step ledges are simply clicked in by hand, with no need for tools >> No penetration of chips beneath the step ledge >> Secure and stable hold, also with the use of compressed air >> Available in a range of heights (accessories) s2 M12 M12.. Hexagon socket Innensechskant Innensechskant SW 12SW 12 Size b Jaws max. clamping force kn Block jaws 40 max. compressed air bar 6,5 Step ledge quick release system Clamping range s1 s2 Weight kg With step jaws >> Clamping range mm bar >> By rotating the spindle 180 it is possible to adjust the clamping range very quickly Quick adjustment of the clamping range bar Step jaws 40 6, Size b L1 L2 L3 L4 L5 h h1 ±0,01 h Example applications: 2 x Bull pneumatic clamping simultaneously 3 x Bull pneumatic clamping individually 33

18 BULL Pneumatic accessories Maintenance unit for oiling the compressed air and reducing or adjusting the clamping force G 1 8 Quick release coupling Coupling connector and coupling socket for quick set-up G 1 8 BULL Pneumatic accessories Dimensional drawing of the fastening holes of all facing jaws Size a b ø d ,0 Foot valve G 1 4 Magnet valve G 1 4 Manual slide valve Manual sliding 3/2 way valve G 1 8 L-threaded connection with internal thread, aluminium blue anodised, pivoting, incl. 2 PVC sealing rings Double threaded nipple and sleeve G 1 8 T-threaded connection with internal thread, aluminium blue anodised, pivoting, incl. 2 PVC sealing rings G G 1 8 Smooth clamping jaw hardened, grinded, standard equipment Smooth clamping jaw soft (1.2842), milled, for the fabrication of moulding jaws Clamping jaw with linear grooves for firmly gripping the workpieces Size Smooth clamping jaw hardened ,2 12 Smooth clamping jaw soft ,2 12 Clamping jaw with linear grooves ,2 12 Check valve Check valve lockable G 1 8 Rotary knob on-off valve with threaded connection plate. Design as 3/2 way valve, manually actuated Quick exhaust valve G G 1 8 Reduction nipple ed connection, internal G 1 8 external G High pressure hose with NW 4 mm, with brass connection both sides, G 1/8, metallic gauze sheath for protection against hot chips in the working area Distributor strip ed connection, internal G 1 4 external G Diameter ,3 m ,5 m ,0 m ,0 m Smooth clamping jaw with step, hardened and grinded, for saving clamping supports Size Step x , x ,2 Clamping jaw with corrugation hardened and grinded Size Step jaws Hardened steel, for clamping parallel workpieces Step jaw Clamping range fixed mobile Gripper M

19 BULL Pneumatic accessories Prism jaws with horizontal prism 120 hardened and grinded Size I Clamping diameter with 1 jaw with 2 jaw ,2 20 ø 9-50 ø BULL Pneumatic accessories Universal top jaws with angle adjustment possibility hardened and grinded Size Prism jaws with horizontal and vertical prism 90 hardened and grinded Size I Clamping diameter with 1 jaw with 2 jaw ,2 28 ø ø Workpiece stop adjustable For size M 12 Pendulum jaws with smooth slide, hardened and grinded, for clamping conical workpieces Size ,2 43 Grip ledge fits step jaws order no , order no for improved hold of the workpieces on the step (4.5 mm deep, 2.5 mm wide) Scope of delivery: 2 units per order no. Size Grip ledge Step w x h 125 High ,5 1,4 x 4,5 125 Step ,5 2 x 4,5 Pull-down jaws with inset spring leaf for clamping raw parts. The spring leaves establish a secure hold and deep drawing effect Size ,2 25 Step ledges For size Pull-down jaws for raw parts with inset spring leaf for clamping raw parts. The spring leaves establish a secure hold and deep drawing effect Size Manual crank in shortened design for use in place of the standard manual crank, if the throughput height to the machine table is too small Size Length Width

20 H1 H2 H3 ZS Centring vice for 5-sided machining Conventional with clamping claws on machine table or automation with base plate adapted according to customer wishes > > For conventional clamping > > Suitable for automation > > With quick adjustment of the clamping range > > Optimum chip protection, enclosed system > > With jaws quick release system > > For various jaws systems (on inquiry) Scope of delivery: Hexagon operating key S2 B1 L1 S1 Automation > > Adaptation to handling systems possible through special plates Jaws quick release system > > A special latching mechanism allows quick adjustment of the clamping range, as well as a quick jaws change. > > Quick change from standard jaw to special jaw possible (see accessories) B N L Type ZS Order number Length L Length max. L1 Width B Jaw width B1 H1 H2 H3 groove Clamping range S1 S2 Clamp. stroke x18, x x x24 Type ZS max. clamping force Weight kg KN bei 50 Nm KN bei 80 Nm KN bei 120 Nm KN bei 120 Nm 9 Data in mm 38 39

21 ZS accessories ZS accessories Step jaw screw-on Type Width ZS ZS ZS ZS ZS ZS ZS ZS Multi-jaws flexible in use for grip application and support elements Type L W H Clamping range max ZS ZS ZS 90 ZS Soft jaw on multi-jaws. Material 90 MnCrV8 Grip - ledge Type High side Step w x h ZS x 3 ZS x 4,5 ZS x 4,5 ZS x 4,5 Type Step side Step w x h ZS x 3 ZS x 4,5 ZS x 2,5 ZS x 2,5 Type Length Width ZS ZS ZS 90 ZS 115 Prism jaws hardened and grinded Type L W H Clamping ø ZS ø 6-18 ZS ø 8-25 ZS 90 ZS ø Step ledge Click step side Type ZS ZS ZS ZS Clamping claws Type for L W Elongated hole ZS 45 ZS B45 und B ZS 90 ZS B90 und B Step ledge Click high side Type ZS ZS ZS ZS no image Rotary handle (replacement) for jaw actuation Type SW ZS 45 ZS 65 ZS 90 ZS

22 Syncroline Single and centring vice, also for 5-sided machining. Versatile application on all machines. 1 > > Strong body of spheroidal graphite iron GJS-600 > > Patented quick change jaws > > Step ledges for clicking in > > Screw-on grip ledges > > Optimum chip protection of the spindle through patented scraping technology > > Alignment possible through longitudinal and lateral grooves, as well as infeed systems Scope of delivery: 4 clamping claws Centring Single Order no Order no at 20 Nm 60 Nm max.115 Nm at 20 Nm 40 Nm max.80 Nm Clamping force: 5 kn 15 kn max. 30 kn Clamping force: 9 kn 17 kn max. 35 kn Conversion kits M For conversion from single to centring vice : Jaws quick release system > > Quick rotation or change of the serial top jaws (it is only necessary to turn and open 2 fastening screws) > > Quick replacement of custom jaws produced in-house Step ledge quick release system > > Step ledges are simply clicked in by hand, with no need for tools > > No penetration of chips beneath the step ledge > > Secure and stable hold, also with the use of compressed air > > Available in a range of heights (accessories) For conversion from centring to single vice : With prism jaw (optional) > > Clamping range ø17 - ø100 mm 42 43

23 5-axis machining SYNCROLINE accessories Step ledges For size Torque wrench For size Setting range Nm Grip ledges For size Clamping depth hohe Seite Stufen Seite oben Subbase For size kg Length Operating key Size Prism jaw For size Diameter Length ø

24 USS Universal pivoting vice Mechanical single vice for light machining and tool grinding. Universal rotation and pivoting in all axial directions. > > This vice is particularly well suited for grinding work on grinding machine tools and for light milling and drilling works. Workpieces can be machined in a vice on various plans > > Force transducer: Mechanical without high pressure, manually actuated with manual crank > > Characteristics: Pivoting on 3 planes! 1 x 360 and 2 x 90 > > Design: All pivot centres lie on one plane, which contributes to stabilisation Scope of delivery: 1 manual crank, 2 keys Pivoting on 3 planes 360 horizontal pivoting range 90 resp. side and front face pivoting range with highly legible scale Size a Jaws height b Clamping range c Base plate Clamping force: max. 20 kn at approx. tightening torque 60 Nm d e f g h k

25 The conventional one The precision one The ALLMATIC - compatible The compact one 5-sided machining Clamping with compressed air Centring clamping - Automation Centring clamping The universal one We look forward to providing solutions for your clamping needs. Georg Kesel GmbH & Co. KG, Maybachstraße 6, Kempten, Germany Tel , Fax , info@kesel.com, Status 03/2018