FORM HOLDING CLAMPS 8. 1 FORM HOLDING CLAMPS JAWS MOUNTING-ON-LATHE ADAPTERS. FORM HOLDING CLAMPS Wedge Style/Round

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1 pag..4 JAWS pag..6 MOUNTING-ON-LATHE ADAPTERS pag..7 Wedge Style/Round pag.. Wedge Style/Square pag..10 pag..12 JAWS for external Form Holding pag..14 JAWS for internal Form Holding pag..16 TAPERED SCREWS for internal Form Holding pag

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3 Two optional jaws clamping workpieces both on its external form and internal form. For external form holding For internal form holding Prepare the jaw Machine the jaw Mount a workpiece Tighten the cam cylinder. 3

CP120 Body Steel (S45C) Black oxide finish Shaft / Locking Screw Steel (SCM435) Black oxide finish Quenched and tempered Jaw Aluminum (A7075) Blue Housing / Locking Ring Steel (S45C) Black oxide

4 CP120 Body Steel (S45C) Black oxide finish Shaft / Locking Screw Steel (SCM435) Black oxide finish Quenched and tempered Jaw Aluminum (A7075) Blue Housing / Locking Ring Steel (S45C) Black oxide finish Part Number A B C D E F G H J K L M N P Q R (G6) (H6) ±0.02 ± M M Part Number S T U V W Z Clamping Force Allowable Screw Torque Weight (G6) (N.m) (kg) M4x0.7 M x l 4, M5x0. M 10x1.5-20L 6, Technical Data: Part locating repeatability: ±0.03 Jaw locating repeatability: ±0.02 Included: 1 of locking ring 1 of diamond pin 1 of socket-head cap screw Notes: Never tighten the locking screw without a part mounted, to avoid damage and deformation. Do not machine the jaw deeper than allowed.. 4

5 CP120 Features: Hole Preparation 4 G 45 Unclamped Clamped When the locking screw is tightened, the central bottom part of the jaw is pulled down. P.C.D F At the same time the 4 jaw sections tilt toward the center to clamp the circumference of a part. D B The diaphram clamping mechanism allows securely clamping a part with 4 jaw sections. Different irregularly-shaped parts can be clamped. 0.15mm clamping stroke of each jaw section is perfect for clamping of lost-wax parts, die-cast parts, extruded parts, solid-drawn parts, prefinished parts, etc. How To Use Body Mounting Socket-Head Cap Screws Diamond Pin Body Insert an included diamond pin into the body for locating, and then secure the body to the fixture plate with 4 socket-head cap screws. Jaw Setting Socket-Head Cap Screw Jaw Parallel Key Locking Screw Engage the keyway on the bottom of the jaw with the parallel key on the top of the body, and then secure the jaw with an included cap screw. Note : At jaw installation, ensure the locking screw is fully loosened by turning counterclockwise until it stops. Part Number A B C D E F (H7) (G7) (±0.02) (P.C.D.) (Bolt) Jaw Machining E 6 Locking Ring (1)Set the locking ring in the jaw. (using a bolt facilitates setting) Machinable Depth Locking Ring 6 Part Setting M6X1 MX1.25 Socket-Head Cap Screw Note : Locate the locking ring above the cap screw's socket. Part G (2)Tighten the locking screw to clamp the locking ring(after clamping the bolt will be removed from the locking ring). (3)Machine the jaw to the contours of a part. After machining loosen the locking screw to take out the locking ring. Mount a part and then tighten the locking screw for clamping. Tightening the locking screw on the side of the body allows holding a part on its circumference. Machinable jaws allow clamping parts of various shapes. Ideal way to hold parts for machining on small-size machining centers, tapping centers, small-size 5-axis machines, CNC rotary tables, etc.. 5

6 CP121 JAWS Jaw Aluminum (A7075) Blue Locking Ring Steel (S45C) Black oxide finish K (Jaw-Removing Tapped Hole) J C (Machinable Depth) H Locking Ring F D B Part Number A B C D E F G H J K Weight (g) M4x0.7 M10x (prepared hole ø.5) M5x0. M12x (prepared hole ø 10.2) Form holding clamps Feature: Body Jaw Just changing jaws allows holding different parts. How To Remove Jaw When it is hard to remove the jaw by hand, screw a bolt into the jaw-removing tapped hole to push it against the body, for easier removal.. 6

CP122 Mounting-on-lathe adapters Body Steel (SCM415) Black oxide finish Carburized-hardened Part Number A B C D E F G H J Weight ±0,01 ±0,01 H7 (g) 51992216 0 63 3 30 2 13 42 M6x1 910 12 deep

7 CP122 Mounting-on-lathe adapters Body Steel (SCM415) Black oxide finish Carburized-hardened Part Number A B C D E F G H J Weight ±0,01 ±0,01 H7 (g) M6x deep Mx deep Form holding clamps How To Use: Chuck Using these adapters allow mounting a Form Holding Clamp on the lathe. Mounting-On-Lathe Adapter Form Holding Clamp Note : A diamond pin included with a FormHolding Clamp is not required in this combination use.. 7

8 CP123 Wedge Style/Round Body Steel(S45C) Black oxide finished Wedge Steel(S45C) Black oxide finished Quenched & tempered Part Number D1 d H H2 D H1 H3 D2 H4 d1 Dp d2 P (g7) Part Number M w H5 M1 D4 T Clamping Force Allowable Screw Torque Weight (N) (N-m) (kg) M 6x1-25L 5 1 M3x , M 10x1.5-35L 27 M3x , Technical Information: Locating repeatability: ±0.0 Furnished Parts: 1 of locking button Spring pin (ø 5x10L for ) (ø 6x14L for ) Notes: Do not tighten the clamping screw without the workpiece set to prevent damage and deformation. Do not machine the jaws beyond the machinable depth..

9 CP123 Wedge Style/Round Features: - When the clamp screw is tightened, both jaws tilt toward the center to clamp the circumference of the workpiece. - The clamping stroke is 0.5mm. - Cutting the machinable jaw to the contours of parts allows holding parts of different shapes. - Simple and compact design permits multiple-parts holding arrangement. Clamping Screw How To Use Mounting-Hole Dimensions 4-M2 45 Dp d3 d4 Lf1 Lf Part Number d3 Lf d4 Lf1 P1 M2 Dp P M4 0.7 M How To Machine Jaws Setting the locking button Insert the locking button into the jaw, and then tighten the clamp screw to fasten the locking button. (Using a cap screw facilitates setting) Cap Screw Locking Button Locking Button Clamping Screw Note:The locking button must be inserted onto the bottom. Machining the jaw Cut the jaw to the contours of the part. Loading the part Loosen the clamping screw to remove the locking button. Load the part and tighten the clamping screw for clamping. Part Clamping Screw Note:Do not cut beyond the machinable depth.. 9

CP124 Wedge Style/Square 51992221 / 51992223 Body Aluminum(A6N01) Anodized Natural color Wedge Steel(SCM440) Black oxide finished Quenched & tempered 51992220 / 51992222 L P 2-d2 (Locating Holes) L P

D M1 T W H3 51992220 / 51992222 51992221 / 51992223 6 W H3 Locking Button (Included) Part Number W1 d L H H2 W H3 H1 D2 d1 P P1 M (H7) 51992220 32 7.4 40 42 10 50 5 32 5 4.

10 CP124 Wedge Style/Square / Body Aluminum(A6N01) Anodized Natural color Wedge Steel(SCM440) Black oxide finished Quenched & tempered / L P 2-d2 (Locating Holes) L P 2-d2 (Locating Holes) 4-d1 W1 d 3 H1 H2 (Machinable Depth) H Across Flats W3 P1 H4 4-d1 M Hex Socket-Head Cap Screw W1 d 3 H1 H2 (Machinable Depth) H Across Flats W3 P1 M Hex Socket-Head Cap Screw H4 D M1 T W H / / W H3 Locking Button (Included) Part Number W1 d L H H2 W H3 H1 D2 d1 P P1 M (H7) M 6x1-25L M x l M10x1.5-40L M12x L Part Number W3 H4 M1 D T Clamping Force Allowable Screw Torque Weight (N) (N-m) (kg) M3x , M3x , M3x , M3x , Technical Information: Locating repeatability: ±0.0 Furnished Parts: 1 of locking button for / of locking button for / of parallel pin (m6 tollerance) (ø 5x10L for / ) (ø 6x15L for / ) Notes: Do not tighten the clamping screw without the workpiece set to prevent damage and deformation. Do not machine the jaws beyond the machinable depth.. 10

11 CP124 Wedge Style/Square Features: When the clamp screw is tightened, both jaws tilt toward the center to clamp the circumference of the workpiece The clamping stroke is 0.5mm. Cutting the machinable jaw to the contours of parts allows holding parts of different shapes. Simple and compact design permits multiple-parts holding arrangement. Clamp Screw Mounting-Hole Preparation P2 ±0.02(only for d3) Lf 4-M2 Part Number d3 Lf M2 P2 P3 P3 2-d3 (Locating Hole) Use the included parallel pin for locating M M M M How To Machine Jaws Setting the locking button Insert the locking button into the jaw, and then tighten the clamp screw to fasten the locking button. (Using a cap screw facilitates setting) (Cap Screw) Locking Button Clamping Screw Locking Button Note:The locking button must be inserted onto the bottom. Machining the jaw Cut the jaw to the contours of the part. Loading the part Looen the clamping screw to remove the locking button. Load the part and tighten the clamping screw for clamping. Part Note:Do not cut beyond the machinable depth. Application Examples Single-station mode on the short-type clamp Dual-station mode on the long-type clamp Single-station mode on the long-type clamp. 11

CP125 Body S45C Steel Electroless nickel plated Pull Cylinder SCM415 Steel Carburized-hardened Black oxide finish Cam Cylinder SCM435 Steel Quenched & tempered Black oxide finish Note: Jaws must be

12 CP125 Body S45C Steel Electroless nickel plated Pull Cylinder SCM415 Steel Carburized-hardened Black oxide finish Cam Cylinder SCM435 Steel Quenched & tempered Black oxide finish Note: Jaws must be ordered separately 45 Dp M1 M-For Socket-Head Cap Screws P D P 2-Round Locating Pins (for jaw locating) Key Point Can hold on external/internal form A H H2 H3 Across Flats W A H1 Cam Cylinder D1 2-Holes for diamond pin Part Number D H D1 H1 M H2 Dp P W H3 M1 (± 0.01) (g6) (± 0.02) M M x M M10x M M10x M M12x1.75 Part Number Allowable Screw Torque Weight (N-m) (kg) For external Form Holding Part Number Clamping Clamping Force (kn) Stroke Proper Jaws For internal Form Holding Part Number Clamping Clamping Force (kn) Stroke , , , ,1 Technical Information: ø ø ø ø 0.3 Notes: ø ø ø ø 0.3 Part locating repeatability: ±0.03 Jaw locating repeatability: ±0.02 Furnished Parts: : 1 pc. of Diamond Locating Pin : 1 pc. of Diamond Locating Pin : 1 pc. of Diamond Locating Pin : 1 pc. of Diamond Locating Pin Do not actuate clamping without a workpiece to avoid damage and deformation. Tightening with torque greater than the allowable screw torque will lower the durability of the jaw. Related Products: /...29/...30/...31: Jaws for External Form Holding /...33/...34/...35: Jaws for Internal Form Holding. 12

13 CP125 Features: Two optional jaws allow clamping a workpiece both on its external form and internal form. JAW FOR EXTERNAL FORM HOLDING (CP126) TAPERED SCREW FOR INTERNAL FORM HOLDING (CP 127-B) JAW FOR INTERNAL FORM HOLDING (CP 127) FORM HOLDING CLAMP (CP 125) How to use: Mounting-Hole Dimensions 4-M2 45 Dp1 d1 d2 Part Number d1 H Lf d2 G Lf P1 ± M2 M 6 1 M 1.25 M M Dp Lf1 Lf P1 Installation Instructions Hex-Socket Head Cap Screw Insert an included diamond pin into the body for locating and secure the body to the fixture plate with 4 socket-head cap screws. Note: Use either of the holes for diamond locating pin for your application. FORM HOLDING CLAMP Diamond Locating Pin (included) Dimensions of Diamond Locating Pin Part Number Diameter ø 6h6 ø h6 ø 10h6 ø 12h6. 13

14 CP126 JAWS for external Form Holding Blue Jaw Aluminum (A7075) Locking Ring Steel (S45C) Black oxide finish M1 D1 D d H2 H (Machinable Depth) H1 T Locking Ring M-For Hex Socket Button Head Screw 2-Locating Holes Part Number D d H1 H2 M H M1 D1 T Weight (kg) M x20l Across Flats5 29 M5x M10x20L Across Flats6 40 M6x M10x25L Across Flats6 46 M6x M12x25L Across Flats 52 Mx Proper Clamps Furnished Parts: Features 1 pc. of O-ring 1 pc. of Locking Ring 1 pc. of Hex Socket Button Head Screw The diaphram clamping mechanism allows securely clamping a part with jaw sections. 0.15mm clamping stroke of each jaw section is perfect for clamping of lost-wax parts, die-cast parts, extruded parts, solid-drawn parts, prefinished parts, etc. Unclamped Clamped When the cam cylinder is tightened, the central bottom part of the jaw is pulled down. Cam Cylinder At the same time the jaw sections tilt toward the center to clamp the external form of a part.. 14

15 CP126 JAWS for external Form Holding How To Use Jaw Mounting Insert an O-ring to the groove on top surface of the Form Holding Clamp. Set a Jaw putting its locating holes onto the round locating pins and fix it with a hex socket button head screw. Note: At jaw installation, ensure the cam cylinder is fully loosened by turning counterclockwise until it stops. Hex Socket Button Head Screw (included) CP126 JAW O-ring (included) Jaw Machining Set the locking ring in the jaw. (Using a screw facilitates setting.) (Screw) Locking Ring (included) Hex Socket Button Head Screw Note: Locate the locking ring above the button head screw's socket. Round Locating Pins Cam Cylinder Tighten the cam cylinder to clamp the locking ring. (Recommended Tightening Torque: 15N-m) After clamping the screw should be removed from the locking ring. Machine the jaw to the contours of a part. Note: Do not machine the jaw deeper than allowed. Machinable Depth Workpiece Setting After machining loosen the cam cylinder to take out the locking ring. Mount a workpiece and tighten the cam cylinder for clamping. Locking Ring Workpiece Clamping Force(kN) Performance Curve Tightening Force(N-m) Notes Do not actuate clamping without a workpiece to avoid damage and deformation.tightening with torque greater than the allowable screw torque will lower the durability of the jaw.. 15

CP127 JAWS for internal Form Holding H D H2 H1 (Machinable Depth) Jaw Aluminum (A7075) 2-Locating Holes Silver Part Number D H1 H2 H Weight (kg) 51992232 65 25 10 2.5 0.2 51992233 90 30 15 34.5 0.4 51992234 120 35 20 40.

16 CP127 JAWS for internal Form Holding H D H2 H1 (Machinable Depth) Jaw Aluminum (A7075) 2-Locating Holes Silver Part Number D H1 H2 H Weight (kg) Proper Clamps Proper Screws Furnished Parts: 1 pc. of O-ring CP127-B TAPERED SCREWS for internal Form Holding L L1 W D D1 Body M SCM435 Steel Quenced and tempered Electroless nickel plated Part Number D L M L1 D1 W Weight (g) M x M10x M10x M12x Proper Jaws Features The tapered screw expands the jaws towards eight directions to hold different irregularly-shaped parts securely. 0.15mm clamping stroke of each jaw section is perfect for clamping of lost-wax parts, die-cast parts, extruded parts, solid-drawn parts, prefinished parts, etc. Clamped Unclamped When the cam cylinder is tightened, the tapered screw is pulled down. At the same time the jaw sections expand to clamp the internal form of a part. Cam Cylinder. 16

17 CP127 JAWS for internal Form Holding How To Use Jaw Mounting Insert an O-ring to the groove on top surface of the Form Holding Clamp. Set a Jaw putting its locating holes onto the round locating pins and fix it with a tapered screw. Note: At jaw installation, ensure the cam cylinder is fully loosened by turning counterclockwise until it stops. CP127-B SCREW CP127 JAW O-ring (included) Round Locating Pins Cam Cylinder Jaw Machining Loosen the cam cylinder fully and measure the dimension of the jaw for machining. Then tighten the cam cylinder until each jaw section expands 0.15mm. Machine the jaw to the contours of a part. Note: Do not machine the jaw deeper than allowed. Machinable Depth Workpiece Setting After machining loosen the cam cylinder to set a part and tighten the cam cylinder again for clamping. Workpiece Clamping Force (kn) Performance Curve Tightening Force (N-m) Notes Do not actuate clamping without a workpiece to avoid damage and deformation. Tightening with torque greater than the allowable screw torque will lower the durability of the jaw.. 17

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VISES VISES JAWS CENTERING CLAMP BASE PLATE COMPACT PNEUMATIC VISE PAIR OF CLAMPS PAIR OF POSITIONING KEYS PAIR OF POSITIONING KEYS VISES

VISES VISES JAWS CENTERING CLAMP BASE PLATE COMPACT PNEUMATIC VISE PAIR OF CLAMPS PAIR OF POSITIONING KEYS PAIR OF POSITIONING KEYS VISES CENTERING CLAMP JAWS BASE PLATE Part No. CP170 Part No. CP175 Part No. CP179 COMPACT PNEUMATIC VISE Part No. AMLFV-S PAIR OF CLAMPS Part No. MVAC-CS PAIR OF POSITIONING KEYS Part No. MVAC-SK PAIR OF POSITIONING