PPC Series Precision Power Chucks
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1 Precision Workholding Technology PPC Series Precision Power Chucks
2 The World s Most Accurate Power Chuck Improve productivity and lower costs by enhancing workpiece quality through accurate and repeatable workholding. Manufacturers that are able to maintain close concentricity across a workpiece's operation sequence benefit from lower scrap rates, reduced cycle times, and increased production capacity. By holding close tolerances and minimizing the amount of material left for finishing operations, you not only reduce your cost per part, but you end up with more parts produced at the end of each shift. The accuracy of MicroCentric PPC Series Chucks also provides the capability to improve parallelism, roundness, and squareness, as well as holding closer size tolerances. Radial Runout Lateral Runout Accuracy to " TIR Standard repeating accuracy of PPC chucks is.0001" (0.0025mm) TIR maximum radial and lateral runout. PPC Series Chucks feature a dual actuator design for superior rigidity and unmatched accuracy in a draw tube actuated design. PPC chucks are the ideal choice for precision finishing operations such as hard turning, sub spindles, and grinding. 1
3 QC Precision Change Jaw Locating System Patented precision change jaw locating system reduces setup time by maintaining.0002 (0.005mm) runout after changing top jaws. MicroCentric s QC system saves valuable set up time up by eliminating the remachining of top jaws or indicating in the chuck in order to maintain close workpiece concentricity. PPC chucks are qualified so jaws can be changed between chucks and maintain.0008 (0.02mm) TIR runout. QC System Accuracies.0002" (0.005mm ) TIR max runout when top jaws finished and replaced on same chuck.0008" (.02mm) TIR max runout when top jaws finished on another QC chuck (same model) Tapered QC Locating Buttons QC System Design QC top jaws are located by two tapered buttons mounted in the master jaw. QC top jaws feature precision finished taper seats that are located by the tapered buttons. QC top jaws seat on the OD of the tapered buttons and the face of the master jaw, assuring high accuracy and rigidity
4 PPC110D Models Features 4.33 (110mm) chuck diameter 3 jaw and 2 jaw models QC precision change jaw system and dowel pin located models Standard and long stroke models (27mm) through hole Precision fit master jaws to minimize jaw lift Hardened chuck body, actuators, and master jaws, for long term accuracy and performance Repeating Accuracy.0001 (0.0025mm) TIR PPC110D Specifications Chuck Model PPC110D-3/QC PPC110D-2/QC PPC110D-3/DP PPC110D-2/DP PPC110DL-3/QC PPC110DL-3/DP Accuracy mm mm mm mm mm mm Number of Jaws Through Hole mm 27mm 27mm 27mm 27mm 27mm Jaw Stroke mm 3.0mm 3.0mm 3.0mm 4.6mm 4.6mm Actuator Stroke mm 8.6mm 8.6mm 8.6mm 8.6mm 8.6mm Max Draw Bar Force 2,090 lbs 1,390 lbs 2,090 lbs 1,390 lbs 2,090 lbs 2,090 lbs 9.3 kn 6.2 kn 9.3 kn 6.2 kn 9.3 kn 9.3 kn Min Draw Bar Force 250 lbs 250 lbs 250 lbs 250 lbs 250 lbs 250 lbs 1.1 kn 1.1 kn 1.1 kn 1.1 kn 1.1 kn 1.1 kn Max Clamping Force 3 4,600 lbs 3,065 lbs 4,600 lbs 3,065 lbs 3,760 lbs 3,760 lbs 20.5 kn 13.6 kn 20.5 kn 13.6 kn 16.7kN 16.7 kn Max Speed 4 6,000 rpm 6,000 rpm 6,000 rpm 6,000 rpm 5,000 rpm 5,000 rpm Chuck Weight lbs 7.0 lbs 7.0 lbs 7.0 lbs 7.0 lbs 7.0 lbs 3.2 kg 3.2 kg 3.2 kg 3.2 kg 3.2 kg 3.2 kg Moment of Inertia 5.13 lb-ft 2.13 lb-ft 2.13 lb-ft 2.13 lb-ft 2.13 lb-ft 2.13 lb-ft kg-m kg-m kg-m kg-m kg-m kg-m2 Accuracy is the total indicator reading (radial and lateral runout) of a master gage measured 1.00 (25.4mm) from the top face of the standard top jaw at 1/2 max draw tube force. Total jaw stroke. Total clamping force. Maximum speed with standard top jaw at max draw tube force. Without top jaws and spindle mounting plate. Standard Accessories Blank draw tube adapter Blank top jaws, chuck lubricant, and grease guns are sold separately. See pages 13 and 14 for available accessories. Threaded Draw Tube Adapters & Spindle Mounting Plates Threaded draw tube adapters are furnished on request A2-4, A2-5, and various flat, threaded, and tapered nose spindle mounting plates are available on request. 3
5 PPC110D/QC Dimensions.230 [5.84] MID-STROKE.400 [10.16] OPEN [54.99] [16.51] M5 x 30 SHCS 6 PLACES A.625 [15.88] n4.330 [109.98] n3.499 [88.87] n1.063 [27] [27.43] CLOSED [28.19] MID-STROKE [28.96] OPEN [54.61] A PPC110D/DP Dimensions [54.99].230 [5.84] MID-STROKE.400 [10.16] OPEN n4.330 [109.98] n3.499 [88.87] [15.7].13 [3.2] n1.063 [27] [25.4].500 [12.7].920 [23.37] CLOSED.950 [24.13] MID-STROKE.980 [24.89] OPEN Ø.125 [Ø3.18] DOWEL 9 PLACES M5 x 16 SHCS 6 PLACES A.625 [15.88].250 [6.35].500 [12.7] [54.61] A
6 PPC165D Models Features 6.45 (165mm) chuck diameter 3 jaw and 2 jaw models QC precision change jaw system Standard and long stroke models (35mm) through hole Precision fit master jaws to minimize jaw lift Hardened chuck body, actuators, and master jaws, for long term accuracy and performance Repeating Accuracy.0001 (0.0025mm) TIR PPC165D Specifications Chuck Model PPC165D-3/QC PPC165D-2/QC PPC165DL-3/QC PPC165DL-2/QC Accuracy mm mm mm mm Number of Jaws Through Hole mm 35mm 35mm 35mm Jaw Stroke mm 3.0mm 6.9mm 6.9mm Actuator Stroke mm 13.0mm 13.0mm 13.0mm Max Draw Bar Force 3,640 lbs 2,425 lbs 3,640 lbs 2,425 lbs 16.2 kn 10.8 kn 16.2 kn 10.8 kn Min Draw Bar Force 350 lbs 350 lbs 350 lbs 350 lbs 1.5 kn 1.5 kn 1.5 kn 1.5 kn Max Clamping Force 3 8,370 lbs 5,330 lbs 6,840 lbs 4,515 lbs 37.2 kn 23.7 kn 30.4 kn 20.1 kn Max Speed 4 5,000 rpm 5,000 rpm 4,000 rpm 4,000 rpm Chuck Weight lbs 25.2 lbs 25.2 lbs 25.2 lbs 11.4 kg 11.4 kg 11.4 kg 11.4 kg Moment of Inertia 5.99 lb-ft 2.99 lb-ft 2.99 lb-ft 2.99 lb-ft kg-m kg-m kg-m kg-m 2 Accuracy is the total indicator reading (radial and lateral runout) of a master gage measured 1.00 (25.4mm) from the top face of the standard top jaw at 1/2 max draw tube force. Total jaw stroke. Total clamping force. Maximum speed with standard top jaw at max draw tube force. Without top jaws and spindle mounting plate. Standard Accessories Blank draw tube adapter Blank top jaws, chuck lubricant, and grease guns are sold separately. See pages 13 and 14 for available accessories. Threaded Draw Tube Adapters & Spindle Mounting Plates Threaded draw tube adapters are furnished on request A2-5, 140mm flat nose as well as other spindle mounting plates are available on request. 5
7 PPC165D/QC Dimensions.316 [8.01] MID-STROKE.571 [14.50] OPEN [84.10] [25.40] M10 x 40 SHCS 6 PLACES A.875 [22.23] PPC165D/QC/A5 Dimensions PPC165D/QC/140 Dimensions [26.97] [84.1] [26.97] [84.1].316 [8.01] MID-STROKE.571 [14.50] OPEN.316 [8.01] MID-STROKE.571 [14.50] OPEN Ø6.450 [163.83] Ø5.24 [133.1] A2-5 SPINDLE NOSE n2.50 [63.5] M58x1.5 MAX THD n1.375 [34.93] Ø6.450 [163.83] n [ ] n2.50 [63.5] M58x1.5-6H MAX THREAD n1.375 [34.93] n6.450 [163.83] n4.875 [123.83] n1.375 [34.93] [41.28] CLOSED [42.42] MID-STROKE [43.56] OPEN [83.72] A [83.72] 1.26 [31.9] [83.72] 1.62 [41.1].15 [3.8] MIN 1.62 [41.1].15 [3.8] MIN
8 PPC210D Models Features 8.25 (210mm) chuck diameter 3 jaw and 2 jaw models QC precision change jaw system Standard and long stroke models (52mm) through hole Precision fit master jaws to minimize jaw lift Hardened chuck body, actuators, and master jaws, for long term accuracy and performance Repeating Accuracy.0001 (0.0025mm) TIR PPC210D Specifications Chuck Model PPC210D-3/QC PPC210D-2/QC PPC210DL-3/QC PPC210DL-2/QC Accuracy mm mm mm mm Number of Jaws Through Hole mm 52mm 52mm 52mm Jaw Stroke mm 5.6mm 8.6mm 8.6mm Actuator Stroke mm 16.0mm 16.0mm 16.0mm Max Draw Bar Force 5,840 lbs 3,890 lbs 5,840 lbs 3,890 lbs 26.0 kn 17.3 kn 26.0 kn 17.3 kn Min Draw Bar Force 500 lbs 500 lbs 500 lbs 500 lbs 2.2 kn 2.2 kn 2.2 kn 2.2 kn Max Clamping Force 3 13,430 lbs 8,950 lbs 10,510 lbs 7,000 lbs 59.7 kn 39.8 kn 46.8 kn 31.1 kn Max Speed 4 4,500 rpm 4,500 rpm 3,500 rpm 3,5000 rpm Chuck Weight lbs 44.3 lbs 44.3 lbs 44.3 lbs 20.1 kg 20.1 kg 20.1 kg 20.1 kg Moment of Inertia lb-ft lb-ft lb-ft lb-ft kg-m kg-m kg-m kg-m 2 Accuracy is the total indicator reading (radial and lateral runout) of a master gage measured 1.00 (25.4mm) from the top face of the standard top jaw at 1/2 max draw tube force. Total jaw stroke. Total clamping force. Maximum speed with standard top jaw at max draw tube force. Without top jaws and spindle mounting plate. Standard Accessories Blank draw tube adapter Blank top jaws, chuck lubricant, and grease guns are sold separately. See pages 13 and 14 for available accessories. Threaded Draw Tube Adapters & Spindle Mounting Plates Threaded draw tube adapters are furnished on request A2-6, A2-5 as well as other spindle mounting plates are available on request. 7
9 PPC210D/QC Dimensions [89.28].372 [9.45] MID-STROKE.684 [17.37] OPEN [38.10] M10 x 40 SHCS 6 PLACES.875 [22.22] PPC210D/QC/A6 Dimensions PPC210D/QC/A5 Dimensions [41.15] [89.28] [41.15] [89.28].372 [9.45] MID-STROKE.684 [17.37] OPEN.372 [9.45] MID-STROKE.684 [17.37] OPEN n8.268 [210.01] n6.50 [165.1] A2-6 SPINDLE NOSE n3.08 [78.2] M68x2 MAX THD n2.047 [51.99] n8.268 [210.01] n5.24 [133.1] A2-5 SPINDLE NOSE n2.50 [63.5] n2.047 [51.99] n8.268 [210.01] n6.425 [163.20] n2.047 [51.99] [50.80] CLOSED [52.20] MID-STROKE [53.59] OPEN [88.90] [88.9] [88.9] 1.62 [41.2].31 [7.9] MIN 1.62 [41.2].56 [14.3] MIN
10 PPC250D Models Features (250mm) chuck diameter 3 jaw and 2 jaw models QC precision change jaw system Standard and long stroke models 2.60 (66mm) through hole Precision fit master jaws to minimize jaw lift Hardened chuck body, actuators, and master jaws, for long term accuracy and performance Repeating Accuracy.0002 (0.005mm) TIR PPC250D Specifications Chuck Model PPC250D-3/QC PPC250D-2/QC PPC250DL-3/QC PPC250DL-2/QC Accuracy mm 0.005mm 0.005mm 0.005mm Number of Jaws Through Hole mm 66mm 66mm 66mm Jaw Stroke mm 6.3mm 9.6mm 9.6mm Actuator Stroke mm 18.0mm 18.0mm 18.0mm Max Draw Bar Force 7,100 lbs 4,730 lbs 7,100 lbs 4,730 lbs 31.6 kn 21.0 kn 31.6 kn 21.0 kn Min Draw Bar Force 600 lbs 600 lbs 600 lbs 600 lbs 2.7 kn 2.7 kn 2.7 kn 2.7 kn Max Clamping Force 3 16,330 lbs 10,875 lbs 12,780 lbs 8,515 lbs 72.6 kn 48.4 kn 56.8 kn 37.9 kn Max Speed 4 3,500 rpm 3,500 rpm 2,500 rpm 2,500 rpm Chuck Weight lbs 74.2 lbs 74.2 lbs 74.2 lbs 33.7 kg 33.7 kg 33.7 kg 33.7 kg Moment of Inertia lb-ft lb-ft lb-ft lb-ft kg-m kg-m kg-m kg-m 2 Accuracy is the total indicator reading (radial and lateral runout) of a master gage measured 1.00 (25.4mm) from the top face of the standard top jaw at 1/2 max draw tube force. Total jaw stroke. Total clamping force. Maximum speed with standard top jaw at max draw tube force. Without top jaws and spindle mounting plate. Standard Accessories Blank draw tube adapter Blank top jaws, chuck lubricant, and grease guns are sold separately. See pages 13 and 14 for available accessories. Threaded Draw Tube Adapters & Spindle Mounting Plates Threaded draw tube adapters are furnished on request A2-6, A2-8 as well as other spindle mounting plates are available on request. 9
11 PPC250D/QC Dimensions 415 [10.53] MID-STROKE.769 [19.53] OPEN [105.16] [47.62] M10 x 40 SHCS 6 PLACES [31.75] PPC250D/QC/A8 Dimensions PPC250D/QC/A6 Dimensions.415 [10.53] MID-STROKE.769 [19.53] OPEN [105.16].415 [10.53] MID-STROKE.769 [19.53] OPEN [105.16] [43.18] [43.18] n9.950 [252.73] n8.27 [210.1] A2-8 SPINDLE NOSE n4.48 [113.8] M100x2 MAX THD n2.598 [65.99] n9.950 [252.73] n6.50 [165.1] A2-6 SPINDLE NOSE n3.08 [78.2] n2.598 [65.99] n9.950 [252.73] n8.000 [203.20] n2.598 [65.99] [63.50] CLOSED [65.10] MID-STROKE [66.68] OPEN [104.78] [104.78].31 [7.9] MIN 2.00 [50.9] [104.78].56 [14.3] MIN 2.00 [50.9]
12 PPC300D106 Models Features (300mm) chuck diameter 3 jaw and 2 jaw models QC precision change jaw system Standard and long stroke models 4.17 (106mm) through hole Precision fit master jaws to minimize jaw lift Hardened chuck body, actuators, and master jaws, for long term accuracy and performance Repeating Accuracy.0002 (0.005mm) TIR PPC300D106 Specifications Chuck Model PPC300D106-3/QC PPC300D106-2/QC PPC300DL106-3/QC PPC300DL106-2/QC Accuracy mm 0.005mm 0.005mm 0.005mm Number of Jaws Through Hole mm 106mm 106mm 10mm Jaw Stroke mm 6.3mm 9.6mm 9.6mm Actuator Stroke mm 18.0mm 18.0mm 18.0mm Max Draw Bar Force 8,270 lbs 5,510 lbs 8,270 lbs 5,510 lbs 36.8 kn 24.5 kn 36.8 kn 24.5 kn Min Draw Bar Force 750 lbs 750 lbs 750 lbs 750 lbs 3.3 kn 3.3 kn 3.3 kn 3.3 kn Max Clamping Force 3 21,580 lbs 14,240 lbs 16,830 lbs 11,110 lbs 95.9 kn 63.6 kn 74.9 kn 49.4 kn Max Speed 4 2,800 rpm 2,800 rpm 2,000 rpm 2,000 rpm Chuck Weight lbs lbs lbs lbs 45.7 kg 45.7 kg 45.7 kg 45.7 kg Moment of Inertia lb-ft lb-ft lb-ft lb-ft kg-m kg-m kg-m kg-m 2 Accuracy is the total indicator reading (radial and lateral runout) of a master gage measured 1.00 (25.4mm) from the top face of the standard top jaw at 1/2 max draw tube force. Total jaw stroke. Total clamping force. Maximum speed with standard top jaw at max draw tube force. Without top jaws and spindle mounting plate. Standard Accessories Blank draw tube adapter Blank top jaws, chuck lubricant, and grease guns are sold separately. See pages 13 and 14 for available accessories. Threaded Draw Tube Adapters & Spindle Mounting Plates Threaded draw tube adapters are furnished on request A2-8, A2-11 as well as other spindle mounting plates are available on request. 11
13 PPC300D106 Dimensions [105.16].417 [10.60] MID-STROKE.769 [19.53] OPEN [57.15] M12 x 45 SHCS 6 PLACES [38.10] PPC300D106/A8 Dimensions PPC300D106/A11 Dimensions.417 [10.6] MID-STROKE.769 [19.53] OPEN [105.16].417 [10.6] MID-STROKE.769 [19.53] OPEN [105.16] [44.45] [44.45] Ø [303.53] Ø8.27 [210.1] A2-8 SPINDLE NOSE n4.48 [113.8] n4.174 [106.02] Ø [303.53] A2-11 SPINDLE NOSE n5.98 [151.9] n4.174 [106.02] n [303.53] n [254.00] n4.174 [106.02] [78.74] CLOSED [80.34] MID-STROKE [81.92] OPEN [104.78] [104.78].62 [15.8] MIN 2.00 [50.9] [104.78].38 [9.7] MIN 2.00 [50.9]
14 Blank QC Top Jaws C A B Chuck Jaw Model Matl. A B C Weight* PPC110 QP4-150S A-2.75" 2.12" 1.50".59 lb A-2 19mm 54mm 38mm.27 kg QP4-200S A-2.75" 2.12" 2.00".78 lb A-2 19mm 54mm 50mm.35 kg PPC165 QP6-200S A " 3.22" 2.00" 1.8 lb A-2 32mm 82mm 50mm.82 kg QP6-300S A " 3.22" 3.00" 2.7 lb A-2 32mm 82mm 76mm 1.2kg PPC210 QP8-200S A " 2.00" 2.9 lb A mm 50mm 1.3 kg QP8-300S A " 3.00" 4.4 lb A mm 76mm 2.0 kg PPC250 QP10-200S A " 2.00" 3.7 lb A-2 38mm 124mm 50mm 1.7 kg QP10-300S A " 4.88" 3.00" 5.5 lb A-2 38mm 124mm 76mm 2.5 kg PPC300 QP12-200S A " 5.88" 2.00" 6.0 lb A-2 38mm 149mm 50mm 2.7 kg QP12-300S A " 5.88" 3.00" 9.0 lb A-2 38mm 149mm 76mm 4.1 kg *Weights are per piece Blank QC Top Jaws are made from A-2 tool steel. The tapered locating holes are precision jig bored for accurate location. QC jaws can be heat treated with minimal distortion to a hardness up to Rc 62. Special QC Top Jaws including blank pie-shaped jaws are quoted upon request. QC Jaw Turning Fixtures Chuck PPC110D-3/QC PPC110D-2/QC PPC110D-3/DP PPC110D-2/DP PPC165D-3/QC PPC165D-2/QC PPC210D-3/QC PPC210D-2/QC PPC250D-3/QC PPC250D-2/QC PPC300D106-3/QC PPC300D106-2/QC Turning Fixture Model QC/JTF-P110D-3 QC/JTF-P110D-2 DP/JTF-P110D-3 DP/JTF-P110D-2 QC/JTF-P110D-3 QC/JTF-P165D-2 QC/JTF-P210D-3 QC/JTF-P210D-2 QC/JTF-P250D-3 QC/JTF-P250D-2 QC/JTF-P300D-3 QC/JTF-P300D-2 QC jaw turning fixtures simulate the locating pattern of a QC chuck. They are used to rough machine Blank QC Top Jaws off-line to maximize a machine's production capacity. The clamping position of the jaw turning fixture is set in the middle of the chuck's stroke. Other positions are available upon request. 13
15 Chuck Lubricant Model Quantity Manufacturer ALTEMP Q NB 50/ gram tube Kluber ALTEMP Q NB 50/ gram cartridge Kluber ALTEMP Q NB 50/ gram cartridge Kluber Kluber ALTEMP Q NB 50 is the recommended lubricant for PPC chucks. ALTEMP Q NB 50 is a white lubricating paste containing a mineral base oil, a barium complex soap and inorganic solid lubricants. This lubricant has been found to improve the sliding characteristics of moving chuck components and enabling constant clamping force. It prevents stick-slip and protects against fretting and tribo-corrosion in frictional or positive connections. ALTEMP Q NB 50 is resistant to oils and water soluble cutting fluids. Grease Guns Model Capacity Chuck Model H-1 6 oz (177 ml) PPC110 P-1 14 oz (414 ml) PPC165 and larger The H-1 is a pump style oil gun with an internal reservoir and includes a tip suited to the grease fittings on PPC110 models. The P-1 is a lever operated cartridge style grease gun with a tip suited to the fittings on PPC165 and larger chuck models. Loading Rings Chuck Size Model Application PPC110 CR-P4 OD Clamping LR-P4 ID Clamping PPC165 CR-P6 OD Clamping LR-P6 ID Clamping PPC210 CR-P8 OD Clamping LR-P8 ID Clamping PPC250 CR-P10 OD Clamping LR-P10 ID Clamping PPC300 CR-P12 OD Clamping LR-P12 ID Clamping Loading rings are used to set the chuck in a clamping position for machining top jaws. CR loading rings are a cam design which provide easy adjustment of the loading position for OD clamping. LR loading rings are used for ID clamping jaws
16 MicroCentric Corporation 25 So. Terminal Drive, Plainview, NY USA Tel: Fax: MicroCentric GmbH Postfach 1337 Berblinger Str Ditzingen Germany Tel: 07156/ Fax: 07156/ PPC
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