TECHNICAL INFORMATION Models No.

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1 TECHNICAL INFORMATION Models. Description 6207D, 6217D, 6237D,, 9.6V, 12V, 14.4V Cordless Driver Drills 10mm (3/8") 12V, 14.4V, 18V Cordless Driver Drills 13mm (1/2") CONCEPT AND MAIN APPLICATIONS These six tools have been developed as upgraded successors to the existing Makita tools of Model 6203D series, and features increased power and enhanced mechanical parts. One of the remarkable features is the repalceable armature for reduced repair cost. Listed below are variations of these new models. W L PRODUCT P 1 / 13 H 10mm (3/8") 13mm (1/2") Model. Battery Battery Type Charger 6207DWDE 9134 (9.6V, ) / 2pcs Ni-MH DC DWDE 1234 (12V, ) / 2pcs Ni-MH DC DWDE 1434 (14.4V, ) / 2pcs Ni-MH DC1413 WAE 1222 (12V, 2.0Ah) / 2pcs Ni-Cd DC1413 WDE 1234 (12V, ) / 2pcs Ni-MH DC1413 WFE 1235 (12V, 3.0Ah) / 2pcs Ni-MH DC1413 WAE 1422 (14.4V, 2.0Ah) / 2pcs Ni-Cd DC1413 WDE 1434 (14.4V, ) / 2pcs Ni-MH DC1413 WFE 1435 (14.4V, 3.0Ah) / 2pcs Ni-MH DC1413 WAE 1822 (18V, 2.0Ah) / 2pcs Ni-Cd DC1803 WDE 1834 (18V, ) / 2pcs Ni-MH DC1803 WFE 1835 (18V, 3.0Ah) / 2pcs Ni-MH DC1803 Dimensions: mm ( " ) Model. Length ( L ) Width ( W ) Height ( H ) Length ( L ) Width ( W ) Height ( H ) 10mm (3/8") 6207D 6217D 6237D 233 (9-1/8) 77 (3) (9-9/16) 233 (9-1/8) (3-11/16) (9-9/16) 13mm (1/2") 233 (9-1/8) (3-11/16) 247 (9-3/4) Model. (9-9/16) (3-11/16) (9-9/16) (9-9/16) (3-11/16) 247 (9-3/4) (9-9/16) (3-3/4) 251 (9-7/8) Specification See page 2. Standard equipment * Battery cover... 2 pcs. * + - Bit pc. * Plastic carrying case... 1 pc. < te > The standard equipment for the tool shown may differ from country to country. Optional accessories Model. Battery Charger 6207D 9120, 9122, 9133, 9134, 9135, 9135A DC1413, DC1439, DC1803, DC1822, DC D 1220, 1222, 1233, 1234, 1235, 1235A DC1413, DC1439, DC1803, DC D 1420, 1422, 1433, 1434, 1435 DC1413, DC1439, DC1803, DC , 1222, 1233, 1234, 1235, 1235A 1420, 1422, 1433, 1434, 1435 DC1413, DC1439, DC1803, DC , 1833, 1834, 1835 DC1803, DC1822 DC1413, DC1439, DC1803, DC1822

2 P 2 / 13 Specification Specification Voltage (V) Model. Chuck capacity (mm [inch]) load speed (rpm = min -1) Declutching torque (N.m [kgf.cm / ft.lbs]) Max. fastening torque (N.m [kgf.cm/ in.lbs]) Electric brake Torque settings Variable speed control Mechanical 2-speed Reverse switch High Low Hard joint Soft joint Net weight with battery: Kg [lbs] 50 [500/ 440] 20 [200/ 180] 10 mm 6207D 6217D 6237D [1/32-3/8] Drilling capacity Steel 10 [3/8] (mm [inch]) Wood 25.4 [1] 32 [1-1/4] 0-1, [10-60 / ] 60 [600/ 530] 25 [250/ 220] 16 stages ( + drill mode) 65 [650/ 580] 30 [300/ 270] 1.7 [3.7] 1.9 [4.2] 2.0 [4.4] 60 [600/ 530] 25 [250/ 220] 13 mm [1/16-1/2] 25.4 [1] 32 [1-1/4] 38 [1-1/2] 0-1, [10-60 / ] 65 [650/ 580] 30 [300/ 270] 16 stages ( + drill mode) 80 [800/ 710] 35 [350/ 310] 2.0 [4.4] 2.1 [4.6] 2.4 [5.3] Features and benefits New Gear Assembly Prevents gears from falling out of place. Prevents clutch from actuating accidentally in drilling mode. Change Lever for Drill/ Screwdriver Mode Working mode can be changed simply by one action. High/ Low Speed Change Lever More Powerful Output Realized by stronger motor power plus more efficient power transmission by new gear assembly New Separable Type 31 Motor 1. Uses strong magnet for increased power. 2. Construction without motor case allows; Light motor body. Big diameter fan for increased cooling efficiency Independently replaceable armature Adjusting Ring For 16 stage torque settings Metal Gears for Enhanced Gear Assembly All the gears in gear assembly are made of metal. [Model 6207D] Externally Accessible Brushes Palm Fitting Soft Grip For controlled operation and operator comfort Bit Holder * For storing a driver bit te: The feature with a mark* is as same as tools of Model 6203D series.

3 P 3 / 13 Comparison of products Specification Model. 6217D/ 6237D/ 6207D Makita 6213D/ 6313D 6233D 6333D 6203D 6343D A-9.6 A-12 A Voltage (V) Chuck capacity (mm [inch]) 10 [3/8] 10 [3/8]/ 10 [3/8]/ 10 [3/8] 10 [3/8]/ 10 [3/8]/ 10 [3/8] 10 [3/8] 10 [3/8]/ Hard joint Soft joint Evaluation on old standard Externally accessible brushes 50 [440] 20 [180] [530] 25 [220] ---- load speed ( rpm=min -1 ) Length (mm [inch]) Width (mm [inch]) High Low Dimensions Max. fastening torque (N.m [in.lbs]) Aluminum gear housing 65 [580] 30 [270] [710] 35 [310] 25 [220] 14 [120] [200] 31 [270] 17 [150] 26 [230] 35 [310] 22 [200] 31 [275] 50 [440] 25 [220] 45 [400] (t available) 23 [200] 38 [340] 20 [180] 35 [310] 41 [360] 22 [200] 38 [334] 50 [440] 30 [270] 45 [400] Side grip Soft grip handle Torque settings Height (mm [inch]) 233 [9-1/8] 77 [3] [9-9/16] 233 [9-1/8]/ [9-9/16] [3-11/16] [9-9/16] 16 stages + drill mode 0-1, [9-1/8]/ [9-9/16] [3-11/16] 247 [9-3/4] [9-9/16] [3-3/4] 251 [9-7/8] 0-1, [9-1/8] 77 [3] 241 [9-1/2] 17 stages + drill mode 0-1, [9-1/8]/ [9-9/16] [3-11/16] 241 [9-1/2] 0-1, [9-1/8]/ [9-9/16] [3-11/16] 246 [9-11/16] 16 stages + drill mode 0-1, [10] [3-3/4] 249 [9-3/4] 17 stages + drill mode 0-1, (t available) 252 [9-7/8] 83 [3-1/4] 235 [9-1/4] 23 stages + drill mode 0-1, [9-7/8] 83 [3-1/4] 235 [9-1/4] 252 [9-7/8] 86 [3-3/8] 235 [9-1/4] Net weight (with battery): kg [lbs] 1.7 [3.7] 1.9 [4.2]/ 2.0 [4.4] 2.0 [4.4]/ 2.1 [4.6] 2.4 [5.3] 1.7 [3.7] 1.9 [4.2]/ 2.0 [4.4] 2.0 [4.4]/ 2.1 [4.6] 2.5 [5.5] 1.5 [3.4] 1.9 [4.2] 2.2 [4.9] 2.5 [5.5]

4 Comparison of products Time Required for Driving a Screw/ Drilling a Hole P 4 / 13 The Number of Screws Driven/ Holes Drilled on a Single Full-Charge 9.6V Models (Numbers on the bars below are relative values when the capacities of 6203D are indexed at.) Test 1: Drilled holes in 38mm (1-1/2") thick Spruce; with 7/8" Spade bit ; on High speed drill mode. 6207D 5.9sec 6207D holes 6203D 6203D 50 Fast Test 2: Drove 1/4" x 3" Lag bolts ; into Spruce; on Low speed screwdriver mode. 6207D 7.3sec 6207D screws 6203D 6203D 50 Fast 12V Models (Numbers on the bars below are relative values when the capacities of 6313D are indexed at.) Test 1: Drilled holes in 38mm (1-1/2") thick Spruce; with 7/8"Spade bit ; on High speed drill mode sec holes 6316D 6313D A B-1 C D 6313D A-12 B-1 C-1 1.7Ah Ah Ah Fast Test 2: Drove 1/4" x 3" Lag bolts ; into Spruce; on Low speed screwdriver mode. 6316D 5.9sec 135 screws 6316D 6313D A-12 B-1 C D A Ah 85 B-1 C-1 2.0Ah 1.7Ah 50 Fast

5 P 5 / 13 Time Required for Driving a Screw/ Drilling a Hole Test 3: Drilled holes in 38mm (1-1/2") thick Spruce; with 1" Auger bit The Number of Screws Driven/ Holes Drilled on a Single Full-Charge ; on Low speed drill mode. 5.9sec 6316D 6313D A-12 B-1 C D D A-12 B-1 C-1 1.7Ah Ah 1.7Ah 64 holes 50 Fast 14.4V Models (Numbers on the bars below are relative values when the capacities of 6333D are indexed at.) Test 1: Drilled holes in 38mm (1-1/2") thick Spruce; with 7/8" Spade bit ; on High speed drill mode sec 91 screws 6336D 6336D 6333D 6333D Ah B B-2 2.4Ah C-2 C-2 1.7Ah 75 Competitor D D-1 Competitor D D-1 3.0Ah 50 Fast Test 2: Drove 1/4" x 3" Lag bolts ; into Spruce; on Low speed screwdriver mode. 5.9sec screws 6336D 6336D 6333D 6333D 1.7Ah Ah 115 B-2 B Ah 80 C-2 C-2 Competitor D Competitor D D-1 D-1 3.0Ah Fast

6 P 6 / 13 Time Required for Driving a Screw/ Drilling a Hole Test 3: Drilled holes in 38mm (1-1/2") thick Spruce; with 1" Auger bit The Number of Screws Driven/ Holes Drilled on a Single Full-Charge ; on Low speed drill mode. 5.9sec holes 6336D 6336D D B-2 C-2 Competitor D D D B-2 C-2 Competitor D D-1 1.7Ah 2.4Ah 1.7Ah Fast 3.0Ah V Models (Numbers on the bars below are relative values when the capacities of 6343D are indexed at.) Test 1: Drilled holes in 38mm (1-1/2") thick Spruce; with 7/8" Spade bit ; on High speed drill mode. 2.5sec holes 6343D D 2.4Ah 1.3Ah Fast Test 2: Drove 1/4" x 3" Lag bolts ; into Spruce; on High speed screwdriver mode. 6343D 6343D 50 Test 3: Drove 3/8" x 3-1/2" Lag bolts sec sec Fast Fast 6343D 1.3Ah 45 Few Few screws 2.4Ah ; into Spruce; on Low speed screwdriver mode. 6343D 2.4Ah 1.3Ah screws Test 4: Drilled holes in 38mm (1-1/2") thick Spruce; with 1" Auger bit ; on Low speed drill mode. 6343D sec Fast 6343D 1.3Ah Ah holes

7 Hint on setting torque P 7 / 13 Selecting Optimum Torque The graph below shows the relation between the torque-setting number on adjusting ring and fastening torque (= declutching torque), and the chart below the graph shows what number on the adjusting ring is optimum for the screw to drive. Please refer to them when selecting torque; they will help you choose an optimum torque-setting number to suit the screw to drive. (The graph and the chart are available to all tools of Model 6207D series.) te: Actual fastening torque is not on the theoretical line of the graph. Advantages of 16 Torque Settings Optimum torque can be set for every size of machine screw from M4 to M6. Wood screws can be driven with their heads flush with each other more precisely than ever even though the screws vary in thickness or length, or the wood workpieces vary in hardness. [ft.lbs] (kgf.cm) N.m [5.1] (70) 7 [4.4] (60) 6 [3.6] (50) 5 Fastening torque (Declutching Torque) [3.0] (40) 4 [2.2] (30) 3 [1.5] (20) 2 [0.7] (10) 1 [0] (0) 0 The Torque-setting Number on Adjusting Ring Recommended Size of Screw Wood screw Machine screw M4 M5 Hard wood (pine, etc.) Soft wood (lauan, etc.) ø3.5 x 22 ø4.1 x 38 ø3.5 x 22 ø4.1 x 38 M6 ø5.1 x 50 ø5.1 x 50

8 Repair P 8 / 13 < 1 > Disassembling of drill chuck See Fig. 1. For replacing gear assembly, drill chuck has to be disassembled. Take the following steps. 1. Firmly hold.1r139 "Drill chuck extractor" with vise. And lock spindle with the drill chuck extractor. 2. Open the jaws of drill chuck fully and take off flat head screw M6 x 22 by turning clockwise. 3. Disassemble drill chuck with hex wrench inserted into drill chuck by turning the hex wrench anti-clockwise. If drill chuck is damaged, firmly hold the drill chuck with vise and turn spindle with wrench anti-clockwise as illustrated in fig. 1A. 1R139 Drill chuck extractor Fig. 1 Fig. 1A < te > For replacing other than gear assembly, it is not necessary to disassemble drill chuck. < 2 > Disassembling housing See Fig Take off brush holder caps and carbon brushes. 2. Slide mode change lever to the drill mode side. 3. Unscrew the following screws. * Tapping screw PT 3 x 16 : 9 pcs. * Pan head screw M 4 x 22 : 1 pc. Mode change lever Tapping screw bind PT 3x16 : 9 pcs. Brush holder cap Slide mode change lever to the drill mode side. Carbon brush Brush holder cap Carbon brush Pan head screw M4 x 22 : 1 pc. Fig. 2

9 Repair < 3 > Disassembling gear assembly and motor section See Fig. 3. Lifting up mode change lever, separated change ring, gear assembly, yoke, armature and endbell from housing as a set. Remove as a set without separating from each other. P 9 / 13 Yoke Mode change lever Change ring Gear assembly Armature Endbell < te in disassembling > Lock lever Compression spring 2 Mode change lever Gear assembly Torsion spring 2 Remove so careful that the following springs do not spring out. Compression spring 2: installed in mode change lever. Torsion spring 2: fixing mode change lever on gear assembly < 4 > Assembling leaf spring See Fig. 5. Assemble leaf spring to housing L as illustrated in Fig. 4. Fig. 3 Leaf spring Housing L Fig. 4 Housing L < 5 > Assembling change ring When separating gear assembly from housing, change ring can easily slip off from gear assembly. Re-assemble change ring to gear assembly as follows. 1. Align the widest bulge of spring holder to the bulge of gear assembly by turning spring holder. 2. Assemble change ring by aligning the bulge of change ring's edge to the portion of gear assembly marked with circle by the bulge of gear assembly. Bulge of gear assembly The widest bulge of spring holder Bulge of change ring's edge Change ring Fig. 5 Bulge of gear assembly Bulge of change ring's edge

10 Repair P 10 / 13 < 6 > Assembling speed change lever 1. Before assembling, make sure that 2 compression springs are installed in the speed change lever. See fig Assemble speed change lever to the boss of gear assembly as illustrated in Fig. 6A. 3. After assembling, slide the speed change lever to the change ring side or yoke assembling side and keep its slid position. 2 compression springs For assembling speed change lever, approach from yoke assembling side. And press speed change lever to the boss of gear assembly. Change ring Speed change lever Boss of gear assembly Yoke assembling side Change ring side Fig. 6 Yoke assembling side Fig. 6A < 7 > Assembling mode change lever and housing 1. Hitch the hook of tension spring 2 to gear assembly and another hook to mode change lever as illustrated in Fig Assemble mode change lever to gear assembly by inserting the boss of mode change lever into the groove of gear assembly as illustrated in Fig Assemble motor section (yoke, armature and endbell) to gear assembly. Assemble them to housing L as illustrated in Fig. 7A. Tension spring 2 Mode change lever Motor section (yoke, armature and endbell) Housing L Fig. 7 Aligning the cut portion of yoke with the boss of housing L, assemble gear assembly and motor section to housing L. Fig. 7A

11 Repair P 11 / Assemble compression spring 2 to lock lever as illustrated in Fig. 7B. Pulling mode change lever to the another side of housing L along the surface of gear assembly, insert the lock lever into mode change lever as illustrated in Fig 7C. Compression spring 2 Fig. 7B Locl lever Pull mode change lever to the another side of housing L in order to assemble lock lever to it. Housing L Fig 7C 5. Pushing lock lever, slide mode change lever to the another side of housing L, and assemble housing R to housing L by fastening screws as illustrated in Fig 7D. Tapping screw bind PT 3x16 : 9 pcs. Pushing lock lever, slide mode change lever to the housing L side. Pan head screw M4 x 22 : 1 pc. Housing L Fig 7D

12 Repair P 12 / 13 < 8 > Assembling drill chuck See Fig Firmly hold.1r139 "Drill chuck extractor" with vise. And lock spindle with the drill chuck extractor. 2. Hold.1R298 "Hex socket" with the jaws of drill chuck firmly and turn the hex socket with.1r223 "Torque wrench" clock wise. <te> Pre-setting the fastening torque for torque wrench : 49 N.m N.m 3. Fasten flat head screw M6 x 22 by turning it anti-clockwise..1r224 Ratchet head.1r298 Hex socket Flat head screw M6 x 22 1R139 Drill chuck extractor.1r223 Torque wrench Fig. 8

13 Circuit diagram P 13 / 13 Endbell complete M1 Switch M2 Color index of lead wires Black Red B B Battery holder Wiring diagram Armature fan Endbell Yoke Lead wire (red) Rib Lead wire (black) Switch Lead wire (red) Lead wire (black) Battery holder

TECHNICAL INFORMATION Models No. Description

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