Universal 5 Axis Vise Positive high strength clamping close to the work-piece Obstruction free 5-axis machining

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Isabella Rose
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1 Machining and workholding Universal 5 Axis Vise Positive high strength clamping close to the work-piece Obstruction free 5-axis machining

Obstruction free 5-side machining More and more companies are investing in 5 axis machining centres to enable increasingly

Growing importance therefore attaches to the workholding method for which new solutions must be found.

the table high clamping force 3 kn / 77 lb b, secure clamping by grip jaws with pull-down force c low clamping depth c

clamping range, - > mm (, - > ) minimum weight easy loading flexibility operational from two sides With a clamping depth

89 ] (page ) above the table, machining is done in the best possible position for machine tool and work-piece.

Cube, round and odd shaped work-pieces can be clamped to fit their shape easily with the grip jaws (page ) with no need

2 Obstruction free 5-side machining More and more companies are investing in 5 axis machining centres to enable increasingly challenging requirements for more complex work-pieces, shorter run times and smaller batch sizes to be satisfied. Growing importance therefore attaches to the workholding method for which new solutions must be found. The optimal solution for the following key requirements unrestricted all-around access to the work-piece a optimum above the table high clamping force 3 kn / 77 lb b, secure clamping by grip jaws with pull-down force c low clamping depth c suitability for raw or premachined, cubical, round or odd shaped parts d un-parallel parts are easily clamped e variable clamping range, - > mm (, - > ) minimum weight easy loading flexibility operational from two sides With a clamping depth of just or 8 mm [.57 or.35 ] and a freely selectable of, 5, 5 and 75 mm [3.93,.9, 5.9, 6.89 ] (page ) above the table, machining is done in the best possible position for machine tool and work-piece. This creates the possibility of working with the shortest and most stable tools. Cube, round and odd shaped work-pieces can be clamped to fit their shape easily with the grip jaws (page ) with no need for previous embossing! Additionally pre-machined work-pieces can be clamped accurately using machinable soft jaws (page ) and support-plates (page 3). The clamping range (page ) is limited only by the size of the machine table mm mm 3

The clamping unit can be mounted directly on T-slot (page 6) or grid machine tables (page 7), grid-plates,

This base plate includes a number of bores that permit a direct link to the zero point clamping system (vb

The clamping force is generated right below the clamping surface.

3 The clamping unit can be mounted directly on T-slot (page 6) or grid machine tables (page 7), grid-plates, pallets or on a base plate (page 5). This base plate includes a number of bores that permit a direct link to the zero point clamping system (vb catalog 7.5) as well as to most T-slot or grid machine tables. The clamping force is generated right below the clamping surface. This completely prevents spreading of the clamping jaws, as can happen if conventional high clamping jaws are used on bed rails with a low mounted spindle. parallel clamping conventional opens under working strain Clamping force no flare out under tension Clamping force 3

4 Clamping capacity (3.937 ) 5 Clamping range 7 height / 5 (3.937 /.9 ) (3.937 ) 5 Clamping range Spindle 7 8 height 5 / 75 (5.96 / 6.89 ) Spindle 8 Part no. Spindle length mm Clamping range mm Jaw movement mm 7- mm (.7 ) mm (.7 ) ± mm (,787 ) 7- mm (8.66 ) mm (8.66 ) ± mm (,787 ) mm (.598 ) 3 mm (.598 ) ± mm (,787 ) Clamping of larger parts is easily done by joining or more spindles together with the coupling nut part no. 73. max. tightening clamping force Nm / 8 ft-lb 3 kn / 77 lb Coupling nut part no. 73 Spindle setup Secure spindle nut part no. 78 with set screws part no. 7 SM5x6 on locking slots Spindle nut part. no. 78 Spindle Locking slot Driving sleeve part no. 7, secure with locking screw part no. 7 M6x3 Mount locking nuts part no. 79 with play, secure with locking screw part no. 7 M6x3 Mounting adapter part no. 7 Mounting aid for driving sleeve or locking nut Mounting adapter part no. 7 Mounting aid for driving sleeve or locking nut Locking screw part no. 7 M6x3 Locking slot Locking nuts part no. 79 Locking screw part no. 7 M6x3 minimum thread reach in to driving sleeve Locking screw part no. 7 M6x3 Mounting adapter part no. 7 Mounting aid for driving sleeve or locking nut Mounting adapter part no. 7 Mounting aid for driving sleeve or locking nut fixed jaw side Spindle moving jaw side max. tightening Nm / 8 ft-lb clamping force 3 kn/ 77 lb Torque wrench - Nm part no. Stahlwi gr Ratchet insert / part no. Stahlwi -/ Socket head bit 8 mm part no. Stahlwi 8//

5 Set with T-slot baseplate 5 Sample: 7 Set 3 ( mm / ) x mounting block (Pos. see page ) Art. Nr x mounting block (Pos. see page ) part no x T-slot baseplate (Pos. see page ) part no. 76-T6 x spindle mm (.7 ) (Pos.5 see page ) part no. 7- clamping range - mm x grip jaw 8 mm (,35 ) (Pos. see page ) part no jaws-width mm Vise with mounting blocks fixed jaw side part no moving jaw side part no T-slot baseplate 7...-T6 vb 5 ax - vb 5 ax - 5 vb 5 ax - 5 vb 5 ax - 75 L mm (5.78 ) Part no. 7-T6 L 5 mm (9.685 ) Part no. 75-T6 L 6 mm (3,6 ) Part no. 76-T6 Order no. 7 Set x x 7 Set x x 7 Set 3 x x 7 Set x x 7 Set 5 x x 7 Set 6 x x 7 Set 7 x x 7 Set 8 x x 7 Set 9 x x 7 Set x x 7 Set x x 7 Set x x height /5 L (3.937 ) height 5/75 (5.96 /6.89 ) 5 (9.83 ) (3.937 /.9 ) Accessories see page 8 5

6 Set to fit T-slot machine table 5 Mounting blocks assembly screw Mx5 Ø +, -, 3 shoulder bush Ø Ø +, -, +, -, Pos.3 shoulder bush Ø6 T-nut key way nut Sample: 7 Set 3 ( mm / ) x mounting block (Pos. see page ) part no x mounting block (Pos. see page ) part no x key way nut T8-T (Pos.) * part no x shoulder bush Ø6 -Ø (Pos.3) * part no x screw Mx5 (Pos.) * part no. 7 Mx5 8 x T-nut (Pos.) * part no. 775-PT6- x spindle mm (.7 ) (Pos.5 see page ) part no. 7- clamping range - mm x grip jaw 8 mm (,35 ) (Pos. see page ) part no * matching to machine table (see page 8/9/ or Check list page ) 8 H7 g7 g7 6 g7 8 g7 mounting block Pos. key way nut to fit T-slot T-slot Pos. T-nut jaws-width mm Vise Mounting blocks to fit T-slot machine table (see page ) Pos. (fixed jaw side) Pos. (moving jaw side) vb 5ax - - vb 5ax vb 5ax vb 5ax fixed jaw side Part no moving jaw side Part no fixed jaw side Part no. 7-5 moving jaw side Part no. 7-5 fixed jaw side Part no. 7- moving jaw side Part no. 7- fixed jaw side Art. Nr. 7- moving jaw side Part no. 7- Order no. 7 Set 3 x x x 7 Set 3 x x x 7 Set 3 x x x 7 Set 33 x x x 7 Set 3 x x x 7 Set 35 x x x 7 Set 36 x x x 7 Set 37 x x x 7 Set 38 x x x 7 Set 39 x x x 7 Set x x x 7 Set x x x 7 Set x x x 7 Set 3 x x x 7 Set x x x 7 Set 5 x x x Accessories see page 8 6

7 Set to fit grid machine table 5 Sample: 7 Set / 6.89 mounted to off-center-positiongrid spacing 5 by brackets with torsion plates and damping plate) x mounting block (Pos. see page ) part no. 7-5 x mounting block (Pos. see page ) part no. 7-5 x spindle mm (.7 ) (Pos.5 see page ) part no. 7- clamping range - mm x grip jaw 8 mm (,35 ) (Pos. see page ) part no x bracket to grid 5 Ø6 (Pos.9) part no x shoulder bolt M6 for grid 5 (Pos.3) part no. PT Set / 6.89 mounted to off-center-positiongrid spacing by brackets with torsion plates and damping plate) x mounting block (Pos. see page ) part no. 7- x mounting block (Pos. see page ) part no. 7- x spindle mm (.7 ) (Pos.5 see page ) part no. 7- clamping range - mm x grip jaw 8 mm (,35 ) (Pos. see page ) part no x bracket to grid Ø (Pos.9) part no x shoulder bolt M for grid (Pos.3) part no. 7 M jaws-width mm vb 5ax - vb 5ax - 5 Vises vb 5ax - 5 vb 5ax - 75 Mounting blocks to fit grid, spacing 5 or (see page ) Pos. (fixed jaw side) Pos. (moving jaw side) grid spacing 5 Ø6M6 mounting blocks to fit on off-center-position-grid by brackets part no fixed jaw side part no. 7-5 moving jaw side part no. 7-5 grid spacing ØM mounting blocks to fit on off-center-position-grid by brackets part no. 75- fixed jaw side part no. 7- moving jaw side part no. 7- Order no. 7 Set 5 x x 7 Set 5 x x 7 Set 5 x x 7 Set 53 x x 7 Set 5 x x 7 Set 55 x x 7 Set 56 x x 7 Set 57 x x Accessories see page 8 Blank mounting blocks part no. 7- / 7- to fit on center-position-grid 5 Ø6M6 mounted with brackets part no Blank mounting blocks can be machined to fit any custom size Mounting blocks part no / 7-63 to fit on center-position-grid ØM mounted with brackets part no Set 6 x x 7 Set 6 x x 7 Set 6 x x 7 Set 63 x x 7 Set 6 x x 7 Set 65 x x 7 Set 66 x x 7 Set 67 x x 7

8 Parts list a a 8

9 Pos. Description pcs Part no. mounting block fixed jaw for T-slot mounting block fixed jaw for grid 5 / T-slot 7-5 mounting block fixed jaw for grid / T-slot 8 7- mounting block fixed jaw blank 7- mounting block moving jaw for T-slot mounting block moving jaw for grid 5 / T-slot 7-5 mounting block moving jaw for grid / T-slot 8 7- mounting block moving jaw blank 7- adapter plate for height adapter plate for height adapter plate for height fixed jaw 7 torsion plate for height 77-5 torsion plate for height torsion plate for height torsion plate for height a damping plate for height D damping plate for height D 6 moving jaw 75 7 socket screw M8x5(mounting torsion plate to moving jaw side) 8 7 M8x5 8 socket screw M8x3 (mounting torsion plates to moving jaw side) 8 7 M8x3 shoulder bolt Mx-35 for height 7 M shoulder bolt Mx5-6 for height 5 7 M shoulder bolt Mx7-85 for height 5 7 M-7-85 shoulder bolt Mx95- for height 75 7 M-95- base plate 5xx5 T-slot -6 7-T6 base plate 5x5x5 T-slot T6 base plate 5x6x5 T-slot T6 T-nut M (corresponding to T-slot on table) 775 PT6- T-nut M (corresponding to T-slot on table) 775 PT6- T-nut 6 M (corresponding to T-slot on table) PT6-6 T-nut 8 M6 (corresponding to T-slot on table) 775 PT6-86 T-nut M8 (corresponding to T-slot on table) 775 PT6-8 key way nut T8-T 7-8 key way nut T8-T 7-8 key way nut T8-T key way nut T8-T shoulder bush Ø6 -Ø shoulder bush Ø6 -Ø shoulder bush Ø6 -Ø 7-6 socket screw Mx5 7 Mx5 socket screw Mx5 (standard) 8 7 Mx5 socket screw M6x5 7 M6x5 spindle mm 7-5 spindle mm 7- spindle 3 mm 7-3 Coupling nut 73 Torque wrench - Nm Stahlwi gr Ratchet insert / Stahlwi -/ Socket head bit 8 mm Stahlwi 8// 6 spindle nut 78 7 set screw M5x6 for spindle nut 7 SM5-6 8 locking nut 79 9 driving sleeve 7 socket screw M6x3 7 M6x3 mounting adapter 7- grip jaw 5 mm height 76- grip jaw 8 mm height 76-8 soft jaw 8 mm height 76-R8 soft jaw 3 mm height 76-R3 grip jaw round 5 mm height 76-C grip jaw round 8 mm height 76-C8 3 hexagon socket screw M6x 8 7 M6- spacer to support plate on moving jaw side) 7 support plate for height 7-5 support plate for height support plate for height support plate for height socket screw M8x (mounting support plate to moving jaw side) 7 M8-7 socket screw M8x6 (mounting support plate to fixed jaw side) 7 M8-6 8 socket screw M8x5 (mounting support-plate to moving jaw side fitted with torsion plates) 7 M8-5 9 bracket grid - Ø M 75- bracket grid 5 - Ø6 M a double bracket grid 75-- double bracket grid 5 / shoulder bolt for grid - M M shoulder bolt for grid 5 - M PT Workpiece stop 7 6AWSM 3 Coupling nut 73 9

10 T-slot baseplate Matches all common machine-tool tables and zero point clamping system 6mm (.36 ) 5mm (.77 ) mm (.33 ),mm (.83 ) mm (5.78 ) vb DockLock spacing ±. (7.87 ) x DockLock t plug bores Ø5 (Ø.98 ) 8x for M6 mounting holes H7 (.55 ) 7mm (,63 ) mm (.37 ) mm (3.937 ) 8x for M mounting holes 6 (.96 ) 6mm (,63 ) 5mm (.98 ) 5mm (9.83 ) mm (.575 ) 5mm (.98 ) 5mm (.98 ) mm (.575 ) vb DockLock spacing ±. (7.87 ) Part no. 7-T6 mm (3.937 ) mm (.37 ) Slot for mounting by brackets part no mm (7.87 ) 67mm (6.575 ) 6mm (6.99 ) 5mm (5.96 ) 5mm (.9 ) 5mm (.9 ) 5mm (5.96 ) 6mm (6.99 ) 67mm (6.575 ) 8mm (7.87 ) xmx5/5 xmx.98 /.77 6 (.96 ) 6mm (.36 ) H7 (.55 ) 7mm (,63 ) 6mm (,63 ) 5mm (.77 ) mm (.33 ),mm (.83 ) 5mm (.98 ) 5mm (9.83 ) mm (.37 ) mm (3.937 ) mm (.575 ) 5mm (.98 ) 5mm (.98 ) mm (.575 ) 5mm (9.685 ) vb DockLock spacing ±. (7.87 ) x DockLock t plug bore Ø5 (Ø.98 ) x for M6 mounting holes 8x for M mounting holes vb DockLock spacing ±. (7.87 ) Part no. 75-T6 mm (3.937 ) mm (.37 ) 3mm (9.55 ) 5mm (8.858 ) 8mm (7.87 ) 6mm (6.99 ) 5mm (5.96 ) 5mm (.9 ) 5mm (.9 ) 5mm (5.96 ) 6mm (6.99 ) 8mm (7.87 ) 5mm (8.858 ) 3mm (9.55 ) xmx5/5 xmx.98 /.77 5mm (.77 ) 6mm (3.6 ) x DockLock t plug bore Ø5 (Ø.98 ) 6mm (.36 ) mm (.33 ),mm (.83 ) vb DockLock spacing ±. (7.87 ) 6x for M6 mounting holes 8x for M mounting holes H7 (.55 ) 7mm (,63 ) mm (.37 ) mm (3.937 ) 6 (.96 ) 6mm (,63 ) 5mm (.98 ) 5mm (9.83 ) mm (.575 ) 5mm (.98 ) 5mm (.98 ) mm (.575 ) vb DockLock spacing ±. (7.87 ) Part no. 76-T6 mm (3.937 ) mm (.37 ) 8mm (. ) 5mm (9.83 ) 5mm (8.858 ) 8mm (7.87 ) 6mm (6.99 ) 5mm (5.96 ) 5mm (.9 ) 5mm (.9 ) 5mm (5.96 ) 6mm (6.99 ) 8mm (7.87 ) 5mm (8.858 ) 5mm (9.83 ) 8mm (. ) xmx5/5 xmx.98 /.77

11 Mounting blocks moving jaw side part no. 7-5 moving jaw side part no. 7- (.86") mm (3.937") 75mm (.953") 5mm (.969") 3±, (9.3") 5mm (.969") 75mm (.953") mm (3.937") (.86") 8mm (3.5") 6mm (.36") mm (.575") 88±, (7.") mm (.575") 6mm (.36") 8mm (3.5") bracket grid - Ø M part no. 75-8mm (. ),5mm (.9 ) mm (.39 ) (.87 ) mm (.33") (Ø.63") 5mm (Raster 5) (9.83" grid 5) 5mm (.969") (Ø.63") fixed jaw side part no. 7-5 mm (3.937") (Ø.7") mm (Raster ) (7.87" grid ) mm (.575") (Ø.7") fixed jaw side part no. 7-5mm (5.79 ) mm mm mm (.575 ) (.575 ) (.575 ) (.86") (Ø.63") 5mm (Raster 5) (9.83" grid 5) (Ø.63") (.86") (Ø.7") mm (Raster ) (7.87" grid ) (Ø.7") mm (.575") (.87 ) 35mm (.378 ) 3mm (5.8") 5mm (.969") 5mm (.969") mm (.33") bracket grid 5 - Ø6 M6 / part no mm (3.937") 75mm (.953") 5mm (.969") 3±, (9.3") Use for: Grid 5 center-position / off-center-position T-slot center-position / off-center-position T-slot 5 off-center-position Off-center-position-grid 5 Ø6M6 mounted with brackets (Pos.9) 5mm (.969") 75mm (.953") mm (3.937") 8mm (3.5") 6mm (.36") mm (.575") 88±, (7.") Use for: Grid center-position / off-center-position T-slot 8 center-position / off-center-position T-slot off-center-position Off-center-position-grid ØM mounted with brackets (Pos.9) moving jaw side part no moving jaw side part no. 7- (.86") 63mm (.8") 3,5mm (.") 8±, (5.87") 3,5mm (.") 63mm (.8") 3mm (.8") (.86") 8±, (7.") mm (.575") 6mm (.36") 8mm (3.5") mm (.575") 3mm (5.8") 8mm (7.87 ) 8mm (. ) 5mm (.59 ) 5m m 5m m 5m m (.969 ) (.969 ) (.969 ) 8 8 (.87 ) mm (.39 ) 35mm (.378 ) (.87 ) To mount or more 5ax vises next to each other on a grid / 5 or inch (Ø.7") 6mm (Raster ) (6.99" grid ) (Ø.7") 3mm (.8") 9mm (3.53") (Ø.63") mm (Raster 5) (7.87" grid 5) (Ø.63") double bracket grid part no fixed jaw side part no fixed jaw side part no (.5) (.86") (Ø.7") 6mm (Raster ) (6.99" grid ) (Ø.7") (.86") (Ø.63") mm (Raster 5) (7.87" grid 5) (Ø.63") 35 x 63mm (.8") 3,5mm (.") 8±, (5.87") 7mm (.756") mm (3.937") Use for: T-slot 63 center-position / off-center-position Center-position-grid ØM mounted with brackets (Pos.9) 3,5mm (.") 63mm (.8") 8±, (7.") Use for: Customizing Center-position-grid 5 Ø6M6 mounted with brackets (Pos.9) 3mm (5.8") double bracket grid 5 / part no (.3) (.3) (.3) (.3)

12 Jaws Grip jaw, hardened, 8 mm height part no Grip jaw, hardened, 5 mm height part no. 76- Soft jaw part no. 76-R8 (8 mm in height from support plate) Soft jaw part no. 76-R3 (3 mm in height from support plate) Grip jaw round, hardened, 8 mm height part no. 76-C8 Grip jaw round, hardened, 5 mm height part no. 76-C 8 (,35 ) (,57 ) 7 (,76 ) 8 (,35 ) 5 (,97 ) 3,6 (, ) (3,937 ) (3,937 ) (3,937 ) (3,937 ) 8 (,35 ) (,57 ) 7 (,76 ) 5 (,97 ) (,57 ) 3,6 (, ) (,7 ) 38 (,96 ) ø9 (ø, ) ø9 (ø, ) ø35,8 (ø,9 ) ø35,8 (ø,9 ) Workpiece stop Part no. 7 6AWSM (Pos.3) see page 9 8 (3,5 ) 8/53 (, /,87 ) 56 (,5 )

Support plates Accurate height clamping of premachined work pieces is performed by using support plates in combination with machinable soft jaws. (,57 ) (3,937 ) Description Height mm / Part no.

8 Support plate Pos.5 Spacer Pos. Hexagon socket screw M8x6 Pos.7 Hexagon socket screw M8x5 Pos.8 3.937 5.9 5 5.96 75 6.

13 Support plates Accurate height clamping of premachined work pieces is performed by using support plates in combination with machinable soft jaws. (,57 ) (3,937 ) Description Height mm / Part no. height / 5 / 5 / 75 ±, mm (3.937 /.9 / 5.96 / 6.89 ) Support plate Pos.5 Spacer Pos. Hexagon socket screw M8x Pos.6 Hexagon socket screw M8x6 Pos.7 Support plate Pos.5 Spacer Pos. Hexagon socket screw M8x Pos.6 Hexagon socket screw M8x6 Pos.7 Support plate Pos.5 Spacer Pos. Hexagon socket screw M8x6 Pos.7 Hexagon socket screw M8x5 Pos.8 Support plate Pos.5 Spacer Pos. Hexagon socket screw M8x6 Pos.7 Hexagon socket screw M8x5 Pos M8x 7 M8x M8x 7 M8x M8x6 7 M8x M8x6 7 M8x5 Soft jaw, part no. 76-R8 or 76-R3 (see page ) Spacer (Pos.) Part no. 7 socket screw M8x (Pos.6) Part no. 7 M8- (with two torsion plates M8x5 Art. Nr. 7 M8x5, Pos. 8) socket screw M8x6 (Pos.7) Part no. 7 M8-6 3

14 Check list for custom dimensions Height above table: Clamping length: T-slot tables T-slot spacing: T-slot width: Thread size: Center-position slot: Off-center-position slot: Grid tables Grid spacing: Grid size / thread size: Mounting fixed and moving jaw side by brackets: Mounting fixed side to grid, moving side by brackets: Center-position-grid: Off-center-position-grid:

15 Examples of applications 5

16 9. / / LD Copyright Vischer & Bolli AG changes reserved

2014 / Universal 5 Axis Vise Positive high strength clamping close to the work-piece Obstruction free 5-axis machining

2014 / Universal 5 Axis Vise Positive high strength clamping close to the work-piece Obstruction free 5-axis machining 21 / 215 Vischer & Bolli Machining and workholding Universal 5 Axis Vise Positive high strength clamping close to the work-piece Obstruction free 5-axis machining Obstruction free 5-side machining More