Chuck adapters Top jaws T-nuts Grippers Gripping force meter Grease Accessories

Transcription

1 Chuck adapters Top jaws T-nuts Grippers Gripping force meter Grease Accessories Chuck adapters DIN 55026/ISO-A 702/1 Mounting adapters on short taper spindle noses direct and indirect mounting reduction and increase mounting Page 282 Top jaws, T-nuts hard top jaws soft top jaws T-nuts For further jaws and accessories please ask for our 150 pages special catalogue! Page 284 Grippers UGE, FGH + Clamping points MGH Grippers, special steel hardened Grippers, carbide Clamping points Page 288 Precision grippers G14 + G25 - G15 + G30 Page 290 Controlled penetration G14 light duty pull down G25 heavy duty pull down G15 light duty high torque G30 heavy duty high torque Boring rings ADS For boring of soft top jaws on chucks Page 293 Dress and cleaning plate RPS For dressing and cleaning of top jaw serrations Page different serrations per plate (upper and lower side) Gripping force tester GFT -X Page 294 wireless handheld with battery dynamic gripping force measuring static gripping force measuring speed measuring display software and connection to a laptop/computer Page 297 Grease K05 for manual and power chucks Grease K67 special grease for sealed chucks included in proofline series Grease gun important for safe operation and maintenance of chucks SMW-AUTOBLOK 281

2 Chuck adapters DIN / ISO-A 702/1 Mounting adapters on short taper spindle noses direct and indirect mounting reduction and increase mounting Application/customer benefits Chuck adapter flanges for short taper mount spindles (DIN 55026/ISO-A 702/1). Easy installation of chucks on the machine spindle. Flange FF 1 = Direct mounting Flange FF 2 = Reduction of taper Flange FF 3 = Increase of taper Technical data Case hardened flanges (up to Ø 220) High precision grinding of the taper and all reference dimensions Standard equipment Ordering example Fixing bolts of the indirect Direct adapter FF 1 A mounting adapters on the or spindle nose Reduction adapter FF 2 A Adapter Type FF 1 - direct mounting Adapter mounted onto the chuck. The chuck is directly mounted onto the spindle nose. Adapter Type FF 2 - reduction mounting Used when the spindle nose is smaller than the standard one on the chuck. The adapter is mounted onto the spindle prior to the chuck. Adapter Type FF 3 - increase mounting Used when the spindle nose is bigger than the standard one on the chuck. The adapter is mounted onto the spindle prior to the chuck. The easy way to adapt your SMW-AUTOBLOK chuck to your machine spindle Chuck models Adapter Type 1 Adapter Type 2 Adapter Type 3 Chuck Ø AN-, AL-, AP-, NT- 2CL-, RAN 282 SMW-AUTOBLOK IN-, IL- BH- RC- BB- BH-FC, TPT- KNCS-, HFK-N, DFR TSF-, TSR A A A Z0 A Z130 A A A A * 170 Z140 A A A Z A A A / Z Z Z220 A6 A * * 305 A A A A Z Z Z Z Z Z Z Z Z Z Z Z Z720 Spindle nose A11 A15 Adapter flange Id. number * * Spindle nose A A A A A A8 Adapterflange Id. number * Spindle nose Adapterflange Id. number A A A A A A A A Z Z A * Suggestion: This flange is thicker than the standard one, to be used only if necessary! Note: For 165 FRC see 165 AN-, for 215 FRC see 210 AN-, for 285 FRC see 250 AN-, for 365 FRC see 400 AN- Spindle nose Adapterflange Id. number Spindle nose Adapterflange Id. number

3 Mounting adapters on short taper spindle noses direct and indirect mounting reduction and increase mounting Chuck adapters DIN / ISO-A 702/1 Type FF 1 - direct ISO-A mounting Type FF 2 - reduction ISO-A mounting Type FF 3 - increase ISO-A mounting Subject to technical changes Adapters Type FF 1 Adapter Spindle nose BF BA C D T Mass kg A A A A * A A A * A A * A A A * A A A * A A * Suggestion: This flange is thicker than the standard one, to be used only if necessary! Adapters Type FF 2 Adapter Spindle nose BF BA C D C1 D1 E X T Mass kg A M A M A M A M A M A M A M A M A M * A M A M A M A M A M A M * Suggestion: This flange is thicker than the standard one, to be used only if necessary! Adapters Type FF 3 Adapter Spindle BF BA C D C1 D1 F T Mass nose kg A M A M A M A M A M A M A M A M A M A M SMW-AUTOBLOK 283

4 Hard top jaws, soft top jaws, T-nuts Inch serrated Metric serrated Tongue & groove The easy way to mount the right top jaws on your SMW-AUTOBLOK chuck Chuck series Hard top jaws Soft top jaws T-nuts For further jaws and accessories please ask for our 150 pages special catalogue! INCH SERRATION D METRIC SERRATION M TONGUE & GROOVE C Chuck Ø AN-, AL-, AP-, NT- BH-FC IN-, IL- CL- BH- BB- RC- RAN PB-, PBI-, HB- HYN-, HYL- Set of 3 hard top jaws Set of 4 hard top jaws Soft top jaws / / / / / / / / / / / / / T-nut type T-nuts (see page 286) 284 SMW-AUTOBLOK

5 Hard top jaws, soft top jaws Inch serrated Metric serrated Tongue & groove For further jaws and accessories please ask for our 150 pages special catalogue! Inch serrated hard top jaws D If high concentricity is required jaws have to be ground on the chuck at clamping pressure * Serration inch B H L N T a b Mass kg/jaw /16 x /16 x /16 x /16 x /16 x /16 x /32 x /32 x /32 x * The number refers to a set of 3 jaws; for the set of 4 jaws the final number is not 6 but 8 Inch serrated soft blank top jaws D Serration inch B H L N a b Mass kg/jaw /16 x /16 x /16 x /16 x /16 x /16 x /16 x /16 x /32 x /32 x /32 x /32 x Metric serrated hard top jaws M If high concentricity is required jaws have to be ground on the chuck at clamping pressure * Serration B H L N T a b Mass kg/jaw x x x x x x x x * The number refers to a set of 3 jaws; for the set of 4 jaws the final number is not 7 but 9 Metric serrated soft blank top jaws M Serration B H L N a b Mass kg/jaw x x x x x x x x Tongue & groove soft blank top jaws C American Standard Tongue & groove B H L N D E I Mass kg/jaw SMW-AUTOBLOK 285

6 Soft top jaws, T-nuts Tongue & groove Tongue & groove soft blank top jaws C DIN standard tongue & groove For CL-C chucks For further jaws and accessories please ask for our 150 pages special catalogue! B H L N D E I Mass kg/jaw NST Single T-nut NST Type 1 (see table at page 284) B H L N G h M * M M ** M ** M *22 guide in the top jaw and 25.5 guide in the master jaw **25.5 guide in the top jaw and 28 guide in the master jaw NSTE Double T-nut NSTE Type 2 (see table at page 284) B H L N G a b h M M M NSTE Double T-nut NSTE Type 3 (see table at page 284) B H L N G a b h M M M M M M NSTE-M Double T-nut NSTE-M Type 4 (see table at page 284) For metric serrated master jaws to use existing Kitagawa top jaws B H L N K G a b h M M M M SMW-AUTOBLOK

7 Clamping ranges with standard stepped hard top jaws Standard chucks Ø For further jaws and accessories please ask for our 150 pages special catalogue! 2 step top jaws 1 step top jaws* A1 J3 J2 J1 A4 A3 J3 J1 A1 A2 A4 Chuck Chuck Top jaws diameter type Serr. D Serr. M A1 A2 A3 A4 J1 J2 J3 5 AN-, AL AN-, AL-, AP-, NT AN-, AL-, AP-, NT AN-, AL AP-, NT AN-, AL-, AP-, NT AN-, AL AP-, NT IN-D, IL-D * IN-D, IL-D * IN-D, IL-D * BH-, BH BB-, BB BH-, BH-FC, RC BB-D, BB-M HYND-S BH-, BH-FC, RC-, HYND-S BB-D, BB-M HYND-S BH-, BH-FC, RC-, HYND-S BB-D, BB-M RC-D, RC-M BH-, BH-FC, HYND-S BB-D, BB-M RC BH-, BH-FC, HYND-S BH BH BH-FC HYDL-S HYDL-S BH BH-FC HYDL-S BH HYDL-S Note: AN means AND, ANM; AL means ALD, ALM; AP means APD, APM; NT means NTD, NTM; BH means BHD, BHM; BH-FC means BHD-FC, BHM-FC; RC means RCD, RCM. SMW-AUTOBLOK 287

8 Grippers UGE The economical solution: Roughing jaws with exchangeable grippers Features: For further jaws and accessories please ask for our 150 pages special catalogue! Made from standard SMW-AUTOBLOK jaws. Economical, because only the worn out gripper is changed in seconds. Extended life compared to standard roughing jaws. Safe gripping of raw material/forgings/castings made from standard or high tensile strength material. Increased gripping allows heavier cuts. Fast change of worn out grippers. UGE F Hardened Steel Parts included: Gripper with Torx screw Mounting instruction 1. Part Ø D + 6 (0.23 inch) + location + slot has to be turned or milled. Please note corrected dimensions according to sketch. 2. Drill and tap 3. Harden jaw The universal gripper with unique features (patented): For flat and round clamping surfaces For external and internal gripping Front mounting of bolts Gripper seat, round or flat, and thread is easy to produce Hardening of gripper seat necessary Torx screw driver Torx screw M4 x Part Ø D UGE Hardened Steel Parts included: Gripper with head socket screw M4 x DIN 9 The gripper with the unique shape (patented): Top mounting of bolt Pull-down effect by wedge shape design Can be used for self-centering or swivelling Gripper seat: Milling, drilling and tapping can easily be machined with the inclined milling tool (033611) No hardening of jaws necessary For external or internal clamping Head socket screw M4 x DIN 9, Mounting instruction: 1. Part Ø D + 4 (0.16 inch) + location turning or milling 2. Milling of pocket + drilling and tapping Inclined milling tool M4 ø 16 ø Clamping Ø D ø D + 4 ød+11 ø D D SMW-AUTOBLOK

9 Grippers UGE + FGH Clamping points MGH UGE Solid Carbide Parts included: Gripper with Torx screw For further jaws and accessories please ask for our 150 pages special catalogue! Gripper for prism jaws and fixtures (patented): For external and internal gripping of rectangular parts For chuck jaws, fixture jaws and fixtures Front mounting of bolt Gripper seat: drilling and tapping can easily be done. Bottom of seat can be either 0 (standard drill tool) or flat For high production hardening of gripper pocket is recoended Torx screw driver Mounting instruction 1. Drilling.7 Ø bottom of seat 0 or flat 2. Tapping of thread prism jaws vice optional FGH Carbide Tipped with points FGH Carbide Tipped with 4 blades Inclined grippers with pull-down effect: For external clamping Very short and forward-positioned clamping area Rear mounting of bolts Inclined gripper seat are easy to be machined For high production hardening of gripper seat is recoended Parts included: Gripper without screw Mounting instruction for FGH grippers: 1. With 15 inclined top-jaw, mill the Ø 14.3 gripper seat. 2. Drill Ø 5.5 as shown on the drawing. 3. Drill Ø 10.5 for the screw s head. Clamping-Ø MGH, Hardened Steel Clamping points for jaws For external and internal gripping Increasing gripping allows for heavier cuts Rear mounting of bolts Point seat can easily be machined: drilling only Parts included: Hardened point without screw Type MGH 6 MGH 10 MGH D 6 10 L G M3 M5 M6 SMW-AUTOBLOK 289

10 Precision gripper G14 + G25 with pull down effect G14 + G25 G-gripper characteristics Stop surface of the grip tooth Type G grippers have a stop surface for a controlled penetration of the grip tooth. The workpiece is clamped concentric on the stop surface, so that the clamping dia. and the machining dia. are concentric. The high precision of the gripper guarantees concentricity even after replacing worn out grippers. Highest torque transmission is guaranteed with the combination of friction and positive drive. The geometry of the gripper creates a pull down effect on the workpiece. TIN coated high speed steel for long life. You can select the corresponding gripper for all applications according to the grindstock allowance. Gripper with controlled penetration are standard. Special grippers are available on request. G14 (light duty version) material: HSS Mounting dimension 14 t G14 6 ø11 85 ø t 19.3 Dimension to be within to tongue and groove/fine serration Measured into sharp corner Gripper G14 fitted without clearance G G G14-5 G G G carbide milling tool G25 (heavy duty version) material: HSS Mounting dimension Dimension to be within to tongue and groove/fine serration Measured into sharp corner Gripper G25 fitted without clearance G G G G G ø15,6 carbide milling tool ø SMW-AUTOBLOK

11 Precision gripper G15 + G30 for highest torque transmission G15 + G30 G-gripper characteristics Ø d t Type G grippers have a stop surface for a controlled penetration of the grip tooth. The workpiece is clamped concentric on the stop surface, so that the clamping dia. and the machining dia. are concentric. The high precision of the gripper guarantees concentricity even after replacing worn out grippers. Highest torque transmission is guaranteed with the combination of friction and positive drive. TIN coated high speed steel for long life. You can select the corresponding gripper for all applications according to the grindstock allowance. Gripper with controlled penetration are standard. Special grippers are available on request. G15 (light duty version) material: HSS 14 G15 t 6 G G G G G G G G G G G G G G G G G G G G G Mounting dimension Measured into sharp corner ø11 carbide milling tool Gripper G15 fitted without clearance ø Dimension to be within to tongue and groove/fine serration SMW-AUTOBLOK 291

12 Precision gripper G30 for highest torque transmission G30 (heavy duty version) material: HSS t Mounting dimension t R M4 (19.3) 10.2 Dimension to be within to tongue and groove/fine serration Ø d Measured into sharp corner (16.2) Gripper G30 fitted without clearance (0.6) ø15,6 carbide milling tool ø16 G G G G G G G G G G G G G G G G G G G G G G G G SMW-AUTOBLOK

13 Boring rings ADS to bore jaws on the clamping chuck ADS Applications Parts included: Set 36 pieces completely as shown The advantages of the SMW-AUTOBLOK boring rings for jaws: external clamping internal clamping Complete set to bore all dia. from 20 to 150. Set consisting of 36 rings Ø each stepped 2. From Ø stepped in 5 increments. Clearly organized on base plate. Rings from Ø 105 and up have 3 tapped holes for clamping bolts to machine jaws for internal gripping. Rigid design. Rings are 10 thick, quenched for greater durability. Mounting handle is used for the safe insertion of the smaller rings without danger of injuries. Recoendations: For highest repeatability and accuracy please follow these instructions: Always tighten mounting bolts of the top jaws with a torque wrench. Always position boring rings as close as possible to the clamping area. Always bore top jaws at machining pressure. Dress and cleaning plate RPS With 2 different fine serrations to clean and dress top jaws with fine serration inch/metric Dress and cleaning plate, hardened, precision ground serrations 2 different serrations, on the upper and lower side of the plate. Just turn it! Rapid cleaning of the top jaws serration. Swarf and dirt is accumulated in the diagonal groove Dressing of light damage on the serration by using the grinding compound Dressing and cleaning of serration SMW-AUTOBLOK Serration kg Type upper side lower side RPS-D /16 x 90 3/32 x RPS-M x 60 3 x RPS-MD x 60 1/16 x Apply grinding compound (corn 320) near the outer edge Dirty/damaged serration Put the jaw on the grinding compound and move it back and forth, with a light pressure. Serration after dressing and cleaning SMW-AUTOBLOK 293

14 SMW-AUTOBLOK Gripping force tester GFT -X Wireless gripping force and speed measurement of jaw chucks and collet chucks in dynamic or static measuring mode Measuring heads M3/ M4 Measuring heads for jaw chucks Danger of injury: For clamping measuring head M3 always use loading bracket. M2 Measuring head for collet chucks M1 Measuring head for collet chucks clamping Ø clamping Ø 42 clamping Ø 18 Measuring Range/gripping force head 3 jaws 2 jaws M kn kn M kn 0-30 kn Measuring head M2 Range/ gripping force 0-0 kn Measuring head M1 Range/ gripping force 0-75 kn 294 SMW-AUTOBLOK

15 Unique features GFT -X Battery powered hand held unit Full color display Wireless data transfer from measuring head to hand held unit (Radio MHz, up to 4 m distance) USB-Port Measuring is safe only with closed doors Driven menu Display kn or lbf Languages: German, English, Italian, Spanish, Japanese, Chinese, Russian Software CD for displaying a gripping force curve on the PC Measuring heads for jaw chucks and collet chucks (same as GFT) 4 free prograable speed access buttons Radio 433,92 MHz Range < 4 m Full color display Plug to charge the measuring heads USB port to charge the battery of the handheld unit and for date exchange 4 free prograable speed access buttons Key pad Rubber protection SMW-AUTOBLOK 295

16 Gripping force tester GFT -X Technical data Ordering review Standard equipment with GFT-X: Case with: Hand-held unit Measuring head M3 for jaw chucks with extensions and loading bracket Torx-key T15 and spare screws Bracket with magnet for measuring of speed Transformer Euro plug with 2 m cable Adapter for USA, UK and Southern Europe GFT -X Software and manual on a CD USB cable Charging cable for measuring heads 1 m Ordering data: GFT -X case incl. measuring head M Option: Measuring head M Measuring head M Measuring head M Power supply plug 100V V~ Measuring Head M1 Measuring Head M2 Measuring Head M3/ M4 Charging cable PC/Laptop CD with ChuckExplorer USB interface power plug Handheld unit Display software PC/ Laptop: The data transfer is via an USB interface. The software can be run under all standard windows systems. Input: Automatic measuring of the data (gripping force - speed) The number of measuring steps can be prograed free. Output: Table speed/gripping force Diagram speed/gripping force Input Output Technical data: Reading unit Display/ Grip force F speed Display in kn/lbf - rpm Data transfer Radio 433,92 MHz Power supply/ Transformer 100/ 240 V AC, 50 to 60 Hz Distance hand held unit/ Measuring head 1-4 m (appr.) Interface PC/ Laptop USB 2.0 Operating temp. 0 to 40 (32 C-100 F) Protection class IP 54 Dimensions 220 x 100 x 50 Weight 460 g Measuring heads 296 SMW-AUTOBLOK Warning: Machine door must be closed while measuring head is rotating! Measuring head M1 Measuring head M2 Measuring head M3 Measuring head M4 Application collet Ø 18 collet Ø 42 collet 2/3 jaws Clamping diameter to to 108 No. of jaws 3 x slotted 3 x slotted 2 or 3 jaws selectable 2 or 3 jaws selectable Power supply internal rechargeable capacitor Capacity of power supply ca. 1.5 h at 50 % d.c. Data transfer Radio 433,92 MHz Range/gripping force F max. 0 to 75 kn 0 to 0 kn 0 to 180 kn (2-Jaws) 0 to 270 kn (3-Jaws) 0 to 30 kn (2-Jaws) 0 to 45 kn (3-Jaws) Speed rpm < rpm <8.000 rpm <6.000 rpm <6.000 rpm Accuracy (F/rpm) <5 %/<1 % fsr <5 %/<1 % fsr <3 %/<1 % fsr <1,5 %/<1 % fsr

17 Grease Grease gun K05 Special grease for manual and power chucks Important for maintenance and safe operation, to be ordered with the chuck K67 Special grease for fully sealed chucks included in proofline series Cartridge 14 Oz. (DIN 83) Grease content: 500 g Cartridge 14 Oz. (DIN 84) Grease content: 500 g Can 1000 g Can 1000 g High adhesion High resistance against coolant = long lubrication intervals Low friction coefficient = high gripping force Avoids tribocorrosion For sealed chucks with permanent grease lubrication Basic components: mineral oils and lithium Without solvents Greasing set Grease gun (DIN 83) for cartridges 14 Oz. (DIN 84). also refillable from grease can 1000 g Supply range: Grease gun 1 adapter flexible for high pressure grease fitting 1 adapter for cone grease fitting SMW-AUTOBLOK 297

18 Notes 298 SMW-AUTOBLOK