5 th Innovative Workholding Solutions

Transcription

1 5 th Innovative Workholding Solutions 5 th Innovative Workholding Solutions Q4 Metric Workholding Evolved. 5thaxis.com 7140 Engineer Rd. San Diego, CA Tel: Fax: workholding@5thaxis.com Workholding Evolved

2 ROCKLOCK RockLock mm RL Rocklock TM quick change system B D A E C A B Available in steel or aluminum construction All models feature TiN coated hardened steel bushings and locks C Precise repeatability Less than <.0003 D E All 5th Axis RockLock fixtures utilize the industry standard mm pull stud spacing. This ensures compatibility with Jergens or Lang systems Robust single actuation screw The 5th Axis RockLock system can be integrated into all risers, pyramids, tombstones or virtually any of your fixturing needs. It s endless applications are limited only by ones imagination. mm Pull Stud Spacing Steel Locating Features.0003 Repeatability Single Actuation Fits All Machine Makes and Models Easy Mounting To Machine 1 2

3 Fits Lang and Jergens mm QUICK CHANGE RockLock mm RL 156 R-CER40 The CER40 is a quick and e fficient fixture for holding round stock. The fixture utilizes your existing set of standard ER40 collets allowing you to clamp 3 mm-29 mm diameter stock. RLS-56 RLA-56 Steel, 100 mm / 4 in bolt spacing Aluminum, 100 mm / 4 in bolt spacing R-DM The DM12 is the smallest dovetail fixture in the 5th Axis workholding line. It is a simple and robust dovetail fixture built for stock under 25mm. 174 R-DM25 The DM25 is the most versatile dovetail fixture in the 5th Axis workholding line. It is a simple and robust dovetail fixture built for stock under 75mm. RLS-6760 RLA-6760 Steel, 60 bolt pattern Aluminum, 60 bolt pattern R-DM50 The DM50 is a 50mm x 50mm dovetail fixture in the 5th Axis workholding line. It is a simple and robust dovetail fixture built for stock 50mm and above. 156 RLS RLA Steel, 90 bolt pattern Aluminum, 90 bolt pattern 30 R-V75100 B.C The small footprint and low profile design of the V75100 makes it the ideal vise for smaller machining centers. V552M / V562M RLA-38 Aluminum, 90 and 60 bolt pattern Our most popular self-centering vises the V552M and V562M are setup and ready to go with the mm locating pattern built in. Pull studs sold separately RockLock mm mm square locating stud spacing. Quickly locate vises and 252 fixturing accurately. Compatible with Lang and Jergens mm 9.92 pull stud pattern PS20F RLA-411 Integrated 280 mm Ø x 100 mm height 4

4 TOMBSTONES SUBPLATES FITMENT FOR ALL 300MM MACHINE TABLES 100 RLS-3002 Tombstone, 2 sided 300 mm Cast iron or aluminum construction Hardened steel bushings and locks RLA-90DEG Aluminum, 90 degree right angle plate Custom multi-position plates available Call or the facotry for sizes and different configuration FITMENT FOR ALL 300MM MACHINE TABLES 75 RLS-3003 Tombstone, 3 sided 300 mm Cast iron or aluminum construction Hardened steel bushings and locks PS20F- Pull stud, hardened steel Available in 4, 20 and 48 packs RL-MP Steel, master pallet for alignment of radial and axial position. Precision bore to indicate center Precision sides to indicate rotation 5 6

5 SAMPLE SETUPS SAMPLE SETUPS Mill 5 sides on a horizontal machine Multi-position plates for vertical / horizontal machines Mill sides 1, 2, 3 2 to 5 position plates available Rotate 90 Mill sides 4 and 5 Span multiple positions for large part of vise Mill 5 sides on a vertical machine In process inspection on CMM Rotate 90 Mill side 1 Mill sides

6 SELF-CENTERING VISES Metric Centering Vise V X COUNTERBORED FOR (M8) with two bolts and two dowel pins mm self centering accuracy 45 Dovetail angle serrated/reversible jaws lock stock in place V mm x 100mm Metric Vise X Low profile design Jaw Length Clamping Force (61 Nm) V mm 13.5 kn 3X Clamping Range Step Depth mm 2.50 mm Jaw Height 21 mm 2X 8 Centering Accuracy mm Heat-treated 4140 steel Low profile self-centering vise increased clamping force mm centering accuracy spacing to rotary, t-slot, and tombstones Largest leadscrew in its class 9 10

7 Metric Centering Vise V552M / V562M V552M V6105M 2X COUNTERBORED FOR (M12) 2X COUNTERBORED FOR (M12) 2X COUNTERBORED FOR (M12) 150 mm 150 mm 125mm 250 mm 250 mm V552M 125mm x 125mm Metric Vise Jaw Length Clamping Force (61 Nm) Clamping Range Step Depth Jaw Height Centering Accuracy V552M kn mm 2.5 mm mm mm 3X X X THRU ALL AS NECESSARY ON FAR SIDE WHEN USING REMOVABLE LOCATING PINS 2X 8.01± V6105M 150mm x 250mm Metric Vise V6105M 150mm x 250mm Metric Vise V6105M V6105M Jaw Length 150 mm Jaw Length 150 mm Clamping Force kn Clamping (61Nm) Force (61Nm) kn Clamping Range mm Clamping Range mm Step Depth 2.5 mm Step Depth 2.5 mm Jaw Height 37 mm Jaw Height 37 mm Centering Accuracy Centering mm Accuracy mm 3X 10 3X mm 100 mm V562M 100 mm 100 mm 2X X X X X THRU ALL X AS NECESSARY THRU ALL ON FAR SIDE AS NECESSARY ON FAR SIDE C L C L WHEN USING REMOVABLE LOCATING PINS 2X ± WHEN USING REMOVABLE LOCATING PINS 2X ± X COUNTERBORED FOR (M12) V6105M Vise Adapters: 150 mm VP610M: V6105M Vise Adapter: 343 mm Diameter x 76 mm Tall Compatible with V6105M Direct mounting: Haas UMC DMG DMU 70 DMG DMU B.C *See website for complete list of compatible machines V562M 125mm x 150mm Metric Vise X Jaw Length Clamping Force (61 Nm) Jaw Opening V562M kn mm 3X Step Depth Jaw Height Centering Accuracy 2.5 mm mm mm X THRU ALL AS NECESSARY ON FAR SIDE WHEN USING REMOVABLE LOCATING PINS 2X 8.01± P ten 11 12

8 LOCATING KITS VISE JAWS Centering Spud / Locating Kits Machinable 6061 Aluminum Jaws Our locating kits make setups a breeze. The kits include socket head cap screws, t-nuts and a stainless steel locating boss. Metric and inch kits are both available. Machine make and model required when ordering to ensure compatibility. Metric VAJ75 75 x 45 x 25 Compatible with V75100 VAJ52M 125 x 50 x 34 Compatible with V562M/V552M VAJ610M 151 x 78 x 47 Compatible with V6105M Kits are available for all makes and models: DMG/Mori Haas Mazak Okuma Matsuura Makino Feeler GF Machines Hermle Grob Fanuc Yasda OKK Kitamura Hurco Hardinge Nikken Koma Doosan Datron YCM Call us to find the correct kit for your machine. Machinable 1018 Steel Jaws Metric VSJ75 75 x 45 x 25 Compatible with V75100 VSJ52M 125 x 50 x 34 Compatible with V562M/V552M VSJ610M 151 x 78 x 47 Compatible with V6105M *Custom kits available if your make or model is not in our standard offering. Dovetail Cutters 45 Indexable Dovetail Cutter 25 mm shank DC1750M Indexable Dovetail Cutter 25 mm shank DC1750M-60 *Compatible with Raptor and other 60 degree dovetail systems. Inserts for Dovetail Cutter DC1750-B 13 14

9 AUTOMATION DOVETAIL FIXTURES 5th Axis V552M vise mounted on a 148 mm pallet for Erowa: ER148S-V Fixture body is manufactured from hardened alloy steel -Erowa -System 3R -Hirschmann -Lang -Jergens V552MER V552M3R V552MHIR V562M V562M *See website or call for additional makes and models. Precision ground surface finish Hardened stainless steel clamp body 45 dovetail angle Removable precision locating pin 1 TOOL CLEARANCE RIGID CLAMPING 3 Sided Vise Pyramid PY30GBM 30 degree angle 380 mm -PY30GBM and PY20GBM are compatible with V552/M and V562/M 5th Axis vises. Machining access to 5 sides of the workpiece PRECISE REPEATABILITY Parts relocate within +/ mm from fixture to fixture Securely clamps to a minimum of.080 of stock 45 dovetail mechanically locks stock in place -Vises can be mounted in vertical or horizontal orientation. PY20GBM -Machine make and model required degree angle when ordering to ensure compatibility. 16 setups 4 PART DENSITY Small footprint allows for more parts per cycle

10 DM12 DM25 For stock under 25 mm Overall Length Overall Height DM12 32 mm 19 mm The DM25 is a simple and robust doevtail fixture designed for all 3, 4, and 5-axis machines. It features a low profile design to op mize tool clearance and minimize second opera on cleanup: saving me, cost and material. The DM25 allows machining access to 5 sides of the workpiece. The body is manufactured from hardened alloy steel for rigidity and wear resistance. For 25 mm to 75 mm Stock Min. Stock Size Dovetail Depth Holding Force (2.71 Nm torque) 12 mm 2.5 mm 4 kn The loca ng pin repeats within.025 mm so parts can be roughed on lower cost machines and relocated on higher precision machines, increasing shop throughput. The DM12 is a simple and robust dovetail fixture designed for stock under 25mm. It features a wedge clamp for superior gripping force and a low profile design that op mizes tool clearance. This micro dovetail fixture is the perfect choice for mul -axis work on smaller parts. R-DM25 32mm 19mm DM25 33 mm 21 mm Overall Length 37 mm 37mm 27mm Overall Height Min. Stock Size 27 mm 25 mm 39mm 57mm Dovetail Depth Holding Force (27 Nm torque) 2.5 mm 10.7 kn 17 PM1-DM12 R-DM12 D115P Designed specifically for the firearms industry, these compact units are ideal for running upper receivers or any accessory that features a Compact 45 Dovetail Hardened Steel 18

11 DM50 GRIPPER JAWS Overall Length Overall Height Min. Stock Size Dovetail Depth Holding Force (27 Nm torque) DM50 50 mm 38 mm 50 mm 5 mm 16.9 kn R-DM50 For 50 mm to 100 mm stock The DM50 is a simple and robust 50 mm x 50 mm dovetail fixture designed for all 3, 4 and 5-axis cnc machines. The low profile design op mizes tool clearance and minimizes second opera on cleanup: saving me, cost and material. The DM50 dovetail fixture u lizes a 45 dovetail angle. The body also features a loca ng dowel pin that allows parts to be moved from fixture to fixture while manintaining accuracy and repea bility. The loca ng pin repeats within.025 mm allowing parts to be roughed on lower cost machines and then relocated on higher precision machines for finishing work, increasing throughput. *Adapter not included The DJ6 gripper jaws with built in 45 degree dovetails are the perfect accessory for your 6 machine vise. The ul mate solu on for quick and easy set-ups. Jaws are heat treated and precision ground for superior repeatability and longevity. Fits all 6 Kurt machine vises 2.54 mm step 50mm 38mm Built-in 45 dovetail Jaws are hardened 55 HRC 73mm 50mm Precision ground PVD Coated for wear resistance 19 20

12 PYRAMIDS PM1-DM12 For stock under 25 mm The PM1DM12 pyramid u lizes 12 of our DM12 dovetail fixtures. The orienta on of the fixtures on the pyramid ensures op mal tool clearance for mul ple parts. The modular design allows for fixtures to be added or removed depending on the length and size of the workpiece. Machine up to 12 parts on this compact unit. AUTOMATION AUTOMATE 5th Axis workholding solu ons are available for the following systems: -Erowa -System 3R -Big Kaiser -Schunk -Hirschmann -Lang -Jergens -Matsuura *Please call for details. Maximize pallet efficiency PM2-DM25 CER40 The PM2DM25 pyramid fixtures u lizes four of our DM25 dovetail fixtures. The orienta on of the fixtures allows for op mal tool clearance and minimizes secondary opera on cleanup: saving me, cost and material. Space is money. The small footprint of this pyramid ensures no space is wasted, which allows machining of four parts simultaneously in a small area. Run more parts per cycle and minimize pallet and tool changes. The PM2DM25 is the perfect solu on for running unnatended shi s, saving on labor cost. The versa le fixture can be mounted on trunnions, pallets, machine tables, etc. The CER40 roundbar fixture u lizes a standard ER40 collet with an integrated threaded holder. CER40 accepts all standard ER40 collets up to 29 mm diameter. The CER40 is popular with impeller and dental customers. It is the ul mate solu on for milling round stock on a ver cal machining center. *Adapter not included R-CER40

13 Fixed Jaw Vise THE DEUCE THE DEUCE ACCESSORIES 1 2 Quick change jaws without disassembling vise Remove center jaw for easy conversion from single to double station 2 Cost savings utilizing the Deuce (DV56) on a four sided 400mm tombstone: 32 parts (16 vises) 8 minute runtime (per part) 12 tools (6 sec per tool change) Time saved on tool changes: 36 minutes Double Station Hard Jaw Set 3 4 Heat-treated steel construction Low profile design (maximize work envelope) 3 1 DV56-3R Compatible with DV56 DV510-3R Compatible with DV510 *Jaw sets are sold separately from vise base. 5 Standard bolt spacing (4 or 100mm) 4 5 *Jaw sets are sold separately from vise base. Double Station Machinable Jaw Set Single station (jaws reversed) Fixed Jaw Double station (machinable jaws) Double DV56- MJ Compatible with DV56 DV510- MJ Compatible with DV510 *Jaw sets are sold separately from vise base. DV56 DV510 Example: 12 complete parts including deburr: 23 seconds each Base Length 150 mm 250 mm Sample Job: 5 Slot MLOK rails Clamping Force (61 Nm torque) Clamping Range Jaw Length 16 kn 16 kn mm mm 150 mm 250 mm Shown are (6) DV56 vises on Haas DM-2 (3) DV56 with hard jaws (3) DV56 with machinable jaws 33 mm 30 mm 47 mm 42 mm DV56 42 mm DV510 Hard jaw Soft jaw This example holds 24 parts. It produces 12 Op1 parts and 12 completed parts after Op2.

14 TECHNICAL DATA 5TH AXISR V75100 Maximum Torque for Vise Assembly: (61.01 Nm) Maximum Torque for Shoulder Bolts: (33.90 Nm) Effective Clamping Force: ( Nm) V552M & V562M Maximum Torque for Vise Assembly: (74.57 Nm) Effective Clamping Force: ( Nm) V6105M Maximum Torque for Vise Assembly: ( Nm) Effective Clamping Force: ( Nm) General Instructions Use of 6 point socket and torque wrench is strongly recommended Do not exceed maximum torque specification Torque (M12) Socket Head Cap Screws to (47.45Nm) For V552M/V562M or (67.79 Nm) for V6105M Additional Information For model file downloads and compatibility information, please visit our website at: See our products in action at: