Kurt 2001 Metric Products Catalog

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1 Kurt 2001 Metric Products Catalog TM

2 The Kurt Workholding Your One Family= Stop Workholding Source At Kurt, we provide the complete spectrum of workholding solutions, from a full line of single and multiple station vises, to complete modular vise systems, to custom engineered workholding. We ve built our reputation as the workholding specialist by assisting automotive, aerospace and other metalworking-intensive industries to improve quality and reduce cycle times. The fact that we manufacture most of our workholding components from 552 N/mm 2 ductile iron assures you that Kurt workholding has the strength and rigidity to hold all parts, large and small, while they absorb and dampen machine vibration. Products shown on this page are metric and non-metric. If you have interest in Kurt s non-metric or custom workholding, contact your local Kurt distributor or call the Kurt factory. Kurt s mission is to provide the highest quality workholding products and solutions while developing the most innovative new products and services to meet our customer s changing needs. Kurt brings more than four decades of experience in providing solutions to CNC machine workholding problems and a deep understanding of how workholding integrates into today s quality driven manufacturing process. 2 Phone Fax

3 WORKHOLDING APPLICATION AND VISE SELECTION CHART AngLock "D" Series, Series, DoubleLock, 8-11 ClusterTower, CarvLock, 4-7 MiniLock, High Density Workholding, 4-17 MACHINERY TYPES CNC, Horizontal Machining Center/FMS CNC, Vertical Machining Center Knee Type Mills Manual Mills CNC Mills Pallet Changers For VMC's Surface Grinders VISE TYPES Single Vise Double Vise Edge Clamp Modular Vise Pallet Vise Tower Vise TYPE OF WORK General Purpose Machining High Horsepower Machining High Precision Machining Small Parts Large Parts FEATURES Air Operated Hydraulic Operation (Hand or Foot Actuated) Manual Operation Machinable Jaw Available Internal Hex Available Reverse Screw Available 552 N/mm 2 Ductile Iron Base "Pull-Type" Jaw Clamping Clamps Dissimilar Size Parts JAW WIDTH 76.2mm 101.6mm 127.0mm 152.4mm 203.2mm High Precision Single Station Workholding, Modular Workholding, General Purpose Workholding, Accessories, Phone Fax

4 CARVLOCK DLUM4, DLUM6 VISES HIGH DENSITY WORKHOLDING CARVLOCK VISES The CarvLock vise series from Kurt offers a new systems approach to high precision workholding. The 552 N/mm 2 ductile iron base has superior vibration damping characteristics. The ability to carve part profiles on all four sides of the movable jaws adds versatility and economical advantages. DLUM mm Vise Base Shown with DLUM6ALU-Jaw Kit. Features: Productivity - multiple part workholding for better spindle utilization, reduced tool change time, and reduced machine travel from part to part. Durability N/mm 2 ductile iron body and steel components provide strength, rigidity and long term accuracy while absorbing any machining vibration. Flexibility - quick change jaws reduce set-up times for greater part turn-arounds. Economy - jaws may be machined on all four sides (aluminum or ductile iron). Self adjusting throughout entire clamping range. Can clamp A and B loads in same set-up. Accuracy - job-to-job setup changes within locating holes in vise base held to ±.0254mm (.001"). 50.8mm jaw travel using the CarvLock jaw kits. Change a set of jaws in 1 minute. AngLock design assures that the movable jaw does not lift. 10 year limited warranty on vise base only. Optional internal hex available. 3 Jaws are rotated and the second set of parts clamped. 4 Phone Fax

5 CARVLOCK DLUM4, DLUM6 VISES 2 Fast. Change all three jaws in a minute. First set of parts are clamped in vise. 1 Machined jaws installed. Two parts are machined into one jaw set. CARVLOCK VISES HIGH DENSITY WORKHOLDING The CarvLock system optional jaw kits include: Machinable quick-change ductile iron in 3 heights. Machinable quick-change aluminum in 3 heights. Optional conversion plate kit available for wider single part clamping. DLUM vise shown with optional conversion plate kit. (DLCUM4-Kit) (DLCUM6-Kit) Phone Fax

6 SELECT YOUR CHOICE OF JAW KITS FOR CARVLOCK HIGH DENSITY WORKHOLDING CARVLOCK VISES DLUM4ALU - Jaw Kit DLUM6ALU - Jaw Kit Quick Change, Machinable Soft Jaws 90 indexable soft jaws ( T6 Aluminum) can be machined to fit the shape of your part for inexpensive dedicated fixturing. Movable jaw blocks are indexable and machinable on all four sides. Allows machining over bolt holes in stationary jaw. Stationary jaws are keyed to the vise base for repeatability within.0254mm (.001"). DLUM4C - Jaw Kit DLUM6C - Jaw Kit Quick Change, Machinable Ductile Iron Jaws Movable jaw blocks are indexable and machinable on all four sides. Allows machining over bolt holes in stationary jaw. Movable and stationary jaws may be heat treated for longer life. Stationary jaws are keyed to the vise base for repeatability within.0254mm (.001"). CC MAX BB SQ DD CC MAX BB SQ DD ALU-JAW KIT CARVABLE AREA ALL JAWS BB SQ C-JAW KIT CARVABLE AREA ALL JAWS BB SQ CC MAX CC MAX BB SQ BB SQ Available Accessories: ArmLock Handle, p.26 Speed Handle, p.26 TH6 Torque Handle, p.26 Hex Extensions, p.26 See accessory section, Pages Phone Fax

7 CARVLOCK DLUM4, DLUM6 JAW KITS VISE BODY DIMENSIONAL DATA-MM DLUM4 DLUM6 A B C D E F G H J Ship Wt Kgs BB CC DD 101.6mm Jaw Kits DLUM4ALU- Jaw Kit DLUM4ALU1.70- Kit DLUM4ALU2.20- Kit DLUM4C- Jaw Kit DLUM4C1.70-Jaw Kit DLUM4C2.20-Jaw Kit 152.4mm Jaw Kits DLUM6ALU- Jaw Kit DLUM6ALU2.50- Kit DLUM6ALU3.25- Kit DLUM6C- Jaw Kit DLUM6C2.50-Jaw Kit DLUM6C3.25-Jaw Kit VISE CLAMPING FORCE-kN Torque- Nm DLUM4 DLUM VISE JAW DIMENSIONAL DATA-MM EE FF GG HH JJ CARVLOCK VISES HIGH DENSITY WORKHOLDING DLUM VISE BASE- BOTTOM VIEW F D DLUM VISE BASE- SIDE VIEW E H (INT HEX) C EXT HEX G A B INT HEX J FOR HOLE PATTERN LOCATION SEE DL VISE LINE CONVERSION KIT JAW POSITIONS OPTIONAL CONVERSION KIT HH MIN JJ MAX FF MIN GG MAX EE ALU KIT CONVERSION KIT C KIT Phone Fax

8 DOUBLELOCK VISES MANUAL HIGH DENSITY WORKHOLDING DOUBLELOCK VISES DLM430 DLM640 The DLM430 and DLM640 DoubleLock vises offer cost saving productivity by maximizing the number of parts in the work envelope. Features: Large Capacity -DLM430 (76.2 x 101.6mm) each station. -DLM640 (101.6 x 152.4mm) each station. Productivity multiple part workholding for better spindle utilization, reduced tool change time, and reduced machine travel from part to part. Accuracy repeatable clamping to.0051mm (.0002"). Durability 552 N/mm 2 ductile iron body and steel components provide strength, rigidity and long term accuracy while absorbing machining vibration. Self-adjusting over the entire clamping range. Optional internal hex screw available. AngLock design assures that the movable jaw does not lift. 10 year limited warranty. FRONT MOVABLE JAW SET Shown with optional convertible kit. Use your DoubleLock vise to it's full capacity with the DoubleLock convertible kit. The kit is available for the DLM430 and DLM640 vises. 1 year limited warranty. A E F OPTIONAL CONVERTIBLE KIT - JAW POSITIONS REAR MOVABLE JAW SET CONVERSION KIT PLATE G B C D H OPTIONAL CONVERTIBLE KIT - JAW OPENING POSITIONS- MM A B C D E F G H Ship Wt. Kgs DLCM430 - KIT DLCM640 - KIT Available Accessories: ArmLock Handle, p.26 6PJSM Magnetic Jaw Plate Set, p.24 TH6 Torque Handle, p.26 Groove Lock Workstop, p.24 See accessory section, Pages Phone Fax

9 F R Q KK INT HEX H MOVEMENT BOTH DIRECTIONS Z INT HEX G HEX DR & C'BORED FOR EEØ SHCS (6X) SECONDARY MOUNTING HOLE PATTERN (3X) W W (3X) N X Ø (4X) ADDITION TO REQUIRED MOUNTING OPTION (4X DR & C'BORED FOR EEØ SHCS) M (4X) FRONT VIEW O REAR VIEW DD BB L CC TOP VIEW FF MAX V C T U P (TYP) D CC SIDE VIEW BOTTOM VIEW DD DOUBLELOCK VISES E REQUIRED WHEN USING THIS MOUNTING OPTION (4X) DR & C'BORED FOR EEØ SHCS U HH HH JJ FF MAX T V JAW POSITIONS FF GG FF FF Y Ø (2X) HH K B J A T MANUAL VISE CLAMPING FORCE- kn Manual Torque DLM430 DLM640 Nm DIMENSIONAL DATA- MM DLM430 DLM640 A B C D E F G H J K L M N O P M10x1.5 M12x1.75 Q R S M8x1.25 M10x1.5 T U V W X Y Z BB CC DD EE FF GG HH JJ KK Ship Wt Kgs VISES DOUBLELOCK HIGH DENSITY WORKHOLDING S (4X) O Phone Fax

10 HIGH DENSITY WORKHOLDING DOUBLELOCK VISES DOUBLELOCK VISES HYDRAULIC DLHM430 DLHM640 The DLHM430 and DLHM640 hydraulic DoubleLock vises from Kurt offer two clamping stations with a part capacity of 76.2 x 101.6mm (DLHM430) and x 152.4mm (DLHM640). The hydraulic DoubleLock vise provides repeatable clamping for high accuracy machining and handles a higher horsepower cut than the manual version. The compact design features a wide range of clamping forces up to 56 kn. Productivity multiple part workholding for better spindle utilization, reduced tool change time, and reduced machine travel from part to part. Durability 552 N/mm 2 ductile iron body and steel components provide strength, rigidity and long term accuracy while absorbing machining vibration. AngLock design assures that the movable jaw does not lift. 10 year limited warranty. Intensifier, APD50-112, available in either hand (APD Hand) or foot (APD Foot) option. Purchase separately for the DLHM430 and DLHM640 models only. Available Accessories: 6PJSM Magnetic Jaw Plate Set, p.24 Groove Lock Workstop, p.24 Intensifier, p.25 See accessory section, Pages Phone Fax

11 TOP VIEW DOUBLELOCK VISES HYDRAULIC C LLø 1/8 NPT HYD PORT 7/16 INT HEX KK DR & C'BORED FOR EEØ SHCS (6X) SECONDARY MOUNTING HOLE PATTERN (3X) W W (3X) R Q N X Ø (4X) H MOVEMENT BOTH DIRECTIONS M (4X) FRONT VIEW O REAR VIEW DD BB CC ADDITION TO REQUIRED MOUNTING OPTION (4X DR & C'BORED FOR EEØ SHCS) L V T U FF MAX P (TYP) BOTTOM VIEW D U SIDE VIEW T HH HH V JJ CC DD E REQUIRED WHEN USING THIS MOUNTING OPTION (4X) DR & C'BORED FOR EEØ SHCS FF MAX JAW POSITIONS FF GG Y Ø (2X) FF FF HH K T J A B VISE CLAMPING FORCE- kn Hydraulic BAR DLHM430 DLHM DIMENSIONAL DATA- MM DLHM430 DLHM640 A B C D E H J K L M N O P M10x1.5 M12x1.75 Q R S M8x1.25 M10x1.5 T U V W X Y BB CC DD EE FF GG HH JJ KK LL Ship Wt Kgs Displacement Cu.CMS VISES DOUBLELOCK HIGH DENSITY WORKHOLDING S (4X) O Phone Fax

12 CLUSTERTOWER HIGH DENSITY WORKHOLDING CLUSTERTOWER CTM4300 CTM4400 CTM4500 CTM6400 CTM6500 CTM6630 Features: Cast iron integral vise tower - highly rigid to achieve workpiece immobility and to dampen cutter induced vibration. New clutch design - automatically returns to correct position - no timing problems EVER! New holding block - now internalized resulting in 10% overall height reduction. Optional internal hex further shortens overall height. Pre-load adjustment is standard. New chip guard system - center clamping area is fully covered 100% of the time. Famous AngLock design - minimizes movable jaw lift x 101.6mm maximum part capacity in eight clamping stations (101.6mm Tower) x 152.4mm maximum part capacity in eight clamping stations (152.4mm Tower). Opens to 253mm in single station 152.4mm conversion model. (CTM640-Kit) Opens to 191.8mm in single station 101.6mm conversion model. (CTM430-Kit) Three standard base sizes. Custom bases also available. Optional internal hex available. Available Accessories: Speed Handle, p.26 6PJSM Magnetic Jaw Plate Set, p.24 Groove Lock Workstop, p.24 See accessory section, Pages Phone Fax

13 CLUSTERTOWER D TYP E TYP X (INTERNAL HEX) HH JJ TO KK FF (OPTIONAL CONVERSION KIT) H F N TOP VIEW J G INTERNAL OR EXTERNAL EE HEX DD HEX Z 1/2 OF A ±.0254mm (.001) A (SQUARE) 300 & 630 MM BASE PLATE ONLY 400 & 500 MM BASE PLATE ONLY S SIDE VIEW Q T V R O Z 0 mm TO LL MAX P (3X) U (5X) M (5X) DR & C'BORE FOR K SHCS (4X) DR & C'BORED FOR L SHCS (4X) 1/2 OF A ±.0254 mm (.001) M (3X) C X 45 (4X) BB 0 mm TO LL MAX W (EXTERNAL HEX) CC Y B VISE CLAMPING FORCE- kn Torque- Nm. CTM4300 CTM4400 CTM4500 CTM6400 CTM6500 CTM DIMENSIONAL DATA- MM CT4M300 CTM4400 CTM4500 CTM6400 CTM6500 CTM6630 A 300MM 400MM 500MM 400MM 500MM 630MM B C D E F G H N/A J N/A K L N/A M N 40.0 N/A N/A N/A N/A O 80.0 N/A N/A N/A N/A P M12x1.75 N/A N/A N/A N/A M16x2.0 Q N/A N/A R N/A N/A S N/A N/A T N/A N/A U N/A M16x2.0 M16x2.0 M16x2.0 M16x2.0 N/A V N/A W Movement Movement Movement Movement Movement Movement X Y Z BB CC DD EE FF HH JJ KK LL Est Ship Wt. Kg ( )( )( )( )( )( ) CLUSTERTOWER HIGH DENSITY WORKHOLDING Phone Fax

14 CARVLOCK CLUSTERTOWER HIGH DENSITY WORKHOLDING CARVLOCK CLUSTERTOWER CTUM4300 CTUM4400 CTUM4500 CTUM6400 CTUM6500 CTUM6630 CTUM6 Shown with DLUM6ALU - Jaw Kit Assembly Fast. Change all three jaws in a minute. CTUM6 shown with conversion kit (CTCUM6-KIT) assembly for single station vise application. The CarvLock vise series from Kurt offers a new systems approach to high precision workholding. The 552 N/mm 2 ductile iron base has superior vibration damping characteristics for today's high speed machining. The ability to carve part profiles on all four sides of the movable jaws adds versatility and economical advantages. Features: Productivity - multiple part workholding for better spindle utilization, reduced tool change time, and reduced machine travel from part to part. Durability N/mm 2 ductile iron body and steel components provide strength, rigidity and long term accuracy while absorbing any machining vibration. Flexibility - quick change jaws reduce set-up times for greater part turn-arounds. Economy - jaws may be machined on all four sides (aluminum or ductile iron). Stationary and movable jaws repeatable to.0254mm (.001"). Self adjusting throughout entire clamping range. Can clamp A and B loads in same set-up. Accuracy - job-to-job setup changes within locating holes in vise base held to ±.0254mm (.001"). Famous Anglock design - minimizes movable jaw lift. 50.8mm jaw travel using the CarvLock jaw kits. Change a set of jaws in 1 minute. Center clamping area is fully covered 100% of the time. 10 year limited warranty on vise base only. Optional internal hex available. Three standard base sizes. Custom bases available. Optional 101.6mm conversion kit. (CTCUM4-Kit) Optional 152.4mm conversion kit. (CTCUM6-Kit) ClusterTower provides flexible holding options as shown in photo. Jaws on right are machinable aluminum, on left are machinable ductile iron Phone Fax

15 TOP VIEW CARVLOCK CLUSTERTOWER D TYP E TYP INTERNAL CC HEX DD DD CONVERSION KIT H F OPTIONAL CONVERSION KIT JJ MIN KK MAX ALU KIT J G 1/2 OF A ±.0254mm (.001) A (SQUARE) SIDE VIEW V EXTERNAL BB HEX CONVERSION KIT JAW POSITIONS 400 & 500 MM BASE PLATE ONLY N S Q 630 MM BASE PLATE ONLY T R Z Y P (3X) DR & C'BORE FOR K SHCS (4X) DR & C'BORED FOR L SHCS (4X) 1/2 OF A ±.0254mm (.001) C X 45 (4X) X INTERNAL HEX) B GG MIN HH MAX C KIT U (5X) M (5X) W (EXTERNAL HEX) Torque- Nm VISE CLAMPING FORCE- kn CTUM4300 CTUM4400 CTUM4500 CTUM6400 CTUM6500 CTUM DIMENSIONAL DATA- MM CTUM4300 CTUM4400 CTUM4500 CTUM6400 CTUM6500 CTUM6630 A 300MM 400MM 500MM 400MM 500MM 630MM B C D E F G H N/A J N/A K L N/A M N 40.0 N/A N/A N/A N/A O 80.0 N/A N/A N/A N/A P M12x1.75 N/A N/A N/A N/A M16x2.0 Q N/A N/A R N/A N/A S N/A N/A T N/A N/A U N/A M16x2.0 M16x2.0 M16x2.0 M16x2.0 N/A V N/A W X Y Z BB CC DD GG HH JJ KK Est Ship Wt Kgs CARVLOCK CLUSTERTOWER HIGH DENSITY WORKHOLDING O M (3X) Phone Fax

16 SELECT YOUR CHOICE OF JAW KITS FOR CARVLOCK HIGH DENSITY WORKHOLDING CARVLOCK CLUSTERTOWER DLUM4ALU - Jaw Kit DLUM6ALU - Jaw Kit Quick Change, Machinable Soft Jaws 90 indexable soft jaws ( T6 Aluminum) can be machined to fit the shape of your part for inexpensive dedicated fixturing. Movable jaw blocks are indexable and machinable on all four sides. Allows machining over bolt holes in stationary jaw. Stationary jaws are keyed to the vise base for repeatability within.0254mm (.001"). BB SQ CC MAX DD ALU-JAW KIT CARVABLE AREA ALL JAWS BB SQ CC MAX BB SQ DLUM4C - Jaw Kit DLUM6C - Jaw Kit Quick Change, Machinable Ductile Iron Jaws Movable jaw blocks are indexable and machinable on all four sides. Allows machining over bolt holes in stationary jaw. Movable and stationary jaws may be heat treated for longer life. Stationary jaws are keyed to the vise base for repeatability within.0254mm (.001"). BB SQ CC MAX DD C-JAW KIT CARVABLE AREA ALL JAWS BB SQ CC MAX BB SQ Available Accessories: Speed Handle, p.26 TH6 Torque Handle, p.26 Hex Extensions, p.26 See accessory section, Pages Phone Fax

17 CARVLOCK CLUSTERTOWER CARVLOCK CLUSTERTOWER HIGH DENSITY WORKHOLDING BB CC DD 101.6mm Jaw Kits DLUM4ALU- Jaw Kit DLUM4ALU1.70- Kit DLUM4C- Jaw Kit DLUM4C1.70-Jaw Kit 152.4mm Jaw Kits DLUM6ALU- Jaw Kit DLUM6ALU2.50- Kit DLUM6C- Jaw Kit DLUM6C2.50-Jaw Kit CTUM6 Tower - (Without jaw blocks installed) Phone Fax

18 VERSATILE LOCK VISES MANUAL HYDRAULIC AIR VERSATILE LOCK VISES HIGH PRECISION SINGLE STATION WORKHOLDING 3600HM - Standard Hydraulic 3600AM - Standard Air 3600VM The Versatile Lock vise is the industry s ultimate single station CNC vise. It offers ultra-precision function through these important design features: The original, time proven Kurt AngLock design prevents parts from lifting upward under heavy clamping loads. The pull-type jaw clamping reduces jaw stationary deflection by at least 80%. The one piece vise body and stationary jaw provide greater strength while reducing weight. Features: Can be mounted upright or on either side. Matched stationary jaw to keyway including the body height ±.0254mm (.001")..0127mm (.0005") clamping repeatability. Footprint on the short version is 330.2mm. Ideal for the smallest machines. Hydraulic option is available as a complete package including the intensifier (specify foot or hand actuation). All air and hydraulic units feature a 6.4mm vise stroke. Air vise has a precise and repeatable gentle touch for delicate parts. Durability N/mm 2 ductile iron body and steel components provide strength, rigidity and long term accuracy while absorbing any machining vibration. 10 year limited warranty. Optional internal hex available for 3600VM only. Available Accessories: The 3600VM shown mounted back to back. Makes a fast, easy and economical vise tombstone. Bases can be tailored for most HMC s. ArmLock Handle, p.26 6PJSM Magnetic Jaw Plate Set, p.24 Intensifier, p.25 See accessory section, Pages Phone Fax

19 VERSATILE LOCK VISES P (TYP) FRONT VIEW B O AIR UNIT END OF VISE N SIDE VIEW J K G F H JAW POSITIONS KK HYDRAULIC UNIT HH L A BB MANUAL MODEL ONLY GG EE S Q X D M E C U (TYP) BOTTOM VIEW W HEX VISES VERSATILE LOCK DD CC MANUAL MODEL ONLY LL VISE CLAMPING FORCE- kn Manual Manual Torque Nm 3600VM VISE CLAMPING FORCE- kn Hydraulic BAR Hydraulic 3600HM VISE CLAMPING FORCE- kn Air BAR Air 3600AM S Y R T (TYP) DIMENSIONAL DATA- MM Manual Hydraulic Air 3600VM 3600HM 3600AM A B C D E F G H J K L M N O P M12x1.75 M12x1.75 M12x1.75 Q R S T U V W X Y BB N/A N/A CC DD N/A N/A EE N/A 61.2 N/A GG N/A 85.7 N/A HH N/A N/A KK N/A N/A 26.2 LL N/A N/A Ship Wt. Kgs Displacement Cu. CMS N/A 19.3 N/A V HIGH PRECISION SINGLE STATION WORKHOLDING Phone Fax

20 MINILOCK MTM4 MTM5 MTM6 MTM8 MODULAR WORKHOLDING MINILOCK Unlike many competitive cam action models, this product employs the same AngLock concept as the world famous Kurt vises. When a quarter turn is applied to the screw, the split clamp jaw is forced both laterally and down, precisely clamping the part and preventing part lift at the same time. In-house tests showed zero lift when the MiniLock was used in several grinding operations. Features: By using stationary blocks or pins, two parts may be clamped by a single MiniLock. The versatile MiniLock can be used in single holding, double holding or multiples of both single and double holding applications. Ideal for hard fixturing as well as for palletizing small parts to be loaded into receivers on machine tables. Through the use of a variety of locating blocks, workstops and MiniLocks, several similar parts or a part family can be located on a single pallet. Clamping jaw made from rugged Ampco 18 aluminum bronze. Actuating screw is made from a special alloy steel. While one pallet of parts is being machined, the operator can be unloading and loading a second similarly configured pallet away from the machine tool. Steps may be machined into the clamp jaw for operations that require parts to be raised above the pallet or machine table. The low profile allows for machining of complete top surfaces of parts without having to re-clamp. Conveniently uses standard thread sizes and standard hex keys. One MiniLock package contains six MiniLocks. One Year Limited Warranty Phone Fax

21 C' BORE DEPTH MINILOCK MINILOCK DIMENSIONS - MM Model Number MTM4 MTM5 MTM6 MTM8 Hex Size Hex Thickness Screw Size Hex Wrench Size Screw Length Suggessted Tapped Hole Loc. From Edge of Part Min Distance From Screw C L Option: To allow a greater differential between workpieces, it is suggested you create a thread free zone to allow more sideways movement for the screw head. Max Distance From Screw C L M6X M8X M10X M12X Important Notice: Full thread is required when MiniLock is used clamping only on one side. 45 Thread Chamfer Dia Max Part Size Differential Double Clamp Optional C Bored Tapped hold Use for Larger part Tolerance Differential C Bore Diameter +.39mm-.13mm C Bore Depth ±.50mm Max Part Size Differential Double Clamp Approx. Thread Engage Torque Nm Clamping Force kn MINILOCK MODULAR WORKHOLDING MIN DISTANCE MAX DISTANCE HOLE LOCATION SCREW LENGTH C' BORE DIA THICKNESS SCREW SCREW LOCATION "O" RING 45 THREAD CHAMFER DIA HEX SIZE MiniLock before tightening clamp screw MiniLock after tightening clamp screw Clamp multiple parts with several MiniLocks and workstops. Three MiniLocks used to clamp one larger part. Phone Fax

22 ANGLOCK D-SERIES VISES DM30 DM40 DM50 DM675 DM688 DM810 GENERAL PURPOSE WORKHOLDING ANGLOCK D-SERIES VISES The original Kurt Anglock D-Series vises are designed for precision part clamping on basic machine tools such as knee-type mills, grinders and machining centers. D-Series vises are ideal for use in running production parts where datums, flatness and parallelism is important. You can precision bore, tap, drill, grind and finish with high accuracy on most parts made of die cast aluminum, steel, and iron in your Kurt Anglock vises. No other brand can give you the time proven accuracy of the Kurt Anglock vises. All Kurt vises have a friction reducing, needle bearing, thrust collar. The needle bearing increases jaw clamping pressure. Features: AngLock design assures the movable jaw does not lift. Hardened vise bed. Hardened jaw plates. Semi-hard steel screw. 552 N/mm 2 ductile iron body. Matching of bed height ±.0254mm (.001") available at an additional cost for the DM30, DM40 and DM50 vises. (DM675, DM688 and DM810, are already matched) Matching of the keyway to the stationary jaw ±.0254mm (.001") is available at additional cost. 10 year limited warranty. DM675 Available Accessories: 6PJSM Magnetic Jaw Plate Set, p.24 Groove Lock Workstop, p.24 Torque Handle, p.26 Step Keys, p.25 Hex Extensions, p.26 AngLock Swivel Base, p.25 See accessory section, Pages Phone Fax

23 ANGLOCK D-SERIES VISES Q R F S S G T TOP VIEW C U SIDE VIEW MAX J H K V W HEX MANUAL VISE CLAMPING FORCE- kn Torque Nm DM30 DM40 DM50 DM675 DM688 DM A L NUT SHOWN IN CLOSED POSITION M 6.4mm (.25) D675 & D810 ONLY F E (TYP) (4X) D FRONT VIEW B P (TYP) O N JAW PLATE POSITION BB CC DD DIMENSIONAL DATA- MM DM30 DM40 DM50 DM675 DM688 DM810 A B C D E F G H J K L M N/A N/A N/A 35.3 N/A 42.4 N O P M8x1.25 M10x1.50 M10x1.50 M12x1.75 M12x1.75 M16x2.0 Q R S T U V W BB CC DD Ship Wt Kg ANGLOCK D-SERIES VISES GENERAL PURPOSE WORKHOLDING Phone Fax

24 VISE ACCESSORIES JAW PLATES, WORKSTOPS 6PJSM MAGNETIC JAW PLATE AND PARALLEL SET This 152.4mm magnetic jaw set from Kurt comes complete with two jaw plates with an embedded earth magnet for holding the parallels in place, leaving hands free to hold and clamp the workpiece. Genuine Kurt Groove Lock workstops are also included, all in it s own convenient Wooden storage box. This 11 Piece Set Includes: 2 ea. 4.7mm x 25.4 x152.4mm ground steel parallels. 2 ea. 4.7mm x 31.8 x 152.4mm ground steel parallels. 2 ea. 4.7mm x 44.5 x 152.4mm ground steel parallels. 1 ea. D60-7-MAG hardened jaw plate with earth magnet. 1 ea. D MAG hardened Groove Lock jaw plate with earth magnet. 1 ea. WSRLM46 Kurt Groove Lock workstop. 1 ea. WSRLEM46 Kurt Groove Lock extended workstop. 1 ea. Wooden storage box. Features: Fits all Kurt 152.4mm vises. Powerful earth magnets hold the parallels in place securely. Genuine Kurt Groove Lock workstops are included. Storage box helps keep you organized. Ground steel jaw plates and parallels MM MAGNETIC JAW PLATES Features powerful earth magnets for holding parallels securely in place, leaving hands free to hold and clamp the workpiece. Fast and accurate set ups mm MAGNETIC JAW PLATES- MM Part # Description Length Width Height D60-7-MAG 152.4mm Magnetic Jaw Plate D MAG 152.4mm Magnetic Jaw Plate Accepts Groove Lock Workstops ACCESSORIES VISE ACCESSORIES GROOVE LOCK Trim length if used in center of jaw plate. Features: Simple, functional, integral workstop system. Workstop does not interfere with part or spindle. Single bolt design for tightening workstop. Multiple parts can be located on the same jaw plate. WSRLM46 WSRLEM46 GROOVE LOCK WORKSTOP D Item Part # Description 1 WSRLM46 Workstop assembly, suitable to use with 152.4mm jaw plates WSRLEM46 D D Extended length workstop assembly. Can be used on right or left end of jaw. Note: To use in center of jaw length, locating ear must be shortened to clear the top of the stationary jaw area mm Groove Lock jaw plate (Not Reversible) 152.4mm Groove Lock jaw plate (Reversible) 5 WSRLM SA Replacement clamp assembly GROOVE LOCK REVERSIBLE STYLE STEP JAW PLATES REVERSIBLE STYLE STEP JAW PLATES- MM Vise Size 152.4mm Part # Dim A Dim B Dim C Dim D D Dim E Phone Fax

25 VISE ACCESSORIES ANGLOCK SWIVEL BASE, VISE KEYS, HYDRAULIC INTENSIFIER SWIVEL BASE Swivel base allows positioning in 1 degree increments. SWIVEL BASE Part # Ship Wt.-Kgs Fits These Vise Models D40-4-SA 7.3 DM40 D50-4-SA 9.1 DM50 D60-4-SA 11.8 DM675, DM688 D80-4-SA 36.3 DM810 VISE KEYS Hardened vise keys are used to align your Kurt vise to your milling machine table. HARDENED METRIC KEYS (PAIR) Vise Model Key Size Part # 76.2mm & 101.6mm Vises 12.7mm (1/2") x 14mm D30-33M mm & 101.6mm Vises 12.7mm (1/2") x 18mm D30-33M18 127mm & 152.4mm Vises 17.5mm (11/16") x 18mm D50-33M mm Vises 20.6mm (13/16") x 18mm D80-33M18 VISE ACCESSORIES HYDRAULIC INTENSIFIER This power source simply converts air pressure to useable hydraulic pressure. A compressed air source is needed along with a filter, regulator and lubricator unit (not included) to control clamping forces. APD Hand or APD Foot ACCESSORIES Air Pressure Bar APD Hydraulic Pressure Bar Do not exceed 5.5 Bar Air Features: Air oil pressure ratio 40: cubic centimeters usable hydraulic oil. 1/4 NPT outlet fitting. Liquid fill hydraulic sight tube. For use with DLHM430, DLHM640 and 3600HM vises. Hand or foot operated. Phone Fax

26 VISE ACCESSORIES HANDLES, HEX EXTENSIONS ARMLOCK HANDLE AL6 Shown in #2 Position ArmLock adjustable lever length handle is designed to allow spinning of a 152.4mm vise screw with the lever in the central position for fast jaw movement and light work clamping. Comfortable higher torque clamping is possible with the lever in the #2 position. By adding a hex extension adapter, the handle can be used on or 203.2mm vises. The hex portion of the AL6 has a set screw to prevent accidental removal. KURT SPEED HANDLE D40SH D60SH Speed Handles reduce clamping time. The Speed Handles fit and 152.4mm Kurt AngLock vises. The Speed Handles do not interfere with the milling machine giving you rapid part loading and unloading. You get Kurt quality in this custom steel design, no aluminum hex to strip. By adding a hex extension adapter the handle can be used on mm vises. KURT TORQUE HANDLE TH6 ACCESSORIES VISE ACCESSORIES KURT TORQUE HANDLE TH6 Torque Vs. Position Position Torque Nm VISE SCREW HEX EXTENSIONS AND ADAPTERS The Kurt Torque Handle provides repeatable clamping for small delicate parts. The Torque Handle gives you a precise feel while providing an audible "click". The small mm overall length will not interfere with most table set ups and the steel construction will give you the versatility and reliability demanded by today s modern machine shops. A set screw allows your Torque Handle to become an integral part of your vise, and by adding a hex extension adapter you can use it on and 203.2mm vises. Features: Vise screw hex extensions become useful when the vises are mounted on large machines where extending the hex will allow better access. Hex extension adapters will allow a 152.4mm handle to be used on a 101.6mm or 203.2mm Kurt vise. ø "C" "D" "B" "A" "E" Vise Size Handle Size VISE SCREW HEX EXTENSION- MM Part # Dim A Dim B Dim C Dim D Dim E HEX4A HEX HEX HEX HEX8A Phone Fax

27 NOTES Phone Fax

28 ISO 9001 KURT MANUFACTURING Industrial Products Division QMI Kurt Manufacturing Industrial Products Division 1325 Quincy Street Northeast Minneapolis, Minnesota USA Tel: Fax: address: website address: AngLock, ArmLock, DoubleLock are registered trademarks of Kurt Manufacturing Kurt, One Stop Workholding, Versatile Lock, MiniLock, Groove Lock, ClusterTower, CarvLock, are trademarks of Kurt Manufacturing Copyright. All rights reserved

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