2014 / Universal 5 Axis Vise Positive high strength clamping close to the work-piece Obstruction free 5-axis machining

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1 21 / 215 Vischer & Bolli Machining and workholding Universal 5 Axis Vise Positive high strength clamping close to the work-piece Obstruction free 5-axis machining

2 Obstruction free 5-side machining More and more companies are investing in 5 axis machining centres to enable increasingly challenging requirements for more complex work-pieces, shorter run times and smaller batch sizes to be satisfied. Growing importance therefore attaches to the workholding method for which new solutions must be found. The optimal solution for the following key requirements unrestricted all-around access to the work-piece a optimum clamping height above the table high clamping force 3 kg / 77 lb b, secure clamping with grip jaws c low clamping depth c suitability for raw or premachined, cubical, round or odd shaped parts d un-parallel parts are easily clamped e variable clamping range, 1 - > 1 mm (,1 - > ) minimum weight easy loading flexibility operational from two sides 1 With a clamping depth of just or 8 mm [.157 or.315 ] and a freely selectable clamping height of 1, 125, 15 and 175 mm [3.93,.92, 5.9, 6.89 ] (page ) above the table, machining is done in the best possible position for machine tool and work-piece. This creates the possibility of working with the shortest and most stable tools. Cube, round and odd shaped work-pieces can be clamped to fit their shape easily with the SERRATED grip jaws with no need for previous embossing! Additionally pre-machined work-pieces can be clamped accurately using machinable soft jaws and supportplates. The clamping range is limited only by the size of the machine table mm mm 3

3 The clamping unit can be mounted directly on T-slot (page 6) or grid machine tables (page 7), grid-plates, pallets or on a base plate (page 5). This base plate includes a number of bores that permit a direct link to the zero point clamping system (vb catalog 7.52) as well as to most T-slot or grid machine tables. The clamping force is generated right below the clamping surface. This completely prevents spreading of the clamping jaws, as can happen if conventional high clamping jaws are used on bed rails with a low mounted spindle. 2 2 parallel clamping conventional opens under working strain Clamping force no flare out under tension Clamping force 1-17

4 Clamping capacity height 1 / 125 / 15 / 175 (3.937 /.921 / 5.96 / 6.89 ) 1 (3.937 ) Clamping range Spindle Part no. Spindle length mm Clamping range mm mm (.72 ) 12 mm (.72 ) mm (8.661 ) 22 mm (8.661 ) mm ( ) 32 mm ( ) Clamping of larger parts is easily done by joining 2 or more spindles together with the coupling nut. max. tightening clamping force 12 Nm / 9 ft-lb 3 kg / 77 lb Spindle setup Locking screw part no. 72 M6x3 Spindle nut part. no. 728 Locking slot Secure spindle nut part no. 728 with set screws part no. 72 SM5x6 on locking slots Mount locking nuts part no. 729 with play, secure with locking screw part no. 72 M6x3 Spindle Locking slot Mounting adapter part no. 72 Mounting aid for driving sleeve or locking nut Driving sleeve part no. 7211, secure with locking screw part no. 72 M6x3 minimum thread reach in to driving sleeve Locking nuts part no. 729 Locking screw part no. 72 M6x3 Locking screw part no. 72 M6x3 Spindle max. tightening 12 Nm / 9 ft-lb clamping force 3 kg / 77 lb Mounting adapter part no. 72 Mounting aid for driving sleeve or locking nut

5 Set to fit T-slot baseplate Set consisting of: Vise with mounting blocks and T-slot baseplate 1 x spindle 12 mm (.72 ) (Pos.15 see page ) part no clamping range -12 mm 2 x grip jaw 8 mm (,315 ) (Pos.22 see page 12) part no ready to use on most machine tables width mm - 1 height mm vb 5 ax 1-1 Vise with mounting blocks fixed jaw side part no moving jaw side part no vb 5 ax vb 5 ax 1-15 vb 5 ax T-slot baseplate T126 L = mm (15.78 ) Part no. 72-T126 L = 5 mm ( ) Part no. 725-T126 L = 6 mm (23,622 ) Part no. 726-T126 Order no. 72 Set 1 x x 72 Set 2 x x 72 Set 3 x x 72 Set x x 72 Set 5 x x 72 Set 6 x x 72 Set 7 x x 72 Set 8 x x 72 Set 9 x x 72 Set 1 x x 72 Set 11 x x 72 Set 12 x x height 1/125/15 (3.937 /.921 / 5.96 ) L 1 (3.937 ) 25 (9.83 ) height 175 (6.89 ) Accessories see page

6 Set to fit T-slot machine table screw M12x5 9 shoulder bush Mounting blocks assembly Ø Ø Ø 1 +, 2 -, 12 +, 2 -, Pos.9 shoulder bush 1 +, 2 -, Ø16 11 Set consisting of: Vise with mounting blocks Pos.1 + Pos.2 (see page 11) 1 11 T-nut 8 key way nut 2 x key way nut T18-T1 (Pos.8) part no x shoulder bush Ø16 -Ø12 (Pos.9) part no x screw M12x5 (Pos.1) part no. 72 M12x5 8 x T-nut (Pos.11) part no. 775-PT x spindle 12 mm (.72 ) (Pos.15 see page ) part no clamping range -12 mm 2 x grip jaw 8 mm (,315 ) (Pos.22 see page 12) part no H7 12 g7 1 g7 16 g7 18 g7 mounting block Pos.8 key way nut to fit T-slot T-slot Pos.11 T-nut width mm - 1 height mm Vise Mounting blocks to fit T-slot machine table (see page 11) Pos. 1 (fixed jaw side) Pos. 2 (moving jaw side) vb 5ax vb 5ax vb 5ax vb 5ax fixed jaw side Part no moving jaw side Part no fixed jaw side Part no moving jaw side Part no fixed jaw side Part no moving jaw side Part no fixed jaw side Art. Nr moving jaw side Part no Order no. 72 Set 3 x x 72 Set 31 x x 72 Set 32 x x 72 Set 33 x x 72 Set 3 x x 72 Set 35 x x 72 Set 36 x x 72 Set 37 x x 72 Set 38 x x 72 Set 39 x x 72 Set x x 72 Set 1 x x 72 Set 2 x x 72 Set 3 x x 72 Set x x 72 Set 5 x x

7 Set to fit grid machine table Set consisting of: Vise with mounting blocks (Pos.1 + Pos.2) mounted to off-center-position-grid spacing 5 or by brackets. 1 x spindle 12 mm (.72 ) (Pos.15 see page ) part no clamping range -12 mm 2 x grip jaw 8 mm (,315 ) (Pos.22 see page 12) part no x bracket to grid 5 Ø16 (Pos.29) part no x shoulder bolt M16 for grid 5 (Pos.3) part no. PT or x bracket to grid Ø12 (Pos.29) part no x shoulder bolt M12 for grid (Pos.3) part no. 72 M width mm - 1 height mm Accessories see page 8 vb 5ax 1-1 vb 5ax Vises vb 5ax 1-15 vb 5ax Mounting blocks to fit grid, spacing 5 or (see page 11) Pos. 1 (fixed jaw side) Pos. 2 (moving jaw side) grid spacing 5 Ø16M16 mounting blocks to fit on off-center-position-grid by brackets part no fixed jaw side part no moving jaw side part no (set fits 63 pallets) grid spacing Ø12M12 mounting blocks to fit on off-center-position-grid by brackets part no fixed jaw side part no moving jaw side part no Order no. 72 Set 5 x x 72 Set 51 x x 72 Set 52 x x 72 Set 53 x x 72 Set 5 x x 72 Set 55 x x 72 Set 56 x x 72 Set 57 x x Blank mounting blocks part no / to fit on center-position-grid 5 Ø16M16 mounted with brackets part no (set fits 5 pallets) Blank mounting blocks can be machined to fit any custom size Mounting blocks part no / to fit on center-position-grid Ø12M12 mounted with brackets part no Set 6 x x 72 Set 61 x x 72 Set 62 x x 72 Set 63 x x 72 Set 6 x x 72 Set 65 x x 72 Set 66 x x 72 Set 67 x x 1-17

8 Parts list

9 Pos, Description pcs Part no. mounting block fixed jaw for T-slot mounting block fixed jaw for grid 5 / T-slot mounting block fixed jaw for grid / T-slot mounting block fixed jaw blank mounting block moving jaw for T-slot mounting block moving jaw for grid 5 / T-slot mounting block moving jaw for grid / T-slot mounting block moving jaw blank adapter plate for height adapter plate for height adapter plate for height fixed jaw 1 72 torsion plate for height torsion plate for height torsion plate for height torsion plate for height moving jaw socket screw M8x3 (mounting torsion plate to moving jaw side) 8 72 M8x3 8 socket screw M8x35 (mounting 2 torsion plates to moving jaw side) 72 M8x35 shoulder bolt M12x2-35 for height 1 72 M shoulder bolt M12x5-6 for height M shoulder bolt M12x7-85 for height M shoulder bolt M12x95-11 for height M base plate 25xx5 T-slot T126 1 base plate 25x5x5 T-slot T126 base plate 25x6x5 T-slot T126 T-nut 12 M1 (corresponding to T-slot on table) 775 PT6-121 T-nut 1 M12 (corresponding to T-slot on table) 775 PT T-nut 16 M1 (corresponding to T-slot on table) PT6-161 T-nut 18 M16 (corresponding to T-slot on table) 775 PT T-nut 2 M18 (corresponding to T-slot on table) 775 PT6-218 key way nut T18-T key way nut T18-T key way nut T18-T key way nut T18-T shoulder bush Ø16 -Ø shoulder bush Ø16 -Ø shoulder bush Ø16 -Ø socket screw M1x5 72 M1x5 1 socket screw M12x5 (standard) 8 72 M12x5 socket screw M16x5 72 M16x5 spindle 12mm spindle 22mm spindle 32mm spindle nut set screw M5x6 for spindle nut 72 SM locking nut driving sleeve socket screw M6x3 72 M6x3 21 mounting adapter grip jaw mm height grip jaw 8mm height soft jaw 8mm height R8 grip jaw round mm height 726-C grip jaw round 8mm height 726-C8 23 hexagon socket screw M6x M spacer to support plate on moving jaw side) support plate for height support plate for height support plate for height support plate for height socket screw M8x5 (mounting support plate to moving jaw side) 2 72 M socket screw M8x16 (mounting support plate to fixed jaw side) 2 72 M socket screw M8x5 (mounting support-plate to moving jaw side fitted with 2 torsion plates) 2 72 M bracket grid - Ø12 M bracket grid 5 - Ø16 M shoulder bolt for grid - M M shoulder bolt for grid 5 - M PT Workpiece stop AWSM 1-17

10 T-slot baseplate Matches all common machine-tool tables 6mm (.236 ) 5mm (1.772 ) 11mm (.33 ) 21,mm (.83 ) mm (15.78 ) vb DockLock spacing 2±.1 (7.87 ) = = x DockLock 1t plug bores Ø25 (Ø.98 ) 8x for M16 mounting holes 1 H7 (.551 ) 27mm (1,63 ) 111mm (.37 ) 1mm (3.937 ) 8x for M12 mounting holes 126 (.961 ) 16mm (,63 ) 25mm (.98 ) 25mm (9.83 ) mm (1.575 ) 25mm (.98 ) 25mm (.98 ) mm (1.575 ) = = vb DockLock spacing 2±.1 (7.87 ) Part no. 72-T126 1mm (3.937 ) 111mm (.37 ) Slot for mounting by brackets part no mm (7.87 ) 167mm (6.575 ) 16mm (6.299 ) 15mm (5.96 ) 125mm (.921 ) 125mm (.921 ) 15mm (5.96 ) 16mm (6.299 ) 167mm (6.575 ) 18mm (7.87 ) xm1x25/5 xm1x.98 / (.961 ) 6mm (.236 ) 1 H7 (.551 ) 27mm (1,63 ) 16mm (,63 ) 5mm (1.772 ) 11mm (.33 ) 21,mm (.83 ) 25mm (.98 ) 25mm (9.83 ) 111mm (.37 ) 1mm (3.937 ) mm (1.575 ) 25mm (.98 ) 25mm (.98 ) mm (1.575 ) 5mm ( ) vb DockLock spacing 2 ±.1 (7.87 ) = = x DockLock 1t plug bore Ø25 (Ø.98 ) 12x for M16 mounting holes 8x for M12 mounting holes = = vb DockLock spacing 2 ±.1 (7.87 ) Part no. 725-T126 1mm (3.937 ) 111mm (.37 ) 23mm (9.55 ) 225mm (8.858 ) 18mm (7.87 ) 16mm (6.299 ) 15mm (5.96 ) 125mm (.921 ) 125mm (.921 ) 15mm (5.96 ) 16mm (6.299 ) 18mm (7.87 ) 225mm (8.858 ) 23mm (9.55 ) xm1x25/5 xm1x.98 /1.77 5mm (1.772 ) 6mm ( ) x DockLock 1t plug bore Ø25 (Ø.98 ) 6mm (.236 ) 11mm (.33 ) 21,mm (.83 ) vb DockLock spacing 2 ±.1 (7.87 ) = = 16x for M16 mounting holes 8x for M12 mounting holes 126 (.961 ) 1 H7 (.551 ) 27mm (1,63 ) 16mm (,63 ) 25mm (.98 ) 25mm (9.83 ) 111mm (.37 ) 1mm (3.937 ) mm (1.575 ) 25mm (.98 ) 25mm (.98 ) mm (1.575 ) = = vb DockLock spacing 2 ±.1 (7.87 ) Part no. 726-T126 1mm (3.937 ) 111mm (.37 ) 28mm (11.2 ) 25mm (9.83 ) 225mm (8.858 ) 18mm (7.87 ) 16mm (6.299 ) 15mm (5.96 ) 125mm (.921 ) 125mm (.921 ) 15mm (5.96 ) 16mm (6.299 ) 18mm (7.87 ) 225mm (8.858 ) 25mm (9.83 ) 28mm (11.2 ) xm1x25/5 xm1x.98 /1.77 1

11 Mounting blocks moving jaw side part no moving jaw side part no (.826") 1mm (3.937") 75mm (2.953") 5mm (1.969") 23±,1 (9.213") 5mm (1.969") 75mm (2.953") 1mm (3.937") (.826") 8mm (3.15") 6mm (2.362") mm (1.575") 188±,1 (7.2") mm (1.575") 6mm (2.362") 8mm (3.15") bracket grid - Ø12 M12 part no mm (1.12 ) (.827 ) fixed jaw side part no fixed jaw side part no (.826") (Ø.63") 25mm (Raster 5) (9.83" grid 5) (Ø.63") 13mm (5.118") 5mm (1.969") 5mm (1.969") 11mm (.331") 5mm (1.969") 1mm (3.937") mm (1.575") (Ø.63") 25mm (Raster 5) (9.83" grid 5) (Ø.63") (Ø.72") 2mm (Raster ) (7.87" grid ) (Ø.72") mm (1.575 ) (.826") (Ø.72") 2mm (Raster ) (7.87" grid ) (Ø.72") 11mm (.331") mm (1.575") 15mm (5.79 ) mm (1.575 ) 1mm (3.937") 75mm (2.953") 5mm (1.969") 23±,1 (9.213") Use for: Grid 5 center-position / off-center-position T-slot 1 center-position / off-center-position T-slot 15 off-center-position Off-center-position-grid 5 Ø16M16 mounted with brackets (Pos.29) fits 63 pallets (clamped by brackets) 5mm (1.969") 75mm (2.953") 1mm (3.937") 8mm (3.15") 6mm (2.362") mm (1.575") 188±,1 (7.2") Use for: Grid center-position / off-center-position T-slot 8 center-position / off-center-position T-slot 12 off-center-position Off-center-position-grid Ø12M12 mounted with brackets (Pos.29) moving jaw side part no moving jaw side part no (.826") 63mm (2.8") 31,5mm (1.2") 18±,1 (5.827") 31,5mm (1.2") 63mm (2.8") 3mm (1.181") (.826") 18±,1 (7.2") mm (1.575") 6mm (2.362") 8mm (3.15") mm (1.575") 13mm (5.118") bracket grid 5 - Ø16 M16 part no mm (1.12 ) 15mm (.591 ) 9mm (3.53") (Ø.72") 16mm (Raster ) (6.299" grid ) (Ø.72") 3mm (1.181") (Ø.63") 2mm (Raster 5) (7.87" grid 5) (Ø.63") fixed jaw side part no fixed jaw side part no (.826") (Ø.72") 16mm (Raster ) (6.299" grid ) (Ø.72") 63mm (2.8") 31,5mm (1.2") 7mm (2.756") 1mm (3.937") 13mm (5.118") mm (1.575 ) 12,5mm (.921 ) 1mm (.39 ) (.827 ) 35mm (1.378 ) 1mm (.39 ) (.827 ) 5mm (1.969 ) (.826") (Ø.63") 2mm (Raster 5) (7.87" grid 5) (Ø.63") 18mm (7.87 ) 5mm (1.969 ) 18±,1 (5.827") 31,5mm (1.2") 63mm (2.8") 18±,1 (7.2") 5mm (1.969 ) Use for: T-slot 63 center-position / off-center-position Center-position-grid Ø12M12 mounted with brackets (Pos.29) fits pallets (clamped by brackets) Use for: Customizing Center-position-grid 5 Ø16M16 mounted with brackets (Pos.29) fits 5 pallets (clamped by brackets) (.827 ) 35mm (1.378 ) 1-17

12 Jaws Grip jaw, hardened, 8 mm height part no Grip jaw, hardened, mm height part no Soft jaw part no. 726-R8 (8 mm in height from support plate) Grip jaw round, hardened, 8 mm height part no. 726-C8 Grip jaw round, hardened, mm height part no. 726-C 8 (,315 ) (,157 ) 7 (,276 ) 8 (,315 ) (,157 ) 3,61 (,12 ) 1 (3,937 ) 1 (3,937 ) 1 (3,937 ) 7 (,276 ) 3,61 (,12 ) (,157 ) 12 (,72 ) 8 (,315 ) (,157 ) ø28,8 (ø1,13 ) ø28,8 (ø1,13 ) ø35,8 (ø1,9 ) ø35,8 (ø1,9 ) Workpiece stop Part no. 72 6AWSM (Pos.31) see page 9 8 (3,15 ) 28/53 (1,12 /2,87 ) 56 (2,25 )

13 Support plates Accurate height clamping of premachined work pieces is performed by using support plates in combination with machinable soft jaws. (,157 ) 1 (3,937 ) Description Height mm / Part no. height 1 / 125 / 15 / 175 ±,1 mm (3.937 /.921 / 5.96 / 6.89 ) Support plate Pos.25 Spacer Pos.2 Hexagon socket screw M8x5 Pos.26 Support plate Pos.25 Spacer Pos.2 Hexagon socket screw M8x5 Pos.26 Support plate Pos.25 Spacer Pos.2 Hexagon socket screw M8x5 Pos.26 Support plate Pos.25 Spacer Pos.2 Hexagon socket screw M8x5 Pos M M M M8-5 Soft jaw, part no. 726-R6 see page 12 Spacer (Pos.2) Part no. 721 socket screw M8x16 (Pos.27) Part no. 72 M8-16 socket screw M8x5 (Pos.26) Part no. 72 M

14 Check list for custom dimensions Height above table: Clamping length: T-slot tables T-slot spacing: T-slot width: Thread size: Center-position slot: Off-center-position slot: Grid tables Grid spacing: Grid size / thread size: Mounting fixed and moving jaw side by brackets: Mounting fixed side to grid, moving side by brackets: Center-position-grid: Off-center-position-grid:

15 Examples of applications 1-17

16

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