Rotary Tables & Vises

Transcription

1 & Vises M-1

2 Rotary Table, Vise, Oil Skier, & Right Angle Milling Attachment Index Technical Information Page M-3 4th Axis Rotary Table Page M-6 4th Axis Oil Country Rotary Table Page M-9 4th & 5th Axis Rotary Table Page M-1 Trunnion Page M-15 Tailstocks & Trunnion Support Page M-18 Accessories Page M-19 Chucks & Collets for Page M-0 Control Panel Page M-4 Installation Page M-5 Dor-Lok Modular Vise Page M-8 DT Fixed & Moveable Jaws Page M-9 Dor-Lok Double Opening Modular Vise Page M-30 Dor-Lok Double Clamp Vise Page M-31 Tombstone Page M-3 Accessories & Spare Parts Page M-3 DRLK-Series Vises Page M-34 Oil Skiers Page M-35 Right Angle Milling Attachment Page M-38 M-

3 New Technology with Old World Craftsmanship Hardened and Nickel Plated F a c e p l a t e Graduated in 1 Increments High Precision Alloy Brass Worm Gear Brake Pad Oil Seal Front Double Crossed Roller Bearing Zero Position Sensor Disc Meehanite-40 Material Body Brake Oil-Seal Air Over Hydraulic Expansion Brake System Rear Double Crossed Roller Bearing Lock Nut Cumulative Arcsecond Indexing Accuracy All Dorian are built with the highest precision standards to deliver the best accuracy in the industry. Compact Size All Dorian are built to be Compact, Powerful and Precise to maximize the working envelope of the CNC Machining Center. Extra Large Spindle Holes All Dorian are available with ISO/CAT 40 & 50 Spindle Holes and with extra large Oil-Country Spindle Holes. 0% Leak Proof Oil-Seals and High Performance O-Rings provide 0% waterproofing. A see-thru window is provided for leak-check. Air flow inlet in the motor compartment prevents dew condensation. Absolutely The Most Powerful Brake in Its Class The New Air Over Hydraulic Expansion Brake System provides more than 5 times clamping power, rigidity, and strength than the closest competition. Air-Hydraulic Booster Unit Every Dorian Rotary Table is supplied standard with an Air- Hydraulic Booster Unit to provide highest hydraulic braking pressure. Meehanite-40 Material Body All Dorian Rotary Table bodies are made of Meehanite-40 casting to maximize table rigidity and minimize vibrations. Nickel Plated Faceplate One piece faceplate and drive shaft, hardened to 6HRC, provides industry-high rigidity. Faceplate is Nickel Plated for high corrosion resistance. M-3

4 5 Times Stronger Than The Closest Competition One piece heat treated and precision ground faceplate and drive shaft provides highest rigidity in the industry Lock Nut Graduated in 1 Increments Front Bearing (High Precision Double Crossed Roller Bearing) Zero Position Sensor Disc HighTensileStrength Alloy Brass Worm Gear Brake Pad (For the Hydraulic Brake) Rear Bearing (High Precision Double Crossed Roller Bearing) Cartridge Style Design All Dorian rotary tables have a cartridge style design with few moving parts. This translates into industry-high reliability, durability, and easy maintenance. Smooth Operation, High Torque Transfer Precise alloy brass worm gear and precise alloy steel worm screw combination provides the lowest coefficient of friction in gear systems, resulting in a higher torque transfer and smooth, quiet operation. 5 Times Stronger Two () Double Crossed Roller Bearings enable the Rotary Table to support five (5) times more working weight (both in horizontal and vertical positions) than the closest competition. No Backlash The backlash between the worm gear and worm screw can be easily adjusted to maintain the optimum tooth engagement with zero backlash. M-4

5 Wear Resistant, Smooth Rotation, High Performance High Tensile Strength Alloy Brass Worm Gear Precision Heat Treated Alloy Steel Worm Screw High Precision Worm gear and worm screw are machined to the highest precision standard to assure high rotational accuracy and precise repeatability. Torque Transfer Efficiency Friction is reduced to the minimum; efficiency is maximized by a special tooth design and the combination of brass worm gear and steel worm screw. Worm Gear Precision high tensile strength alloy brass. Worm Screw Precision heat treated alloy steel. Wear Resistance The brass-steel material combination, precision special tooth profile, and the high surface finish of the teeth assure long lasting wear resistance. Zero Backlash The backlash between the worm gear and worm screw can be easily adjusted to maintain the optimum tooth engagement with zero backlash. M-5

6 4th Axis Precision and Strength You Can Rely On For Years TGV series rotary tables are designed to provide the highest precision, repeatability, rigidity, and reliability using the smallest footprint to maximize the working envelope of the machining center. Two () double crossed roller bearings and a heavy-duty air over hydraulic-expansion brake system make them the strongest rotary tables on the market. Excellent build-quality and high precision double lead worm screw-worm gear system provides impressive accuracy and repeatability. Each Rotary Table comes with Mounting Blocks, Alignment Blocks, and Hydraulic Booster Unit. Interfacing Kit not included. Table Diameter Thru Hole Diameter Center Height T-Slot Width Model Ø Ø Ø Ø TGV (160) 1.71 (43.5) 5.31 (135).394 () TGV (00) 1.99 (50.5).47 (1) TGV (50).78 (70.5) 6.89 (175).47 (1) TGV30 Clamping System Hydraulic Hydraulic Hydraulic Hydraulic Clamping Torque Table Inertia at Motor Shaft ft.lbf 885 (100) lb.ft x m x -3 (0.003) 1475 (000).07 (0.003) 13 (3000).1 (0.005) Servo Motor min Minimum Increment Rotation Speed min Total Reduction Ratio 1/90 1/90 1/180 1/180 Indexing Accuracy arcsec (30) 3.17 (80.5) (30).47 (1) 13 (3000) 1.9 (0.08) Net Weight lb 11 (55) 190 (86) 16 (98) 331 Vertical lb Max. Allowable (00) (450) (550) (650) Work Weight on the Table Horizontal lb (700) (100) (1500) (1800) lbf N (6671) (555) (4517) (7459) Max. Allowable Tool Load on the Table (when clamped) lbf. ft 434 (588) 579 (785) 74 (981) 868 (1177) lbf. ft (1569) (1961) (157) (45) Max. Allowable Work Inertia Vertical lb.ft.m 49 (.5) 49 (.5) 49 (.5) 49 (.5) Driving Torque Worm & Worm Gear lbf.ft (540) 531 (70) 6 (1440) M-6

7 4thAxisStand-AloneRotary Tables with Prograable Kit Stand-Alone Rotary Table Stand alone TGV series rotary tables come with a state-of-the-art controller and an easy to use hand-held control module. TGV series rotary tables are designed to provide the highest precision, repeatability, rigidity, and reliability using the smallest footprint to maximize the working envelope of the machining center. Two () double crossed roller bearings and a heavy-duty air over hydraulic-expansion brake system make them the strongest rotary tables on the market. Excellent build-quality and high precision double lead worm screw-worm gear system provides impressive accuracy and repeatability. Each Rotary Table comes with Mounting Blocks, Alignment Blocks, Hydraulic Booster Unit, and Stand-Alone Prograable Kit. Table Diameter Thru Hole Diameter Center Height T-Slot Width Model UPC No Ø Ø Ø Ø TGV160-i (160) 1.71 (43.5) 5.31 (135).394 () TGV00-i (00) 1.99 (50.5).47 (1) TGV50-i (50).78 (70.5) 6.89 (175).47 (1) TGV30-i Clamping System Hydraulic Hydraulic Hydraulic Hydraulic Clamping Torque Table Inertia at Motor Shaft ft.lbf 885 (100) lb.ft x m x -3 (0.003) 1475 (000).07 (0.003) 13 (3000).1 (0.005) Servo Motor min Minimum Increment Rotation Speed min Total Reduction Ratio 1/90 1/90 1/180 1/180 Indexing Accuracy arcsec (30) 3.17 (80.5) (30).47 (1) 13 (3000) 1.9 (0.08) Net Weight lb 11 (55) 190 (86) 16 (98) 331 Max. Allowable Vertical lb 441 (00) 99 (450) 113 (550) 1433 (650) Work Weight on the Table Horizontal lb 1543 (700) 646 (100) 3307 (1500) 3968 (1800) lbf N (6671) (555) (4517) (7459) Max. Allowable Tool Load on the Table (when clamped) lbf. ft lbf. ft 434 (588) 1157 (1569) 579 (785) 1446 (1961) 74 (981) 1591 (157) 868 (1177) 1809 (45) Max. Allowable Work Inertia Vertical lb.ft.m 49 (.5) 49 (.5) 49 (.5) 49 (.5) Driving Torque Worm & Worm Gear lbf.ft (540) 531 (70) 6 (1440) M-7

8 TGV160 & TGV160-i See Page L-0 TGV00 & TGV00-i See Page L-0 TGV50 & TGV50-i (Interchangeable Faceplate) See Page L-0 TGV30 & TGV30-i (Interchangeable Faceplate) See Page L-0 Dimensions specified are in inches (with metric dimensions specified in parentheses.) M-8

9 Extra-Large Oil-Country Spindle Thru Holes TGV series oil country rotary tables have the largest thru spindle holes. They are designed to provide the highest precision, repeatability, rigidity, and reliability using the smallest footprint to maximize the working envelope of the machining center. Two () double crossed roller bearings and a heavy-duty air over hydraulicexpansion brake system make them the strongest rotary tables on the market. Excellent build-quality and high precision double lead worm screw-worm gear system provides impressive accuracy and repeatability. 4th Axis Oil Country Each Rotary Table comes with Mounting Blocks, Alignment Blocks, and Hydraulic Booster Unit. Interfacing Kit not included. Model TGV160-OC TGV00-OC3 TGV50-OC4 TGV30-OC5 Table Diameter Thru Hole Diameter Center Height T-Slot Width UPC No Ø Ø Ø Ø (160) (50.8) 5.31 (135).394 () (00) 3 (76.).47 (1) (50) 4 (1.6) Clamping System Hydraulic Hydraulic Hydraulic Hydraulic Clamping Torque Table Inertia at Motor Shaft ft.lbf 885 (100) lb.ft x m x -3 (0.003) 1475 (000).07 (0.003) 6.89 (175).47 (1) 13 (3000).1 (0.005) Servo Motor min Minimum Increment Rotation Speed min Total Reduction Ratio 1/90 1/90 1/180 1/180 Indexing Accuracy arcsec (30) 5 (17) (30).47 (1) 13 (3000) 1.9 (0.08) Net Weight lb 11 (55) 190 (86) 16 (98) 331 Max. Allowable Vertical lb 441 (00) 99 (450) 113 (550) 1433 (650) Work Weight on the Table Horizontal lb 1543 (700) 646 (100) 3307 (1500) 3968 (1800) lbf N (6671) (555) (4517) (7459) Max. Allowable Tool Load on the Table (when clamped) lbf. ft lbf. ft 434 (588) 1157 (1569) 579 (785) 1446 (1961) 74 (981) 1591 (157) 868 (1177) 1809 (45) Max. Allowable Work Inertia Driving Torque Vertical Worm & Worm Gear lb.ft.m lbf.ft 49 (.5) (.5) 398 (540) 49 (.5) 531 (70) 49 (.5) 6 (1440) M-9

10 Stand-Alone Oil-Country Stand alone TGV series Oil Country come with a state-of-the-art controller and an easy to use hand-held module. TGV series Oil Country have the largest thru spindle holes. They are designed to provide the highest precision, repeatability, rigidity, and reliability using the smallest footprint to maximize the working envelope of the machining center. Two () double crossed roller bearings and a heavy-duty air over hydraulic-expansion brake system make them the strongest rotary tables on the market. Excellent build-quality and high precision double lead worm screw-worm gear system provides impressive accuracy and repeatability. Each Rotary Table comes with Mounting Blocks, Alignment Blocks, Hydraulic Booster Unit, and Stand-Alone Prograable Kit. 4th Axis Stand-Alone Oil Country with Prograable Kit Model TGV160-OC-i TGV00-OC3-i TGV50-OC4-i TGV30-OC5-i UPC No Table Diameter Ø Ø 6.30 (160) 7.87 (00) 9.84 (50) 1.6 (30) Thru Hole Diameter Ø Ø (50.8) 3 (76.) 4 (1.6) 5 (17) Center Height 5.31 (135) 6.89 (175) (30) T-Slot Width.394 ().47 (1).47 (1).47 (1) Clamping System Hydraulic Hydraulic Hydraulic Hydraulic ft.lbf 885 (100) 1475 (000) 13 (3000) 13 (3000) lb.ft x -3 m x (0.003).07 (0.003).1 (0.005) 1.9 (0.08) min /90 1/90 1/180 1/ (55) 190 (86) 16 (98) (00) 99 (450) 113 (550) 1433 (650) Clamping Torque Table Inertia at Motor Shaft Servo Motor Minimum Increment Rotation Speed min -1 Total Reduction Ratio Indexing Accuracy arcsec lb Net Weight Vertical Max. Allowable Work Weight Horizontal on the Table lb lb (700) (100) (1500) (1800) lbf N (6671) (555) (4517) (7459) lbf. ft 434 (588) 579 (785) 74 (981) 868 (1177) Max. Allowable Tool Load on the Table (when clamped) lbf. ft Max. Allowable Vertical Work Inertia Driving Torque M- lb.ft.m Worm & Worm Gear lbf.ft (1569) (1961) (157) (45) (.5) (.5) (.5) (.5) 398 (540) 531 (70) (1440)

11 TGV160-OC & TGV160-OC-i TGV00-OC3 & TGV00-OC3-i TGV50-OC4 & TGV50-OC4-i (Interchangeable Faceplate) TGV30-OC6 & TGV30-OC6-i (Interchangeable Faceplate) Dimensions specified are in inches (with metric dimensions specified in parentheses.) M-11

12 Precision and Strength You Can Rely On For Years T5X series tilting rotary tables are designed to provide the highest precision, repeatability, rigidity, and reliability in the industry, using the smallest footprint to maximize the working envelope of the machining center. Two () double crossed roller bearings and a heavy duty Air Over Hydraulic Expansion Brake System on both axes make the T5X series the strongest 4th and 5th axis rotary tables in the market. Excellent build-quality and high precision double lead worm screw-worm gear system yields impressive accuracy and repeatability on both the rotary and tilting axes. 4th & 5th Axis Each Rotary Table comes with Mounting Blocks, Alignment Blocks, and Hydraulic Booster Unit. Interfacing Kit not included. Specifications T5X160 T5X00 T5X Rotary Tilting Range Table Height at Horizontal ( 0 ) Position Center Height at 90 Position Table Diameter Tilting Rotary Tilting Rotary T5X Tilting Rotary Tilting - ~ ~ ~ ~ Ø Nose Dia. Ø Center Bore CAT Dia. Ø Thru Dia. Ø NA 80.5 T-Slot Width Hydraulic Hydraulic Hydraulic Hydraulic Clamping System Clamping Torque Table Inertia at Motor Shaft m x -3 min-1 Impulses per revolution Servo Motor Encoder Minimum Increment Accuracy arcsec Net Weight /18000* /18000* /18000* /18000* min-1 Rotational Speed Total Reduction Ratio / / / /90. 1/ / / / L=0 F=5000N.m L=0 F=100N.m L=0 F=15000N.m L=0 F=18000N.m L=80 F=3500N.m L=0 F=8000N.m L=15 F=500N.m L=160 F=14500N.m 0 to 30 Max. Allowable Work Weight on the Table 30 to Max. Allowable Load on the Table (when clamped) 90 L=0 F=500N.m L=0 F=6500N.m L=0 F=8000N.m L=0 F=9500N.m L=0 F=150N.m L=0 F=350N.m L=0 F=4000N.m L=0 F=4750N.m Vertical Max. Allowable Work Inertia.m Driving Torque Worm & Worm Gear * Optional Encoder 1VPP/5V M-1

13 Stand-Alone Tilting Stand-Alone T5X series 4th and 5th axis rotary tables come with a state-of-the-art controller and an easy to use hand-held module. T5X series tilting rotary tables are designed to provide the highest precision, repeatability, rigidity, and reliability in the industry, using the smallest footprint to maximize the working envelope of the machining center. Two () double crossed roller bearings and a heavy duty Air Over Hydraulic Expansion Brake System on both axes make the T5X series the strongest 4th and 5th axis rotary tables in the market. Excellent build-quality and high precision double lead worm screw-worm gear system yields impressive accuracy and repeatability on both the rotary and tilting axes. 4th & 5th Axis StandAlone with Prograable Kit Each Rotary Table comes with Mounting Blocks, Alignment Blocks, Hydraulic Booster Unit, and Stand-Alone Prograable Kit. Specifications T5X160 T5X00 T5X Rotary Tilting Range Table Height at Horizontal ( 0 ) Position Center Height at 90 Position Tilting Rotary Tilting Rotary Tilting - ~ ~ ~ Ø Nose Dia. Ø CAT Dia. Ø NA Thru Dia. Ø Hydraulic 1 Hydraulic 1 Hydraulic 1 Hydraulic T-Slot Width Clamping System Clamping Torque m x -3 min Impulses per revolution /18000* /18000* /18000* 3000 Table Inertia at Motor Shaft Servo Motor Encoder Rotary - ~ +10 Table Diameter Center Bore Tilting T5X30 Minimum Increment Rotational Speed min-1 Total Reduction Ratio Accuracy Net Weight arcsec /18000* /60 1/60 1/60 1/90 1/90 1/90 1/10 1/ L=0 F=5000N.m L=0 F=100N.m L=0 F=15000N.m L=0 F=18000N.m L=80 F=3500N.m L=0 F=8000N.m L=15 F=500N.m L=160 F=14500N.m L=0 F=500N.m L=0 F=6500N.m L=0 F=8000N.m L=0 F=9500N.m L=0 F=150N.m L=0 F=350N.m L=0 F=4000N.m L=0 F=4750N.m to 30 Max. Allowable Work Weight on the Table 30 to Max. Allowable Load on the Table (when clamped) Vertical Max. Allowable Work Inertia.m Driving Torque Worm & Worm Gear * Optional Encoder 1VPP/5V M-13

14 T5X160 & T5X160-i Optional ISO/CAT 40 Spindle Version Available See Page L-0 T5X00 & T5X00-i Optional ISO/CAT 50 Spindle Version Available See Page L-0 T5X50 & T5X50-i Optional ISO/CAT 50 Spindle Version Available See Page L-0 T5X30 & T5X30-i Optional ISO/CAT 50 Spindle Version Available See Page L-0 Dimensions specified are in inches (with metric dimensions specified in parentheses.) M-14

15 Trunnions Side Holding Plate Hydraulic Trunnion Support Quick Change Subplate Quick Release Lock Pins Rotary Table Dorian Trunnion Setups Offer A Solution For Every Application Position Adjustable Pins Interfacing and Stand-Alone Versions Available For Each Model and Configuration Built to the highest quality standards arcsecond accuracy Hydraulic-Expansion Brake system on both ends High precision double lead worm screw-worm gear double c rossed roller bearings for max load bearing Type A Direct Interface A state of the art Stand-Alone Prograable Control offered as an option for each model and configuration Type C Type B This configuration includes: 1) ) 3) 4) Rotary Table Hydraulic Trunnion Support Hydraulic Brake on Both Ends Master Base Plate 5) Hydraulic Booster Unit 6) Side Holding Plates 7) Quick Change Subplate (Style A) 8) Quick Release Lock Pins 9) Position Adjustable Pins ) Mounting Blocks 11) Alignment Blocks Trunnion Assembly Trunnion Trunnion Assembly Assembly* with Prograable Kit** A B C D C.H. TR160-SP 4305 TR160-SP-i (500) 1.38 (35) 31.5 (800) 5.31 (135) TR00-SP 4306 TR00-SP-i (500) 7.48 (190) 1.38 (35) 33.5 (850) TR50-SP 4307 TR50-SP-i (600) (970) 6.89 (175) TR30-SP 4308 TR30-SP-i (600) 11.4 (90) (990) (30) * Interfacing Kit Not Included ** Stand-Alone Prograable Kit Included (Servo-Motor with Encoder, Control Box, Hand-Held Screen, and Cables) M-15

16 Trunnions Quick Change Subplate with Double Clamp Vises for Trunnion Tables Multi-operation machining From prototype to high production Heavy duty machining Quic k change interchangeability with Quick Release Lock Pins Vise 1 Subplate Vise Quick Change Subplate with Double Clamp Vises Desc. QCS160-DCV Vises A " Double Clamp DOR-LOK Vises (DRLKDCV40G/HV) B 19.7 (500) C D 1.38 (35) 31.5 (800) C.H. (30 ) (30) QCS00-DCV " Double Clamp DOR-LOK Vises (DRLKDCV40G/HV) 19.7 (500) 7.48 (190) 1.38 (35) 33.5 (850) QCS50-DCV " Double Clamp DOR-LOK Vises (DRLKDCV60G/HV) 3.6 (600) (970) 11.4 (90) QCS30-DCV " Double Clamp DOR-LOK Vises (DRLKDCV60G/HV) 3.6 (600) 11.4 (90) (990) 11.4 (90) * For the Double Clamp DOR-LOK vises (DRLKDCV40G/HV and DRLKDCV60G/HV) please see page M-5. ** Rotary Table, Hydraulic Booster Unit, Side-Holding Plates, and Riser Blocks (if necessary) Not Included. Tombstones for Trunnion and Multi-operation machining From prototype to high production Tenzaloy A713 Aluminum Lightweight High Strength Aluminum Casting Quick change interchangeability when used with Set-Tru Adapter Plate Self centering when used with Set-Tru Adapter Plate Standard Tombstones for TGV Series Trunnion Tables Tombstone Desc in A B in C in TGV160TBS (1.6) 19.7 (500) TGV00TBS (15.4) 7.6 TGV50TBS TGV30TBS C.H. in 33.1 ( 840) 5.31 (135) (700) 4.9 (90) (15.4) 7.6 (700) 44.1 (110) 6.89 (175) (15.4) 7.6 (700) 44.1 (110) (30) Rotary Table, Hydraulic Trunnion Support, and Set-Tru Adapter Plate not included. Other Tombstone sizes and Set-Tru Adapter Plates available upon request. Trunnion Setup Short Tombstones for TGV Series Tombstone Desc. M-16 A B C C.H. TGV160STS (1.6) 6.00 (15.4) 13.4 (340) 5.31 (135) TGV00STS (15.4) 8.00 (03.) 17.4 (441) TGV50STS (15.4).00 (54.0) 18.7 (476) 6.89 (175) TGV30STS (15.4) 1.00 (304.8) 1.5 (546) (30) Rotary Table and Set-Tru Adapter Plate not included. Other Tombstone sizes and Set-Tru Adapter Plates available upon request. 4th Axis Setup 7331-

17 Trunnions Examples of Custom Built Trunnion Set-ups Dorian Tool will Custom Build Any Trunnion Setup Specific to Your Application. 4th Axis Rotary Table with Angle Plate 4th Axis Rotary Table with Short Rectangular Tombstone 4th Axis Rotary Table with Rectangular Tombstone Supported on Both Ends 4th Axis Rotary Table with Raised Square Tombstone 4 Double Clamp Vises 4th Axis Rotary Table with Square Tombstone 4 Double Clamp Vises 4th Axis Rotary Table with Triangular Tombstone 3 Double Clamp Vises Please Call our Engineering Department with Your Requirements, & We Will Design It for You. 4th Axis Rotary Table with Y-Shape Tombstone 4th Axis Rotary Table with Hexagonal Tombstone M-17

18 Hydraulic Tailstock Model CPI160 CPI00 CPI50 CPI30 Part No. A (5) (15) (15) A1 Dimensions B1 L1 H H1 B 3.54 (90) (1) (1) (15) (0) (15) (15) (60) (70) (70) (90) (14.4) (18.4) (18.4) (16.4) (135) (175) (30) (175) (00) (75) Holding Force lbf (N) C bar bar 5 bar 50 bar 80 bar (30) (50) 78.7 (350) (700) (1760) (3530) (5650) Pneumatic Tailstock Part Model No. A CPP160 CPP00 CPP50 CPP (5) (15) (15) A1 Dimensions B1 L1 H H1 B 3.54 (90) 3.94 (0) 4.33 (1) 4.9 (15) 4.33 (1) 4.9 (15) 4.9 (15) (60) (70) (70) (90) (14.4) (16.4) (16.4) (16.4) (135) 6.89 (175) 7.87 (30).83 (175) (00) (75) Holding Force lbf (N) C bar bar 4 bar 5 bar 8 bar (30) (50) 78.7 (350) (700) (1760) (3530) (5650) Manual Tailstock Model Part No CPM CPM CPM CPM Dimensions () A A1 B B1 L1 H H1 C 4.13 (5) 4.9 (15) 4.9 (15) 3.54 (90) 4.33 (1) 4.33 (1) 4.9 (15) 3.94 (0) 4.9 (15) 4.9 (15).36 (60).76 (70).76 (70) 3.54 (90).567 (14.4).646 (16.4).646 (16.4).646 (16.4) 5.31 (135) 6.89 (175) (30) 6.89 (175) 7.87 (00).83 (75) 1.18 (30) (50) Hydraulic Trunnion Support Part Model No M-18 CSP CSP CSP CSP Dimensions () A A1 B B1 C D D1 L L1 H (30) (30) (30) (30) 7.87 (00) 7.87 (00) 7.87 (00) 7.87 (00).95 (75).95 (75).95 (75).95 (75) 3.94 (0) 3.94 (0) 3.94 (0) 3.94 (0).55 (14).71 (18).71 (18).71 (18) 6.30 (160) 7.87 (00) 9.84 (50) 1.60 (30) 1.97 (50) 1.97 (50) 1.97 (50) 1.97 (50).567 (14.4).646 (16.4).646 (16.4).646 (16.4) 1.81 (46) 1.81 (46) 1.81 (46) 1.81 (46) 4.9 (15) 6.89 (175) (30) Clamping 80 bar Operating Pressure ft.lbf (Nm) (00) (00) (00) (00)

19 Accessories Hydraulic Booster Unit Air ac tuated (6-8 bar input) Boos ts hy draulic locking pressure on all rotary table hydraulic expansion brakes Boos ts hy draulic locking pressure on all hydraulic tailstoc ks and trunnion supports A B C MP8050* ( 0) (190) 5.10 (130) MP8075** ( 0) (130) * Used for all size rotary tables ** Used for all size trunnions Quick Change Subplates Type A PB160A B C (500) 1.38 (35) - PB00A (190) (500) 1.38 (35) - PB50A60 PB30A (90) 3.6 (600) 1.57 (600) PB160B (500) 1.38 (35) (50) PB00B (190) (500) 1.38 (35).36 (60) PB50B (600) (60) PB30B (90) 3.6 (600) (60) A L Type B A B C L Type C PB160C (500) 1.38 (35) (50) PB00C (190) (500) 1.38 (35).36 (60) PB50C (600) (80) PB30C (90) 3.6 (600) (80) A B C L Trunnion Side Holding Plates SHP SHP SHP SHP Position Levels 4 Mounting Holes P P1 No. of Locating Pins Supplied (50) (35) 3.36 (60) (35) (4.5) (50) M-19

20 Chucks for High Quality Chucks for Dorian Outstanding accuracy and quality 4 micro adjustment screws,.0004" T.I.R. High quality forged steel body Fully hardened and ground forged scroll Each scroll precisely balanced Fully hardened and ground jaw teeth and guides Each chuck is balanced Chuck adapter plates require no machining Three (3) Jaw Chucks for Dorian Standard Accessories: 1 wrench 1 set of mounting bolts hex keys 1 set of fine adjustment screws 1 set of hard master jaws 1 set of hard top revers ible jaws Optional Accessories: Soft top jaws Solid ID and OD jaws Set-Tru adapter plate CHUCK CHUCK CHUCK-03- CHUCK-03-1 Style Adapter Plate Interfacing With 3 Jaw Steel Body Reversible Chuck, 6.5" TGV160 & T5X Jaw Steel Body Reversible Chuck, 8" Jaw Steel Body Reversible Chuck, " Jaw Steel Body Reversible Chuck, 1.5" Adapter Plate CHUCK ADAPTER TGV00 & T5X00 CHUCK ADAPTER TGV50 & T5X50 CHUCK ADAPTER TGV30 & T5X30 CHUCK ADAPTER Six (6) Jaw Chucks for Dorian 6 jaws grip firmly with less pressure and less distortion per jaw Standard Accessories: 1 wrench 1 set of mounting bolts hex keys 1 set of fine adjustment screws 1 set of hard master jaws 1 set of hard top revers ible jaws Optional Accessories: Soft top jaws Solid ID and OD jaws Set-Tru adapter plate Style Adapter Plate Interfacing With Adapter Plate CHUCK Jaw Steel Body Reversible Chuck, 6.5" TGV160 & T5X160 CHUCK ADAPTER CHUCK Jaw Steel Body Reversible Chuck, 8" TGV00 & T5X00 CHUCK ADAPTER CHUCK Jaw Steel Body Reversible Chuck, " TGV50 & T5X50 CHUCK ADAPTER CHUCK Jaw Steel Body Reversible Chuck, 1.5" TGV30 & T5X30 CHUCK ADAPTER M-0

21 Chucks & Spindles for Super Precision 5C & 16C Collet Chucks for Dorian With Fine Adjustment for Mounting with Adapter Plates Outstanding accuracy and quality,.000" T.I.R. Designed for use with all 5C collets Simple key operated sc roll for uniform distortion free clamping Low collet exchange time Fine adjustment screws for high precis ion Versatility Long life 5" forged steel body (5C Collet Chuck) 6" forged steel body (16C Collet Chuck) Fully hardened & ground forged scroll Hardened & ground pinions Adapter plates require no machining 5C collet holding capacity of 3/64" - 1 1/8" 16C Collet holding capacity of 1/16" - 1 5/8" Concentricity.000 T.I.R. Super Precision 5C Collet Chuck Adapter Plate No machining required Super Precision 16C Collet Chuck Style Interfacing With Standard Accessories 1 chuck wrench 1 set of mounting bolts 1 hex key Adapter Plate Adapter Plate 5CMLCHUCK C Manual Collet Chuck All Dorian CHUCK ADAPTER CMLCHUCK C Manual Collet Chuck All Dorian CHUCK ADAPTER CAT 40 & CAT 50 Spindle Option Draw Bar Available for both 4th Axis and 4th & 5th Axis CAT 40 or CAT 50 Spindle Allows the use of a ISO/CAT 40 or ISO/CAT 50 collet holder to chuck small parts Eliminates the need to purc hase additional chuc ks Fully hardened and ground, high precision spindle Ideal for high concentricity & tight tolerance applications Workpiece Draw bar offered as an acc essory Spindle Type Draw Bar T ISO / CAT 40 DBC40-TGV T ISO / CAT 50 DBC50-TGV T ISO / CAT 50 DBC50-TGV T ISO / CAT 50 DBC50-TGV Collet Holder M-1

22 Round Collets 5C & 16C Super Precision Round Collets Guaranteed Concentricity of.0004" 5C Super Precision Collets - Inch Size 5C Super Precision Collets - Metric Size Size Size Size Size 3/ / /64 1/ / / / / / /3 7/ /64 1/ /8 57/ / / / / / / / / / / / / /16 13/ /64 19/ /3 63/ / / / / / / / / /64 9/ /3 43/ /64 1-1/ / / / / / / / / / /3 3/ /64 3/ / / / / / / / / / C Super Precision Collets - Inch Size Size Size 3/ / / / / / / / / Size 3/ / / C-COLLETSET-I pc. 1/16-1-1/8 by 16ths. 7/64 1/ / 33/ /64 9/ C-COLLETSET-I pc. 1/16-1-1/8 by 3nds. 9/ / / C-COLLETSET-I pc. 1/16-1-1/8 by 64ths. 5/ / / C-COLLETSET-M pc / / / /16 13/ /64 19/ /3 63/ / / / / / / / / /64 9/ /3 43/ /3 1-7/ / / / / / / / / / /3 3/ /64 3/ /16 1-3/ / / / / / / 13/ / / / / / M- 5C Collet Sets - Inch Emergency Collet Size 5C-ECOLLET /16" Steel

23 Selection Guide Rotary Table Selection Guide Customer Information Company Name Phone Number Contact Name Fax Number Address Address Machining Center Information CNC Control Make of Machine Make of CNC Control Machine Model Control Model Year Built Year Built CNC Driver Motor Make of Driver Make of Motor Driver Model Motor Model Year Built Year Built Machine Size & Travel Electric Power Supply Table Size X 10 V 360 V 40 V 440 V Y Z Other Workpiece Application Size of Largest Workpiece Prototype Weight of Heaviest Workpiece Production Workpiece Material Preferred CNC Rotary Table 4th Axis Rotary Table Stand Alone 4th Axis Oil Country Rotary Table Stand Alone 4th Axis Rotary Table 4th & 5th Axis Tilting Rotary Table 4th Axis Oil Country Rotary Table Stand Alone 4th & 5th Axis Tilting Rotary Table Please write your additional coents or sketch your application to assist with the selection of the best rotary table. M-3

24 Control Panel CNC Control: Minimum.001 (1 sec.) Increment SX-SW1 CNC Controller can drive all Dorian CNC Rotary Table models. Single M Function Controls All Automatic Operations Any dividing (equal or unequal), arc cutting, lead cutting, etc., can be done with extreme simplicity. Variety of Standard Features RS3 Interface, M Functions, graphical display of position. One Control Panel For Axes Up to axes can be controlled with the Dorian SX-SW1 CNC Control panel. Specification Minumum Increment Maximum Prograable Angle ± 9999 rotation Input System Hand-held MDI keyboard Prograing System Combination of Incremental and Absolute Zero Return Table Zero Position / Work Zero Position Manual Feed Rapid Feed / Fine Feed / Step Feed / Continuous Feed Emergency Stop Stops the whole system Feed Hold Stops the rotation of the table Jump Function Jump to instructions, sub programs, etc. Repeat Function Continous work cycle of multiple sequences can be specified Buffer Function Reading the next block and executing the job without stopping Simulation Function / Dry Run The table rotates in rapid feed to check the movement sequences for any mistakes Safety Function In automatic mode, the rotary table ignores the manual coands Machine Block Function Operator moves the machine using the display Preparatory Function Dwell, clamp/unclamp, lead cutting, etc. Graphics Function Graphical representation of rotary table position on display screen Block Data Display Next, or previous block data is displayed when prograing Alarm Function When an fault/alarm is detected, controller automatically goes to diagnosis mode and alarm no. is displayed Feed Rate Override 1~0% Input Signal Automatic operation of the table is done by only one M signal RS3 Interface Enables the loading/unloading of programs directly form a personal computer Servo Motor Digital brushless servo motor with encoder Input Power 0 VAC - 50/60 Hz. OPTIONAL FUNCTIONS External On/Off Coand The interface allows you to bypass the hand-held controller with on/off coand Controlling Axes Optional software to control axes (4th and 5th axis) M-4

25 Installation Stand-Alone Control Installation 1 Customer Supplies: bar Air Supply 0/1 VAC Power 3 M-Function Cable (See Schematic A) 3 SCHEMATIC A Dorian Tool Supplies: Use Stand-Alone Controls If: Installation Tips: Rotary Table Additional axes (4th and/or 5th axes) cannot be controlled by your machine's CNC Control; however, an M-signal is available on the machine Place the Dorian CNC SX-SW1 Conroller in a safe place, protected from chips and coolant. Hydraulic Booster Unit Hydraulic Brake Hose All I/O Cables with Quick Release Connectors CNC SX-SW1 Controller Hand-Held Control Module Power Cable Servo Motor (For CNC SX-SW1 Controller) Your application involves only indexing (not simultaneous indexing and machining) Connect the appropriate cables 16 Pin cable connects to the rotary table Pin cable connects to the Hydraulic Booster Unit. These I/O cables are provided by Dorian Tool International. In this c ase, all rotary table prograing is input directly to the SX-SW1 controller through the hand-held control module. The start signal for an index is given by the machine at the appropriate time. After connecting the 0 VAC single phase power, press the red button on the hand-held control module and the display will be lit. Make sure that the emergency stop knob is not engaged on the control module. If the above procedures were done successfully, the rotary table is now ready for operation; first, you need to "Home" the rotary table and then you can start to index in Manual or MDI modes. Customer Supplies: Stand for SX-SW1 Controller M Code Signal Cable (Can be purchased from the manucaturer of the machine) You can now write your program sequences for automatic indexing of the rotary table. 6-8 bar air s upply M-5

26 Installation Installation Directly to CNC Machine 6-8 bar air supply Dorian Tool Supplies: Rotary Table Hydraulic Booster Unit Hydraulic Brake Hos e Internal Cable (With purc hase of Interface Kit) External Cable (With purc hase of Interface Kit) Driver (With purchase of Interface Kit; Customer specifies the year, make and model of his CNC Controls) Servo Motor (With purchase of Interface Kit; Customer specifies the year, make and model of his CNC Controls) Customer Supplies: 6-8 bar air supply Use Direct Installation If: Additional axes (4th and/or 5th ax es) can be controlled by your machine's CNC Control. Your application inv olves simultaneous indexing and machining. Factors To Consider For Selection of Appropriate NC Rotary Table 1.. Workpiece Size Requirement Workpiece should not be larger than the rotary table diameter. 4. Workpiece Weight Requirement Workpiece should not be heavier than the max. allowable weight for the rotary table. 5. Maximum Moment Requirement The moment created by the workpiece (FXL) should not exceed the allowable value for the rotary table. M-6 3. Size and Weight Combination For workpieces that are light but have diameters larger than the rotary table diameter, make sure that they do not interfere with the machine bed. Workpiece Inertia should not be more than the specified value for the rotary table. 6. Maximum Inertia Requirement Workpiece inertia should not be greater than the max. allowable inertia for the rotary table. Make sure that the workpiece does not interfere with machine when it swings. No Machine Interference Rotary table and workpiece should not interfere with: The machine column and Z-axis Doors and covers ATC Total weight allowable by the machine

27 Installation Accuracy Standards for TGV Series CNC TGV160 TGV160-i TGV160-OC TGV160-OC-i TGV00 TGV00-i TGV00-OC3 TGV00-OC3-i TGV50 TGV50-i TGV50-OC4 TGV50-OC4-i TGV30 TGV30-i TGV30-OC6 TGV30-OC6-i (0.015) (0.0) (0.0) ) Squareness between table surface and rotary table bottom (0.0) (0.0) (0.0) (0.0) Table Surface Runout (0.01) (0.015) (0.015) faceplate 0) faceplate 0) faceplate 0) faceplate 0) (0.01) (0.01) (0.01) ) Feature QC Setup Parallelism between table surface and rotary table back Parallelism between spindle bore centerline and rotary table bottom Concentricity of Spindle Thru Hole Diameter Concentricity of Spindle Nose Diameter Parallelism between spindle bore centerline and keyway Indexing Accuracy (arcsec) Repeatability (arcsec) Accuracy Standards for T5X Series 4th and 5th Axis Tilting Feature QC Setup Parallelism between table surface and bottom surface at 0 Flatness of table surface at 0 Concentricity of center bore at 0 Concentricity of center bore at 90 Parallelism of table centerline and bottom surface at 90 Parallelism between table surface and guide key at 90 Indexing Accuracy Repeatability T5X160 T5X160-i T5X00 T5X00-i T5X50 T5X50-i T5X30 T5X30-i (0.015) (0.015) (0.0) (0.0) (0.01) (0.01) (0.0) (0.0) (0.01) (0.01) (0.01) L= L=0 L=150 L=0 L=150 L=0 L=150 L= ) 0) 150) 150) (0.015) (0.015) (0.0) (0.0) Rotary Axis Tilting Axis Rotary Axis Tilting Axis M-7