ST5-2G SELF-CENTERING VICE NEW. from SMW-AUTOBLOK. SEALED Safed spindle. HIGH PRECISE Highest repeatability

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Dominic Williamson
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NEW ST5-2G SEF-CENTERING VICE from SMW-AUTOOK SEAED

C T Design arge windows for optimized chip removal SAFE

machining and lowest clamping depth FEXIE Extra large

1 NEW ST5-2G SEF-CENTERING VICE from SMW-AUTOOK SEAED Safed spindle IG PRECISE ighest repeatability C O M PA C T Design arge windows for optimized chip removal SAFE Top jaws with SinterGrip clamping inserts for safe machining and lowest clamping depth FEXIE Extra large clamping range Maximal clamping forces

ST5-2G Sealed Centric Clamping Vice Extra large clamping

Versions: ASIC with Gripper top jaws PREMIUM with SinterGrip

workpieces and without pre-marking SinterGrip Information

de Premium SinterGrip Top jaws Manual actuation Sealed from

forces for maximum hold of the workpiece and highest process

2 ST5-2G Sealed Centric Clamping Vice Extra large clamping range maximum ﬂexibility for OD and ID clamping 2 Top Jaw Versions: ASIC with Gripper top jaws PREMIUM with SinterGrip top jaws Reversible jaws for lowest clamping depth of workpieces and without pre-marking SinterGrip Information see Premium SinterGrip Top jaws Manual actuation Sealed from both sides with highest transmission offers highest clamping forces for maximum hold of the workpiece and highest process reliability Interfaces for zero point clamping systems and mounting holes as a standard 2 2 SMW-AUTOOK SMW-AUTOOK

>> from SMW-AUTOOK Ideal usable Sealing for automation and pallet systems for protection against contamination Flexible mounting on the machine table optional via

3 >> from SMW-AUTOOK Ideal usable Sealing for automation and pallet systems for protection against contamination Flexible mounting on the machine table optional via clamps Extra large chip ejection windows guarantees optimized chip ﬂow Guideway hardened and precision-ground for highest precision and repeatability SMW-AUTOOK 3 SMW-AUTOOK 3

ST5-2G 080 Self-centering vice Sealed safed spindle Centrical clamping Application/customer benefits igh precise 5-axis centric clamping vise with highest repeatability Sealing for protection against

arge clamping range Ideal for OP 10 and OP 20 Technical features Centrical clamping Manual actuation Clamping range 0 until 127 mm Clamping force up to 18 kn (35 Nm) Jaw width 80 mm Interface for

4 ST5-2G 080 Self-centering vice Sealed safed spindle Centrical clamping Application/customer benefits igh precise 5-axis centric clamping vise with highest repeatability Sealing for protection against contamination Compact design for best accessibility and with large chip ejection windows PREMIUM: Jaws with SinterGrip clamping inserts for lowest clamping depth of the workpiece without pre-marking arge clamping range Ideal for OP 10 and OP 20 Technical features Centrical clamping Manual actuation Clamping range 0 until 127 mm Clamping force up to 18 kn (35 Nm) Jaw width 80 mm Interface for zero point clamping systems APS / WPS and ang 52 mm as a standard Standard equipment 5-axis machine tool with wrench, ASIC: 1 pair top jaws Gripper PREMIUM: SinterGrip top jaws with 8 pieces SinterGrip clamping inserts for steel and 8 pieces protective cover and mounting screws Jaw position 2 outside Jaw position 2 inside mm mm 12 7 / 6,5 M8 / / 5,2 M5 / / 5,2 M10 / 8,5 M5 /10,5 6, mm mm , stroke per jaw SW6 2,5 43 8,5 3, ,01 Jaw position 1 outside 6-42 mm 0-36 mm Jaw position 1 inside 5,5 8, , M mm mm (156) Order review Clamping range in mm ST5-2G 080 ASIC with Gripper jaws ST5-2G 080 PREMIUM with SinterGrip jaws SMW-AUTOOK

Self-centering vice Sealed safed spindle Centrical clamping ST5-2G 125 Application/customer benefits igh precise 5-axis centric clamping vise with highest repeatability Sealing for protection against

5 Self-centering vice Sealed safed spindle Centrical clamping ST5-2G 125 Application/customer benefits igh precise 5-axis centric clamping vise with highest repeatability Sealing for protection against contamination Compact design for best accessibility and with large chip ejection windows PREMIUM: Jaws with SinterGrip clamping inserts for lowest clamping depth of the workpiece without pre-marking arge clamping range Ideal for OP 10 and OP 20 Technical features Centrical clamping Manual actuation Clamping range 0 until 208 mm Clamping force up to 35 kn (70 Nm) Jaw width 125 mm Interface for zero point clamping systems APS / WPS and ang 52 and 96 mm as a standard Standard equipment 5-axis machine tool with wrench, ASIC: 1 pair top jaws Gripper PREMIUM: SinterGrip top jaws with 12 pieces SinterGrip clamping inserts for steel and 12 pieces protective cover and mounting bolts M5 / / 5,5 M10 / 14,5 M8 / / 5, ,5 9 M10 / 13 Mounting hole M5 / 13,5 Jaw position 2 outside mm mm Jaw position 2 inside mm mm (250) 6-86 mm 0-80 mm M10-17/ Stroke per jaw SW8 57 5, ,01 30 Jaw position 1 outside 26,5 Jaw position 1 inside Mounting hole SCNITT / SECTION A-A 4x M , mm mm A A (242 ) Order review Clamping range in mm ST5-2G 125 ASIC with Gripper jaws ST5-2G 125 PREMIUM with SinterGrip jaws SMW-AUTOOK 5

ST5-2G Jaws ST5-2G Top jaw ASIC Gripper s s s s s s s h2 h 1 set = 2 pieces; incl. 4 pcs. mounting screws t2 t1 s h h2 t1 t2 ST5-2G 080 466107 79.8 47 27.5 10.5 (7x) 18.5 4.3 4.5 3.5 4.5 ST5-2G 125 466094 124.

6 ST5-2G Jaws ST5-2G Top jaw ASIC Gripper s s s s s s s h2 h 1 set = 2 pieces; incl. 4 pcs. mounting screws t2 t1 s h h2 t1 t2 ST5-2G (7x) ST5-2G (7x) ST5-2G Top jaw PREMIUM SinterGrip SinterGrip s2 s3 s2 s3 s2 Seite Page 12 h2 h 1 set = 2 pieces, without SinterGrip clamping inserts incl. 4 pcs. mounting screws s1 s1 s1 s1 t2 t1 s1 s2 s3 h h2 t1 t2 SinterGrip per jaw ST5-2G (3x) 27 (2x) ST5-2G (4x) 20 (3x) 22 (2x) ST5-2G Top jaws ASIC Gripper, extended clamping depth s s s s s s s h h2 1 set = 2 pieces; incl. 4 pcs. mounting screws t2 t1 s h h2 t1 t2 ST5-2G (7x) ST5-2G (7x) ST5-2G Top jaws PREMIUM SinterGrip, extended clamping depth SinterGrip s2 s2 s2 s2 h2 h Seite Page 12 1 set = 2 pieces, without SinterGrip clamping inserts incl. 4 pcs. mounting screws s1 s1 s1 s1 s1 t2 t1 s1 s2 h h2 t1 t2 SinterGrip per jaw ST5-2G (3x) 21 (2x) ST5-2G (5x) 22 (4x) SMW-AUTOOK

Jaws ST5-2G ST5-2G Top jaw ASIC Gripper, narrow design 1 s s s s s t h 1 set = 2 pieces; incl. 4 pcs.

3 ST5-2G 125 466166 100 64 48.5 70 12.7 3.5 19 4.

4 pcs. mounting screws s1 s1 s1 1 s1 s2 h t SinterGrip per jaw ST5-2G 080 466165 60 47 35.5 45 16 16 19 3.5 3.5 3+2 ST5-2G 125 466167 100 64 48.

7 Jaws ST5-2G ST5-2G Top jaw ASIC Gripper, narrow design 1 s s s s s t h 1 set = 2 pieces; incl. 4 pcs. mounting screws 1 s t h ST5-2G ST5-2G ST5-2G Top jaw PREMIUM SinterGrip, narrow design SinterGrip 1 Seite Page 12 s2 s2 t h 1 set = 2 pieces, without SinterGrip clamping inserts incl. 4 pcs. mounting screws s1 s1 s1 1 s1 s2 h t SinterGrip per jaw ST5-2G ST5-2G ST5-2G Top jaw, 5-axis smooth h t b 1 set = 2 pieces; incl. 4 pcs. mounting screws h b t ST5-2G ST5-2G ST5-2G Soft top jaw, low design, material: set = 2 pieces; incl. 4 pcs. mounting screws ST5-2G ST5-2G SMW-AUTOOK 7

ST5-2G Jaws ST5-2G Soft top jaw, high design, material 1.

d2max d2min 1 set = 2 pieces; incl. 4 pcs. mounting screws ST5-2G 080 466157-2 79.8 55 52.7 ST5-2G 125 466158-2 124.8 61.2 61.2 ST5-2G Top jaw ASIC Gripper 1 set = 2 pieces; incl. 4 pcs. mounting screws ST5-2G Top jaw, smooth, prism jaw 1 set = 2 pieces; incl.

8 ST5-2G Jaws ST5-2G Soft top jaw, high design, material α d1min d1max n2 n1 d2max d2min h β h d1min d1max d2min d2max n1 n2 α β Clamping range ST5-2G 080 on request ST5-2G Ø α d2max d2min α d2max d2min 1 set = 2 pieces; incl. 4 pcs. mounting screws ST5-2G ST5-2G ST5-2G Top jaw ASIC Gripper 1 set = 2 pieces; incl. 4 pcs. mounting screws ST5-2G Top jaw, smooth, prism jaw 1 set = 2 pieces; incl. 4 pcs. mounting screws d1min d1max α d1min d1max h α h d1min d1max d2min d2max α Clamping range ST5-2G Ø05-14 ST5-2G Ø14-36 ST5-2G Ø10-28 ST5-2G Ø SMW-AUTOOK

9 ST5-2G Mounting device for ST5-2G ST5-2G Mounting device (4x) ,5 (4x) 47, F M8 1 D 40 6 A E 205 M6 (4x) C 125 ST5-2G not included in the delivery. 1 2 A C D E F ST5-2G / ST5-2G ST5-2G SMW-AUTOOK 9

ST5-2G Accessories ST5-2G 080 Overview configurations Clamping pin kit APS

mounting 460214 not illustrated: Adaption washer 25g6 460139 see general

466168 ST5-2G 125 Overview configurations Anti-rotation kit APS 100 Diameter

mounting 46162133 Set of clamps see table below Anti-rotation kit APS 140

mounting 460215 not illustrated: Adaption washer 25g6 460139 see general

key mounting screw M5 466135 Set of clamps T Consisting of: 1 piece clamp

T-nut and screw T 10 mm 12 mm 14 mm 16 mm 18 mm 20 mm 22 mm ST5-2G 080 466150

466146 466147 Pair of positioning keys (special dimensions) T h6 Th6 12 mm -

10 ST5-2G Accessories ST5-2G 080 Overview configurations Clamping pin kit APS 140 incl. mounting not illustrated: Clamping pin kit APS 100 incl. mounting not illustrated: Adaption washer 25g see general catalog page 44 Mounting screw set consisting of 4 pieces mounting screws ST5-2G 125 Overview configurations Anti-rotation kit APS 100 Diameter 12h6 incl. mounting Set of clamps see table below Anti-rotation kit APS 140 Positioning key 12h6 incl. mounting screw M Clamping pin kit APS 140 incl. mounting not illustrated: Adaption washer 25g see general catalog page 44 Mounting screw set consisting of 4 pieces mounting screws Set of clamps see table below Anti-rotation kit APS 140 Positioning key 12h6 incl. mounting screw M Set of clamps T Consisting of: 1 piece clamp with adjustable mounting incl. T-nut and screw T 10 mm 12 mm 14 mm 16 mm 18 mm 20 mm 22 mm ST5-2G ST5-2G Pair of positioning keys (special dimensions) T h6 Th6 12 mm - h6 14 mm - h6 16 mm - h6 18 mm - h6 20 mm - h6 22 mm - h6 ST5-2G on request SMW-AUTOOK

11 Application examples ST5-2G SMW-AUTOOK 11

12 SinterGrip Clamping Insert SinterGrip Clamping Insert Marks on the Workpiece Comparison Clamping Depths 3.5 mm 30 mm Clamping with SinterGrip 12 SMW-AUTOOK Conventional Clamping Method

>> owest clamping depth of workpieces no pre-marking eneﬁts 1 2

Titanium (until 54 RC) No pre-machining of the workpiece or

pre-mark machine and set-up times Elimination of the costs for

necessary est accessibility and highest holding forces Maximum

absorption Safe clamping of workpieces Ideal for 5-axis

3.5 mm SinterGrip clamping inserts are made from coated carbide

exchangeable Even distribution of the clamping forces and

13 >> owest clamping depth of workpieces no pre-marking eneﬁts different versions for all materials: Steel ardened Steel Titanium (until 54 RC) No pre-machining of the workpiece or clamping surfaces necessary Elimination of the costs for a pre-mark machine and set-up times Elimination of the costs for the pre-machining 4 5 Aluminium Plastic 6 No pre-marking necessary est accessibility and highest holding forces Maximum lifetime No wear costs Pull-down effect Active vibration absorption Safe clamping of workpieces Ideal for 5-axis machining igh material saving due to lowest clamping depth only 3.5 mm SinterGrip clamping inserts are made from coated carbide steel and have maximum lifetime The inserts are individually exchangeable Even distribution of the clamping forces and active vibration absorption Form-ﬁtting clamping by means of the SinterGrip inserts SMW-AUTOOK 13

SinterGrip Clamping Inserts 0,36 ow clamping depth igh stability and active vibration absorption Application/customer benefits Very low clamping depth (only 3.

machine and set-up times ighest stability and active vibration absorption 5 Pull-down effect due to the special row of the teeth Increasing of the cutting speeds compared to other systems Simple

5 mm 3 different versions for steel, hardened steel/titanium (until 54 RC) 1,7 70 40 30 and aluminium/plastic 10,81 Made 0,3 from coated carbide steel 5 5 40 30 0,3 0,3 1,7 10,81 70 3,18 5 Clamping

14 SinterGrip Clamping Inserts 0,36 ow clamping depth igh stability and active vibration absorption Application/customer benefits Very low clamping depth (only 3.5 mm) ensures safe clamping of the workpieces: highest efficiency and productivity due to the lower material costs and less machining costs No pre-marking necessary: of the costs for a pre-mark machine and set-up times ighest stability and active vibration absorption 5 Pull-down effect due to the special row of the teeth Increasing of the cutting speeds compared to other systems Simple manufacturing of jaws for SinterGrip inserts by the customer Maximum lifetime Technical features 0,59 Clamping depth only 3.5 mm 3 different versions for steel, hardened steel/titanium (until 54 RC) 1, and aluminium/plastic 10,81 Made 0,3 from coated carbide steel ,3 0,3 1,7 10, ,18 5 Clamping insert 0,3 0,4 90 2,05 10,81 3,18 0,3 3,18 5 0,36 0,59 0, ,3 0,4 90 2,05 10,81 0,59 3, ,19 0,30 0, ,8 2,86 10,69 1,88 0,62 3,18 SinterGrip STD SinterGrip RC SinterGrip AU for steel Clamping insert for hardened steel and Titanium until 54 RC Clamping insert for aluminium and plastic 0, , Order review SinterGrip STD SinterGrip RC SinterGrip AU Consisting of 10 pcs. clamping inserts (without bolts; Order no. SinterGrip bolt-set ) 14 SMW-AUTOOK

Accessories SinterGrip Fixing SinterGrip clamping inserts Conversion of existing bench vices in SinterGrip SinterGrip olt set, consisting of 10 pieces SinterGrip 466004

Manual E SinterGrip milling cutter 466003 Solid carbide end milling cutting tool, Ø 4 mm, 3 cutting edges, Ø3x5, V = 40-60 m/min, Fz = 0.01-0.04mm/Zahn.

02 mm A C D D1 E Ø Ø1 F Version 1 Version 2 AMATIC-T-REX/TITAN 466010 466011 124.4 39.5 88 12.3 18 12 7 11 36.5 14 GRESSE/WNT/SCUNK 466012 466013 125 40 80 15-12 9-36.

3 20 12 7 11 47 14 GRESSE/WNT/SCUNK 466020 466021 160 50 100 20-12 11-47 14 IMA 466022 466023 160 54 100 17-12 11-51 14 Version 1: without wolfram-carbide coating Version

15 Accessories SinterGrip Fixing SinterGrip clamping inserts Conversion of existing bench vices in SinterGrip SinterGrip olt set, consisting of 10 pieces SinterGrip Screwdriver T9 SinterGrip Key T9 SinterGrip Englisch Deutsch Protection cover aluminium set, consisting of 10 pieces SinterGrip SinterGrip SinterGrip Pair of jaws, milling set (incl. cutting 1 pair tool parallels, wrench torx T9, screws) F A Manufacturing of jaws for SinterGrip inserts by the customer Milling cutter for SinterGrip clamping inserts Manual E SinterGrip milling cutter Solid carbide end milling cutting tool, Ø 4 mm, 3 cutting edges, Ø3x5, V = m/min, Fz = mm/Zahn. Ø D1 D Drawing for the pocket to include SinterGrip clamping inserts: Recommended cutting parameters: Ø1 Cutting speed V = m/min C Feed force per tooth FZ = 0.02 mm A C D D1 E Ø Ø1 F Version 1 Version 2 AMATIC-T-REX/TITAN GRESSE/WNT/SCUNK IMA KURT AMATIC-T-REX/TITAN GRESSE/WNT/SCUNK IMA Version 1: without wolfram-carbide coating Version 2: with wolfram-carbide coating for a better grip in the 2nd operation (picture) 7 4 A 7,4 M3 A-A A 60 2,5 3,25 Number of the needed SinterGrip clamping inserts: to : 9 pcs. SinterGrip clamping inserts to : 11 pcs. SinterGrip clamping inserts Wolfram-Carbid-Coating Manufacturing of jaws for SinterGrip inserts by the customer SMW-AUTOOK 15

SMW-AUTOOK Spannsysteme Gmb Postfach 1151 D-88070 Meckenbeuren Wiesentalstraße 28 D-88074 Meckenbeuren Tel.

de Fax: +49 (0) 7542-405 - 181 U.S.A. SMW-AUTOOK Corporation 285 Egidi Drive - Wheeling, I 60090 Tel.

1-56 ira, Nishi-Ku 461-Nagoya Tel. +81 (0) 52-504 - 0203 Fax +81 (0) 52-504 - 0205 E-mail japan@smwautoblok.co.

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Novaretto I-10040 Caprie - Torino Tel. +39 011-9638411 Tel. +39 011-9632020 Fax +39 011-9632288 E-mail info@smwautoblok.

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br Argentina SMW-AUTOOK Argentina Rio Pilcomay 1121 - ella Vista RA - 1661 ella Vista uenos Aires Tel.

, 10, bld.3, off. 323, 115191 Moscow (Russia) Tel. +7 495-231-1011 Fax +7 495-231-1011 E-mail info@smw-autoblok.

16 SMW-AUTOOK Spannsysteme Gmb Postfach 1151 D Meckenbeuren Wiesentalstraße 28 D Meckenbeuren Tel.: +49 (0) Vertrieb Inland vertrieb@smw-autoblok.de Fax: +49 (0) Sales International sales@smw-autoblok.de Fax: +49 (0) U.S.A. SMW-AUTOOK Corporation 285 Egidi Drive - Wheeling, I Tel Fax autoblok@smwautoblok.com Japan SMW-AUTOOK Japan Inc ira, Nishi-Ku 461-Nagoya Tel. +81 (0) Fax +81 (0) japan@smwautoblok.co.jp China SMW-AUTOOK (Shanghai) Work olding Co.,td. uilding 6, No.72, JinWen Road, KongGang Industrial Zone, ZhuQiao Town, Pudong District , Shanghai P.R. China Tel Fax china@smwautoblok.cn AUTOOK s.p.a. Via Duca D Aosta n.24 Fraz. Novaretto I Caprie - Torino Tel Tel Fax info@smwautoblok.it France SMW-AUTOOK 17, Avenue des Frères Montgolfier - Z.I. Mi-Plaine F Chassieu Tel. +33 (0) Fax +33 (0) autoblok@smwautoblok.fr Great ritain SMW-AUTOOK Telbrook td. 7 Wilford Industrial Estate Ruddington ane, Wilford G-Nottingham, NG11 7EP Tel. +44 (0) info@smw-autoblok-telbrook.co.uk Spain SMW-AUTOOK IERICA, S.. Ursalto 10 - Nave 2, Pol Mateo Gaina San Sebastián (Guipúzcoa) (Spain) Tel.: Fax: info@smwautoblok.es Mexico SMW-AUTOOK Mexico, S.A. de C.V. Pirineos No. 515-, Nave 16 Col. Industrial enito Juarez Micro Parque Industrial Santiago Queretaro, Qro. C.P Tel. +52 (442) Fax +52 (442) smwmex@smwautoblok.mx India SMW-AUTOOK Workholding Pvt. td., Plot No. 4, Weikfield Industrial Estate, Gat No. 1251, Sanaswadi, Tal Shirur, Dist Pune Tel Fax info@smwautoblok.in razil SYSTEC METAÚRGICA TDA R. uiz risque, Vinhedo - SP Tel. +55 (0) Fax +55 (0) systec@systecmetal.com.br Argentina SMW-AUTOOK Argentina Rio Pilcomay ella Vista RA ella Vista uenos Aires Tel. +54 (0) Fax +54 (0) federicolojo@systecmetal.com.ar Russia SMW-AUTOOK Russia.Tulskaya str., 10, bld.3, off. 323, Moscow (Russia) Tel Fax info@smw-autoblok.ru Taiwan AUTOOK Company td. NO.6, SUYI RD., SOUT DIST., TAICUNG, TAIWAN Tel Fax taiwan@smwautoblok.tw Czech Republic / Slovakia SMW-AUTOOK s.r.o. Merhautova 20 CZ RNO Tel Fax info@smw-autoblok.cz Sweden / Norway SMW-AUTOOK Scandinavia A Kasernvägen 2 SE ässleholm Tel. +46 (0) info@smw-autoblok.se Korea SMW-AUTOOK KOREA CO., TD ho, aeksang Startower 1st, 65, Digital-ro 9-gil, Geumcheon-gu Seoul, ROK-08511, Korea Tel Fax info-korea@smw-autoblok.net SRG ST5_2G_04/2018_2_EN 06/2016

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