Application Examples

Transcription

1 Factory Automation Products F A R obotic Automation Pro duct s Application Examples Ver.2 For More Automation Solutions Kosmek Products for Automation and Setup Improvement in Every Process Robotic Hand Changer Tool Change for Robot Standardization Clamp Work Support For Workpiece Fixing Jig Auto Coupler Air Fluid Supply to Pallet Robotic Hand Workpiece Pallet Transfer Location Clamp Expansion Locating Pin High Accuracy Locating High Accuracy Pallet Change/ Change Setup Time Reduction

2 Robotic Hand Changer Tool Change Robotic Hand Changer P.3 Locating Automation Products (High Accuracy Locating/Compact Clamp, etc.) P.19 1 KOSMEK Pro

3 duction Map Transfer Robotic Hand P.11 Clamp Coupler Support / Back Up 2

4 The World's Only Robotic Hand Changer with Zero Backlash model SWR KOSMEK Exclusive Non-Backlash Mechanism Before Connection When Connected Detaching Function Backlash of Changer Causes Electrode Error Noise and Continuity Failure due to Friction of Contact Probe Zero-Backlash Connection with Dual Contact Kosmek Hand Changer with No Backlash Prevents Electrode Error No Noise Zero Backlash Backlash (Gap) 3 Continuity Failure of Electrode No Continuity Failure of Electrode Frequent Moment Stop Sharp Decline of Moment Stop

5 Secures the Aimed Position When Connected, Locating Repeatability is 3μm Even with long tools or hands, fluctuation of the edge is extremely small. It secures high accuracy processing even after tool change. Long Tool 24-Hour Continuous Operation is Possible Uncomparably High Rigidity and Durability Strong to "bending" and "torsion" with high rigidity obtained by non-backlash function. Also, high strength material is used in all the contact part of the master and tool so that it ensures high durability and 3μm locating repeatability even after 1 million cycles. Sudden Acceleration/ Sudden Stop Screw Tightening Allowable Weight 3kg 120kg A Variety of Electrode/Air Joint Options Resin Connector Power Transmission Option (Connector Based on MIL-DTL-5015) Solder Terminal Compact Electric Power Transmission (Ability to Transmit AC/DC200V 5A) Solder Terminal with Cable High Current Transmission Option (Connector Based on MIL-DTL-5015) Waterproof Electrode (Simple Waterproof) Compact Waterproof Electrode (Noncontact Waterproof) IP67 Only when connected Equivalent to IP54 Waterproof Electrode (Noncontact Waterproof) IP67 D-sub Connector Air Joint (3 Port Resin Connector/Solder Terminal Extensible Option) Circular Connector (Connector Based on JIS C 5432) Air Joint (4 Port Resin Connector/Solder Terminal Extensible Option) Air Joint (2 Port Option) 4

6 Robotic Hand Changer Application Examples Advantages of Robotic Hand Changer in Assembly When Installing Multiple Tools on One Hand Interference Teaching Frequent Complicated Robot Size Large Hand with Multiple Tools When Installing Robotic Hand Changer Interference Teaching Robot Size Occasional Simple Small Transfer Tool Screw Tightening Tool Deburring Tool Welding Tool Inspection Tool (Camera) 5

7 Change the Transfer Hand and Deburring Tool with High Rigidity Deburring Tool Workpiece Hand Change Workpiece Deburring Workpiece Workpiece By clamping workpiece with Hole Clamp (model SWE), Workpiece Transfer Tool every workpiece surface is Model S WE accessible. Withstands Heavy Load with Non-Backlash Function Strong to "bending" and "torsion" with high rigidity. It ensures stable production even with offset transfer hand or heavy load deburring. General Changer Backlash Kosmek Robotic Hand Changer on Changer Part No Backlash on Changer Part Due to backlash, a tool changer is weak to The changer has no backlash so it is highly torsion and can be broken if high load is rigid and strong to torsion. This allows for applied when deburring R surface which no fluctuation on tools. has large contact area. It also withstands high load of casting deburring. Low Load High Load Contact area of R surface is large and receives high load. 6

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10 Robotic Hand Changer Application Examples High Accuracy Exchange of Multiple Welding Torch Minimal Fluctuation on the Tip Even when changing longer torch, fluctuation on the tip is extremely small due to 3μm locating repeatability. This enables stable quality and appearance of products. High Accuracy Exchange of Transfer Arm Press Machine Transfers a workpiece to the next process. Longer Arm SWR Workpiece Robot P r o d u c t Tran s fe r A rm The arm has to be changed when the product changes. General Changer Backlash on Changer Part Kosmek Robotic Hand Changer No Backlash on Changer Part Suction Pad Fluctuation on the Tip 9 Minimal Fluctuation Some Clearance No Backlash (Backlash) Prevents errors on attaching and detaching products.

11 High Accuracy and Compact Pallet Change Inspection φ Assembly 3kg Allowable Weight Robotic Hand Changer (Full Scale) Pallet Setup Holding Force 500N (At 0.5MPa) Locates and Clamps Simultaneously with One Unit Locates and clamps a small pallet such as electronic component within a more compact space. Locating error between processes can be minimized with 3μm locating repeatability. For Highly Versatile Humanoid Robot Highly versatile humanoid robot requires multiple hands, and tool change is essential. Kosmek robotic hand changer ensures its lightness, high accuracy, high rigidity, and longer operation life. Suitable for Tool Changer with Camera Corrector When adjusting position with camera corrector installed not on the tool side but on the robot side, accuracy of the changer affects the displacement amount of the tool end. Kosmek tool changer has high locating accuracy and this allows minimal error of camera corrector. 10

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18 Robotic Hand Application Examples For Minimizing Weight and Space of Heavy Workpiece Transfer Hand M o d el S WE Hi g h - P o w e r P n e u m at i c Ho l e Cl am p Deburring Automobile Component Transfer Heavy Workpiece with Light Hand 5 Faces Accessible with No Interference A ir Blo w Energy Saving with Light Hand Reducing the weight of the hand increases the robot speed and Hole clamp and workpiece maximizes utilization of the robot payload leading to downsizing hole can be cleaned by air blow. of the robot size. Current Method Linear Cylinder Transfer Hand with High-Power Pneumatic Hole Clamp Larger Space Gripper expands and pulls workpiece in. Smaller Space Reduce the Hand Weight Heavy Workpiece Heavy Workpiece Clamping Force 2 kn (Air Pressure 0.45 MPa) Even at zero pressure, it will stay locked with internal spring and prevent falling of workpieces. Clamping Force at 0MPa Heavy Large Light Compact High Accuracy Self-lock function ensures safety kn

19 For Minimizing Weight and Space of Irregular Shaped Workpiece Transfer Hand M o d el WC E High-Power Pneumatic Link Clamp Automobile Component Compact and High-Power Clamp Cylinder with Self-Locking Compact and high-power clamp cylinder with exclusive mechanical locking structure. Internal self-locking holds workpiece even when air supply is stopped. Introduced for Irregular Shaped Workpiece Transfer Hand Current Method General High-Power Pneumatic Clamp Air Cylinder Exerts Equivalent Clamping Force with Mechanical Lock Fixture Weight About 10% Reduced Reference when workpiece size is Heavy Large Light Compact Powerful Reduce the Loads to Transfer Equipment 18

20 Automation Products For More Automation Solutions Instant Change of Workpiece Pallet Pallet Clamp / Screw Locator Model SWQ / SWT / VXE / VXF Clamps and Locates a Pallet and Plate Locating Repeatability SWQ / SWT / VXF 3μm, VXE 5μm Model SWQ / SWT Model Location Clamp Model SWT Air + Spring Lock VXE / VXF Screw Locator Air Release Manual Lock Manual Release Self-Lock Function with Spring High Accuracy Locating of Workpiece Pallet Expansion Locating Pin Model VR A / VR C / VWM / VX Zero Clearance with High Accuracy Locating Pin Workpiece Hole Diameter φ3 φ20 Model VRA/ VRC Locating Repeatability Spring Lock Model 19 VRA 3μm Air Release Model VWM Locating Repeatability Air + Spring Lock 3μm Air Release Model VX Locating Repeatability Manual Lock 5μm Manual Release

21 Powerful Support for Unstable Parts High-Power Pneumatic Work Support (Standard / Rodless Hollow) Mod e l WN C / W NA Load by Press Fitting, etc. Firmly Supports the Workpiece and Prevents Chattering and Distortion Locks when the tip of work support contacts a workpiece. Securely supports a workpiece with various heights. Model WNC Clean and Powerful Clamping with Air Pressure Mechanical Lock High-Power Pneumatic Clamp Mod e l WHE / WCE / SW E Powerful Clamping Force with Air Pressure and Holding Force with Mechanical Lock Clamping force which withstands the load with holding force does not distort the workpiece. Model WHE Swing Clamp Model WCE Link Clamp Model SW E Hole Clamp Auto Coupler to Supply Positive Negative Pressure Auto Coupler Mod e l J V A / J V B JV C/JV D JV E/JV F Compact Coupler to Connect Hydraulic/Pneumatic Circuits Connection Stroke 1mm Commonly Used with Screw Locator and Pneumatic Location Clamp 20

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28 For further information of each product, please refer to "FA Robotic Automation Products Complete Catalog". FA機器 総合 カタログ FA Robotic Automation Products 2016 株式会社コスメック Please contact us or request it from our website. CATALOG No. FA JP Printed in Japan Complete Catalog Catalog No.FA GB 2014年 6月 初版 3Ry 2015年 4月 2版 4Ry Product Line-up We have various types of hydraulic and pneumatic products. Please let us know your requirements, and we will make it happen. K OS M E K WOR K C L A M P I N G S Y S T EMS QUI CK MOLD CHANG E SYSTE MS MACHINE TOOL RELATED PRODUCTS FOR INJECTION MOLDING MACHINES QU I C K DI E C HA N GE S Y S T E M S DI E CAST CLAMPI NG SYSTE MS FOR PRESS MACHINES FOR DIECAST MACHINES HEAD OFFICE BRANCH OFFICE (U.S.A.) MEXICO REPRESENTATIVE OFFICE BRANCH OFFICE (EUROPE) BRANCH OFFICE (INDIA) THAILAND REPRESENTATIVE OFFICE 1-5, 2-Chome, Murotani, Nishi-ku, Kobe TEL FAX KOSMEK (U.S.A.) LTD. 650 Springer Drive, Lombard, IL USA TEL FAX KOSMEK USA Mexico Office Blvd Jurica la Campana 1040, B Colonia Punta Juriquilla Queretaro,QRO Mexico TEL KOSMEK EUROPE GmbH Schleppeplatz Klagenfurt am Wörthersee Austria TEL FAX KOSMEK LTD - INDIA F 203, Level-2, First Floor, Prestige Center Point, Cunningham Road, Bangalore India TEL Soi 58, RAMA 9 Rd., Suanluang, Suanluang, Bangkok TEL FAX FOR FURTHER INFORMATION ON UNLISTED SPECIFICATIONS AND SIZES, PLEASE CALL US. SPECIFICATIONS IN THIS LEAFLET ARE SUBJECT TO CHANGE WITHOUT NOTICE. JQA-QMA10823 CAT.NO.SBR-FA GB Printed in Japan KOSMEK HEAD OFFICE First 2Ry rd 0Ry