FIXTURE-PRO MULTI-AXIS QUICK CHANGE FIXTURING

Transcription

1 MULTI-XIS QUIK HNGE FIXTURING Introduction Fixture-Pro Modular Workholding Systems rop & Lock Pallet hangers Top Tooling...68 Multi-xis Workholding Subplates...69 Risers Rotary dapters & Kits Top, lank & Vise dapter rop & Lock Pallet hangers Top Tooling Precision Vises & ccessories ER ollet Fixtures...83 Machineable lanks...84 Locating ccessories Locating Pins...85 ushings, Plugs...86 Shoulder Screws, Keys...87 QUIK HNGE FIXTURING Quick hange Pallet Systems rop & Lock Pallet hangers Quick lamping lock (Q)...91 Manual 4-Pin Pallet...92 Manual Zero Point System (ZPS) xis Vises and ccessories Self-entering & Fixed-Jaw Vises and ccessories ompact Vises Pallet lamps

2 MULTI-XIS QUIK HNGE FIXTURING Fixture-Pro : ompletely Modular Workholding Systems for Multi-xis Machining QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING With Fixture-Pro, workholding getting your spindle and cutting tool close to the work piece in the optimal machining position can be achieved regardless of your machine or workpiece. Fixture- Pro s modular approach allows you to select the combination of subplates, risers and top tooling that is right for your set up. 60MM & 75MM VISES VISE PTER RELL RISER ER OLLET SQURE PTER TPER RISER 130MM VISE OVETIL VISE ROP & LOK STRIGHT FLNGE RISER Flexible Multi-xis Workholding Works on all applications 5 xis, 3+2, 4+1 Rigid, modular design From light machining to heavy roughing Rapid set up and part exchanges Reduced setup time saves money and keeps spindle running Portability from machine to machine Easily transfer work to new machines or as demand dictates Multiple Top Tooling options available for any part configurations. daptors and pallet changes to adapt vises, fixtures and quick change pallet changers. Risers to accommodate any set up including multiple part set ups and long parts requiring multiple clamping locations. Standard Subplates for most popular machines. ustom designs are available. SQURE ROUN W/FLTS ROUN 64 Jergens, Inc S. Waterloo Road leveland, Ohio US

3 MULTI-XIS QUIK HNGE FIXTURING How Fixture-Pro Works Unique, modular design offers maximum flexibility when choosing workholding for your job. Machine Mounting Options Easily set up new or prototype jobs Move jobs from one machine to another Portability - Risers, adaptors, pallet changers and top tooling can be used on any machine Fixture-Pro grows with your machine tool investment Option 1 QLS Mounting System Option 2 entering Pin to QLS Grid Option 3 irect to Table Jergens Quick Locating System or QLS allows for rapid and accurate location of QLS components on a QLS subplate. Two precision ground shoulder bolts pass though precision ground liners to accurately locate and mount to the QLS grid. New Rotary daptors for QLS and ZPS Utilizes center pin and standard SHS to mount to the QLS Subplate. iamond pin for radial location. entral bore pin location standard on QLS subplates. Multiple center pin locations available on request. Mount direct to table with center pin, keyways, SHS and t-slot nuts. Quickly direct mount for protoype work, long runs or to maximize Z travel. The new Fixture-Pro adaptor permits the easy mounting of Fixture-Pro system QLS based vises, dovetail vises, collet holders and the rop & Lock pallet changers for quick, flexible multi axis workholding on popular rotary indexers and trunions. Quickly add the QLS mounting Grid to most popular table configurations and utilize Fixture-Pro top tooling and rop & Lock pallet changers. ZPS systems from Jergens provide a single step to fix, position and clamp parts, reducing setup time by as much as 90%. t the same time, repeatability of +/ can be achieved. See page 72 for more rotary adapter products, including risers and top plates. QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING Phone: Fax: workholding@jergensinc.com 65

4 MULTI-XIS QUIK HNGE FIXTURING ROP & LOK Pallet hangers rop it, lock it and go! QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING rop & Lock Pallet hangers provide the fastest, most accurate changeover of adaptors and top tooling. Quick change is made possible by pull studs and just two turns of a hex wrench as an alternative to traditional set screws. Rapid part to part changeover during machining Two quick turns of locking wedges securely position and clamp repeatability to +/ Secure, rigid clamping capable of high metal removal rates and difficult to machine materials wide range of top tooling options available as standard in rop & Lock design. vailable in 130mm and 250mm configurations. ccurately transport parts while in the original clamping to secondary operations or for first article inspection on a MM. Unique strong designed pull studs locked securely by two wedges IRET TO PRT STU MOUNT 66 Jergens, Inc S. Waterloo Road leveland, Ohio US

5 MULTI-XIS QUIK HNGE FIXTURING ROP & LOK Pallet hangers Versatility rop & Lock pallet changers and pull studs offer versatility in configuration as well as application, providing solutions on multi-axis machines as well as vertical and horizontal machining centers. Pull Studs can be mounted direct to the part to eliminate interference with vise jaws Utilize Machinable lanks to create custom fixtures for 3, 4 and 5 axis applications Used on horizontal, vertical and other applications USTOM FIXTURE QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING 4 Sided horizontal column with rop and Lock pallets Pallet changer on VM riser with ER ollet Fixture Tri column with rop and Lock Pallets provides additional side clearance. s can be indexed in the pallet changer to machine 5 faces in Horizontal applications. Phone: Fax: workholding@jergensinc.com 67

6 MULTI-XIS QUIK HNGE FIXTURING Top Tooling Solutions The Industry s Most omplete Range of Standard Vises, ollets and dapters Rigid, high-strength multi-axis vises Self-centering and fixed jaw 40mm to 125mm widths Wide range of standard, reversible hard and soft jaws available QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING rop & Lock style multi-axis Lower profile for increased Z travel 130mm square low profile on 5V13012 irect mount to table with optional clamps ovetail Vises 130mm light and heavy duty standard dovetails 10 egree dovetail angle permits high clamping force Heavy uty lock Style dovetails for large parts and extreme cutting conditions ER Style ollet Holders Excellent option for solid round and cylindrical parts vailable for standard ER collets from size 16 to 40 Vise dapters For QLS and rop and Lock mounting of 5 xis vises rop and Lock Machinable lanks Quickly design custom fixtures Utilize low profile clamping components 68 Jergens, Inc S. Waterloo Road leveland, Ohio US

7 MULTI-XIS QUIK HNGE FIXTURING 5-xis Subplates Standard subplates mount to machine table with center bore and do not include mounting holes. Material: 1018 Steel Thickness Tolerance ±0.005 Flat & Parallel within.0005"/ft. (.013mm) Includes Pre-Installed QLS ushings = Jergens QLS Quick Locating System (QLS) ushings for shoulder screws that are hardened and ground to +/ Round Style Square TIMING PIN HOLE 5-xis Subplate Thickness of Plate Locating Method Timing Pin Mounting Type Grid 5SP130 Round enter (50H7), Timing Pin 5LP mm SHS 50mm x 50mm 6.3 (2.86) 5SP160 Round enter (50H7), Timing Pin 5LP mm SHS 50mm x 50mm (4.7) 5SP210 Round enter (50H7), Timing Pin 5LP mm SHS 50mm x 50mm (8.54) 5SP250 Round enter (50H7), Timing Pin 5LP mm SHS 50mm x 50mm 26.5 (12) 5SP310 Round enter (50H7), Timing Pin 5LP mm SHS 50mm x 50mm (19) 5SP400 Round enter (50H7), Timing Pin 5LP mm SHS 50mm x 50mm (31.95) 5SP500 Round enter (50H7), Timing Pin 5LP mm SHS 50mm x 50mm (50.3) 5SP630 Round enter (50H7), Timing Pin 5LP mm SHS 50mm x 50mm (80.2) 5SP800 Round enter (50H7), Timing Pin 5LP mm SHS 100mm x 100mm (134.4) Style Thickness of Plate Locating Method Timing Pin Mounting Type Grid QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING 5SP400S Square enter (50H7), Timing Pin 5LP mm SHS 50mm x 50mm 88 (39.9) 5SP500S Square enter (50H7), Timing Pin 5LP mm SHS 50mm x 50mm (63.2) 50mm 50mm VM TIMING PIN HOLE TIMING PIN HOLE Style Thickness of Plate Locating Method Timing Pin Mounting Type Grid 5QP VM enter (50H7), Timing Pin 5LP mm SHS 50mm x 50mm (9.01) 5QP VM enter (50H7), Timing Pin 5LP mm SHS 50mm x 50mm (23.47) Phone: Fax: workholding@jergensinc.com 69

8 MULTI-XIS QUIK HNGE FIXTURING 5-xis Risers, Mini & arbell Style Steel or luminum Fixture-Pro 5-xis Risers raise, position and locate the part off the machine or rotary table so the part is accessible for machining all 5 sides. Mounts direct to QLS grid or tables with Fixture-Pro Locating Keys and LHS. Mounts to Fixture- Pro subplate with center bore, timing pin and LHS or QLS shoulder screws. Material: 1018 Steel or luminum Thickness Tolerance ±0.002 (.05mm) Flat & Parallel within:.0005"/ft. (.013mm) Finish: lack Oxide or nodize = Jergens QLS Quick Locating System (QLS) ushings for shoulder screws that are hardened and ground to +/ QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING Mini Riser 130mm arbell 250mm arbell Mini Risers esigned for use with small pallet machine tools and the 75mm platform top tooling. ottom enter Steel luminum Style ore Mounting Type Grid Steel luminum 5RS RS Mini H7 QLS, 12mm LHS 50mm x 50mm 8.21 (3.72) 2.84 (1.29) 5RS RS arbell Low H7 QLS, 12mm LHS 50mm x 50mm (5.82) 4.44 (2.01) 5RS RS arbell Tall H7 QLS, 12mm LHS 50mm x 50mm 16.8 (7.62) 5.82 (2.64) 5RS RS arbell Low H7 QLS, 12mm LHS 50mm x 50mm 88.6 (40.2) 20.5(9.3) 5RS RS arbell Tall H7 QLS, 12mm LHS 50mm x 50mm 93.3 (42.3) (11.5) 70 Jergens, Inc S. Waterloo Road leveland, Ohio US

9 MULTI-XIS QUIK HNGE FIXTURING 5-xis Risers, Flanged, Rectangle or Square Style Steel or luminum Fixture-Pro 5-xis Risers raise, position and locate the part off the machine or rotary table so the part is accessible for machining all 5 sides. Mounts direct to QLS grid or tables with Fixture-Pro Locating Keys and LHS. Mounts to Fixture- Pro subplate with center bore, timing pin and LHS or QLS shoulder screws. Material: 1018 Steel or luminum Thickness Tolerance ±0.002 (.05mm) Flat & Parallel within:.0005"/ft. (.013mm) Finish: lack Oxide or nodize Straight Flanged Steel Riser Tapered Flanged Riser Tapered Flanged Steel Riser SQ Riser & Pallet = Jergens QLS Quick Locating System (QLS) ushings for shoulder screws that are hardened and ground to +/ Square and Rectangle Risers For use with 3-axis VM s and 4-axis HM s to reduce spindle dead zones. Mounts to table using T-Slots with SHS & Jergens Sine Fixture Keys, or Fixture Pro Locating Pins and Keys. Rectangle Steel Riser QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING Straight Flanged Riser Tapered Flanged Riser Square Riser Rectangle Riser E ottom enter Steel luminum Style ore Mounting Type Grid Steel luminum 5RS RS Tapered Flanged H7 QLS, 12mm SHS 50mm x 50mm 36.8 (16.7) (5.78) 5RS RS Tapered Flanged H7 QLS, 12mm SHS 50mm x 50mm 53.2 (24.1) (8.36) 5RS RS Rectangle H7 QLS, 12mm SHS 50mm x 50mm 87.0 (39.5) (13.9) 5RS RS Square H7 QLS, 12mm SHS 50mm x 50mm 77.3 (35.1) 28.0 (12.7) 5RS200007* 5RS200010* Straight Flanged H7 QLS, 12mm SHS 12mm x 50mm 24.0 (10.9) 8.4 (3.8) 5RS200008* 5RS200011* Straight Flanged H7 QLS, 12mm SHS 12mm x 50mm 36.0 (16.4) 12.4 (5.6) * 200mm risers are designed to work with rotary tables. If intended for use on Fixture-Pro subplates, 4 extra mounting holes are needed. all for assistance. Phone: Fax: workholding@jergensinc.com 71

10 MULTI-XIS QUIK HNGE FIXTURING Universal Fixture-Pro and ZPS Rotary dapters QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING The new Fixture-Pro daptor permits the easy mounting of Fixture-Pro system QLS based vises, dovetail vises, collet holders and the rop & Lock pallet changers for quick, flexible multi axis workholding on popular rotary indexers and trunions. ZPS systems from Jergens provide a single step to fix, position and clamp parts, reducing setup time by as much as 90%. t the same time, repeatability of +/ can be achieved. Mounts to most rotary indexers face plates with 4 or 6 T-slots Fixture-Pro model allows mounting of Jergens Fixture-Pro top tooling ZPS model accepts air gun valve or standard fittings Material: luminum See page for pull-studs and accessories. ** Type E F (LS) 5R160FP Fixture Pro 160mm 130mm 38.1mm 133.4mm R200FP Fixture Pro 200mm 130mm mm ** Type E F (LS) 5R160ZPS ZPS 160mm 112mm 48.1mm 133.4m R200ZPS ZPS 200mm 138mm 59.45mm 170mm **enter locator, timing key and mounting hardware sold separately 72 Jergens, Inc S. Waterloo Road leveland, Ohio US

11 MULTI-XIS QUIK HNGE FIXTURING Jergens-Haas Rotary dapter Kits for 160mm and 210mm Platter Tables dapters available in multi-axis Fixture Pro and ZPS Fixture-Pro adapters are ideally suited for Jergens rop & Lock pallet changers, vises or collet fixtures ZPS dapters include low pressure ZPS clamping modules (51139; 51154) Kit * escription Haas Rotary Tables Table Size 5R160FP-HS 160MM Fixture-Pro dapter Kit TR; HRT 160mm 5-xis Riser Top Plates 130mm onvert the riser into a QLS grid for precision mounting of any workholding fixture, including the entire family of Fixture-Pro Top Tooling. vailable in square or round styles. Material: 1018 Steel Thickness Tolerance ±0.005 (.13mm) Flat & Parallel within:.0005"/ Ft. (.013mm) 5R160ZPS-HS 160MM ZPS dapter Kit TR; HRT 160mm 5R200FP-HS 200MM Fixture-Pro dapter Kit TR; HR; HRT 210mm 5R200ZPS-HS 200MM ZPS dapter Kit TR; HR; HRT 210mm *ll locating & mounting hardware for Haas kits included Includes: Hardened ushings = Jergens QLS Quick Locating System (QLS) ushings for shoulder screws that are hardened and ground to +/ mm QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING Style Thickness of Plate Locating Method Mounting Type Mounting Grid 5TP Round enter, Timing Pin 8mm SHS 50mm x 50mm 7.09 (3.22) 5TP Round enter, Timing Pin 8mm SHS 50mm x 50mm (12.26) 5TP Square enter, Timing Pin 8mm SHS 50mm x 50mm 8.97 (4.07) 5TP Square enter, Timing Pin 8mm SHS 50mm x 50mm (15.79) Phone: Fax: workholding@jergensinc.com 73

12 MULTI-XIS QUIK HNGE FIXTURING 5-xis lank Fixture Plates Mount fixtures that already have mounting holes that do not match the QLS grid. vailable in round and square styles. Material: 1018 Steel Thickness Tolerance ±0.005 (.13mm) Flat & Parallel within:.0005"/ft. (.013mm) Includes: Hardened ushings QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING 5-xis Vise dapter Plates Style Style onvert the Jergens 5-axis vise into a QLS grid for precision mounting of any Fixture- Pro modular system part that requires a match with the QLS grid. Material: 1018 Steel Thickness Tolerance ±0.005 (.13mm) Flat & Parallel within:.0005"/ Ft. (.013mm) (Vise No.) Includes: Hardened ushings Vise dapter Plates Include: - 2 Vise dapter Pins 5LP25M10 - Vise Mounting Screws Thickness of Plate Thickness of Plate Locating Method Locating Method Mounting Type Mounting Type 5FP Round enter, Timing Pin 12mm SHS 7.41 (3.36) 5FP Round enter, Timing Pin 12mm SHS (13) 5FP Square enter, Timing Pin 12mm SHS 9.62 (4.36) 5FP Square enter, Timing Pin 12mm SHS (16.68) 5V Round , QLS, owel Pin 12mm SHS 6.9 (3.1) 5V Round enter, Timing, QLS 12mm SHS 27 (12.2) 5V Round , Quick hange Stud 20mm QS 7.4 (3.4) 5V Round Quick hange Stud 20mm QS 27.5 (12.5) Vise Locator dapter Pin 5LP25M10 vailable. Please call for more information. 74 Jergens, Inc S. Waterloo Road leveland, Ohio US

13 MULTI-XIS QUIK HNGE FIXTURING 5-xis rop & Lock Pallet hanger - Round Mount parts or fixtures quickly to a machine. vailable in Round and Square styles. rop a fixture or vise into the Pallet hanger using the Fixture-Pro pull stud system. With two quick turns of a hex wrench it s ready to machine. rop it, Lock it, and go! Material: 2 Steel Hardness: Rc Flatness: Ground.0002"/Ft. Thickness Tolerance: ±0.002 Finish: lack Oxide Metric Mounting Style onfiguration of Pins E Hex Size F G H I Locating Mounting Type Pull Stud Size No. 5QP Round enter Timing Pin, QLS QLS, 12mm SHS 5.8/ QP020 5QP Round enter Timing Pin, QLS QLS, 12mm SHS 23.9/ QP020 5QP Round enter Timing Pin, QLS QLS, 12mm SHS 6.0/ QP020 Inch Mounting 5QP QP QP QP QP QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING Style onfiguration of Pins E Hex Size F G H I Locating Mounting Type Pull Stud Size No. 5QP Round enter Timing Pin, QLS QLS, 1/2" SHS 5.8/ QP020 5QP Round enter Timing Pin, QLS QLS, 1/2" SHS 27.0/ QP020 Note: 25 ft. lbs. max torque Phone: Fax: workholding@jergensinc.com 75

14 MULTI-XIS QUIK HNGE FIXTURING 5-xis rop & Lock Pallet hanger - Square Mount parts or fixtures quickly to a machine. vailable in Round and Square styles. rop a fixture or vise into the Pallet hanger using the Fixture-Pro pull stud system. With two quick turns of a hex wrench it s ready to machine. rop it, Lock it, and go! Material: 2 Steel Hardness: Rc Flatness: Ground.0002"/Ft. Thickness Tolerance: ±0.002 Finish: lack Oxide QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING 5QP QP Metric Mounting Style onfiguration of Pins E Hex Size F 5QP G H 5QP I Locating Mounting Type Pull Stud Size No. 5QP Square enter Timing Pin, QLS QLS, 12mm SHS 7.2/ QP020 5QP Square enter Timing Pin, QLS QLS, 12mm SHS 30.4/ QP020 5QP Square enter Timing Pin, QLS QLS, 12mm SHS 7.6/ QP020 Inch Mounting Style onfiguration of Pins E Hex Size F G H I Locating Mounting Type lbs (Kgs) Pull Stud Size No. 5QP Square enter Timing Pin, QLS QLS, 1/2" SHS 7.2/ QP020 Note: 25 ft. lbs. max torque 76 Jergens, Inc S. Waterloo Road leveland, Ohio US

15 MULTI-XIS QUIK HNGE FIXTURING 125mm Self entering, Multi-xis, 5-xis Vise The compact design is engineered as a perfect fit to the Fixture Pro System. ompatible with the Lang Quick Point system and Jergens Fixture-Pro rop & Lock Pallets Steel hardened jaws included Size lamping Force L W H Include Studs Hex Wrench 5V mm 12 lbs # at 45 FP of Torque No 13mm Included Replacement Jaws (Set of 2 Jaws) Material L W H 5V12501-SJ lue luminum Jaw V12501-SSJ Soft Steel Jaw V12501-HSJ Steel Hardened Jaw mm rop & Lock Pallet QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING Quickly & accurately locates vises & fixturing ompatible with Lang MacroGrip Workholding and 5th xis Vises Style Mounting onfiguration of Pins L W H Mounting Pattern Locating Mounting Type Pull Stud Size No. 5QP Rectangle Metric x 96 tr Timing PIn, QLS QLS, 12mmSHS 9.3 / QP021 5QP Rectangle Inch x 96 tr Timing PIn, QLS QLS, 1/2 " SHS 9.3 / QP021 Phone: Fax: workholding@jergensinc.com 77

16 MULTI-XIS QUIK HNGE FIXTURING 5-xis, Low Profile, 130mm Self-entering Vise QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING Jergens top tooling solutions now also include a 130 mm low profile vise for increased Z travel. Material: Steel Extends the work area for multiaxis applications Increases Z travel while maintaining the same characteristics as larger vises The rigid slide assembly design and sealed lead screw provide accuracy, repeatability and long service life of the industry-leading Fixture Pro family vailable in standard and rop & Lock versions, for quickness and accuracy Full line of jaws and insert options on page 79 Include Studs Size lamping Force Hex Wrench 5V13011 No 130mm 12 lbs # at 40 FP of Torque 12mm Included 5V13012 Yes 130mm 12 lbs # at 40 FP of Torque 12mm Included Note: One set of luminum Soft Jaws ( 5V13011-SJ) and wrench included with each vise. 78 Jergens, Inc S. Waterloo Road leveland, Ohio US

17 MULTI-XIS QUIK HNGE FIXTURING 5-xis, Low Profile, 130mm Self-entering Vise ccessories Jaw Options luminum Jaws Soft Steel Jaws Hard Steel Insert Jaws (set of 2 jaws) Material L W H * 5V13011-SJ lue luminum Jaw V13011-SSJ Soft Steel Jaw V13011-SIJ Hard Steel Insert Jaw * luminum Jaws have external locator pin, Steel Jaws & Insert Jaws have hole 16mm deep. Jaws sold in sets of 2. Insert Options Serrated L 5JISER JISER JISER Inserts sold per each. Peak L 5JIPK JIPK JIPK Jaw locator pin part number legend for above chart: L=Length W=Width H=Height =Hole spacing =ottom step =Jaw locator diameter ovetail L ngle 5JIOV JIOV JIOV JIOV JIOV JIOV Scalloped L 5JIS JIS JIS QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING ccessories Hold own (set of 4) 5V13011-H Side Stop ssembly 5V13011-SS * Screw size M12 not included Phone: Fax: workholding@jergensinc.com 79

18 MULTI-XIS QUIK HNGE FIXTURING 5-xis, Low Profile, Heavy uty, 60mm Self-entering Vise Quick change, high clamping force and precision QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING Include Studs W1 Size Ideal for maximizing machining capacity on vertical, horizontal and multi-axis machining centers, Jergens new quick change vises offer repeatability (+/ ) and multiple jaw and insert options. Unique modular designs allow mounting styles including: lamping Force (kn/torque Nm) Material: Steel irect to Machine Table Fixture-Pro Quick hange rop & Lock Pallet hangers Zero Point System (ZPS) Jaws not included Full line of jaws on page Handle Included (Kg) L 5V mm 15/50 5.6/ V13002 Yes 60mm 15/50 5.6/ W H 5-xis, Low Profile, 75mm Self-entering Vise Ideal for maximizing machining capacity on vertical, horizontal and multi-axis machining centers, Jergens new quick change vises offer repeatability (+/ ) and multiple jaw and insert options. Unique modular designs allow mounting styles including: Material: Steel irect to Machine Table Fixture-Pro Quick hange rop & Lock Pallet hangers Zero Point System (ZPS) luminum jaws included Full line of jaws and insert options on page 81 Handle Included E F Include Studs W1 Size lamping Force (kn/torque Nm) (Kg) L W H E F 5V mm 15.5/61 12/ V13022 Yes 75mm 15.5/61 12/ Jergens, Inc S. Waterloo Road leveland, Ohio US

19 MULTI-XIS QUIK HNGE FIXTURING 5-xis, Low Profile, 75mm Self-entering Vise ccessories Jaw Options Insert Step Insert luminum Jaws Soft Steel Jaws Hard Steel Insert Jaws (set of 2 jaws) Material L W H * 5V13021-SJ lue luminum Jaw V13021-SSJ Soft Steel Jaw V13021-SIJ Hard Steel Insert Jaw V13021-NIJ Narrow Steel Insert Jaw * luminum Jaws have external locator pin, Steel Jaws & Insert Jaws have hole 16mm deep. Jaws sold in sets of 2. Insert Options Serrated L 5JISER JISER Inserts sold per each. Peak L 5JIPK JIPK Jaw locator pin part number legend for above chart: L=Length W=Width H=Height =Hole spacing =ottom step =Jaw locator diameter ovetail L ngle 5JIOV JIOV JIOV JIOV JIOV Scalloped L 5JIS JIS QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING ccessories Side Stop ssembly 5V13011-SS * Screw size M12 not included Phone: Fax: workholding@jergensinc.com 81

20 FIXTURE-PRO MULTI-XIS QUIK HNGE FIXTURING 5-xis Top Tooling 130mm ovetail Vises QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING Pull Studs Light uty Heavy uty escription Mounts directly to a rotary table, Fixture-Pro Riser or any QLS Grid. Reduces distortion of parts. Requires 0.060" or less material to clamp. utting a 10 angle cut in the bottom surface of a machinable part allows for extremely high clamping forces while leaving all 5 sides accessible. The heavy duty 130mm version has higher torque and tilting moments than the standard 130mm Fixture-Pro ovetail Vise. ovetail cutter (part number 53) available. Material: 1018 Steel Flat & Parallel within:.002"/ft. (.05mm) Includes: Hardened ushings Includes enter Locator Pin Locating Mounting Type Mounting Grid F E ovetail utter P/N 5V mm L.. ovetail Vise, Steel enter, Timing Pin, QLS 12mm SHS 12mm X 50mm 7.36 (3.34) 53 5V mm H.. ovetail Vise, Steel enter, Timing Pin, QLS 12mm SHS 12mm X 50mm 7.21 (3.27) 53 5V Included 130mm H.. ovetail Vise, Steel enter, Timing Pin, QLS (& Quick hange Stud) 12mm SHS (& 20mm QS) 5-xis Top Tooling lock ovetail Vises Mounts directly to a rotary table, Fixture- Pro Riser or any QLS Grid. Reduces distortion of parts. Requires 0.060" or less material to clamp. y cutting a 10 angle cut in the bottom surface of a machinable part it allows for extremely high clamping forces while leaving all 5 sides accessible. ovetail cutter (part number 53) available. Material: 1018 Steel Flatness:.002"/Ft. Flat & Parallel within:.002"/ Ft. (.05mm) Includes: Hardened ushings 5V600 12mm X 50mm (60mm X 60mm) 6.2 (2.8) 53 5V200 5V400 G 5M250 E G F escription E F G Locating Mounting Type Mounting Grid ovetail utter P/N 5V200 ovetail Pre-ut Vise, Steel enter, Timing Pin, QLS 12mm SHS 12mm X 50mm 7.4 (3.3) 53 5V400 ovetail Pre-ut Vise, Steel enter, Timing Pin, QLS 12mm SHS 12mm X 50mm 7.2 (3.3) 53 5V600 ovetail Pre-ut Vise Steel enter, Timing Pin, QLS 12mm SHS 12mm X 50mm 19.7 (8.9) 53 5M250 ovetail Machinable Vise lank enter, Timing Pin, QLS 12mm SHS 12mm X 50mm 8.0 (3.6) Jergens, Inc S. Waterloo Road leveland, Ohio US

21 MULTI-XIS QUIK HNGE FIXTURING 5-xis ER ollet Fixtures Hardened alloy steel Excellent workholder for cylindrical parts Use with your existing ER ollets irect interface with other Jergens Fixture-Pro products Optional mounting styles available ER70 Series ollet Size E F G ER130 Series ** Holes for rop & Lock pull stud 5QP020 H Wt. lbs. (kg) Tightening (ft/lbs) over/under 1/16" (2 mm) ollets I 5ER M6 12 N/ 1.9 (0.9) 42/30 5ER M6 12 N/ 1.9 (0.9) 59/24 5ER M6 12 N/ 2.1 (0.9) 77/77 5ER M (2.9) 77/77 5ER M (3.0) 100/100 5ER M (3.3) 130/130 QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING Please call for special order of Multi-Platform Fixture Phone: Fax: workholding@jergensinc.com 83

22 MULTI-XIS QUIK HNGE FIXTURING 5-xis Machinable lanks esigned for 2nd operation machining. lanks can be machined to accept parts and clamping systems. Material: 1018 Steel/6061 luminum Thickness: ±0.005 (.13mm) Pull Studs Included QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING Steel luminum Style 5M M Square M M Round M Square M Square M M Square M M Round M M Square M M Round M M Square M M Round M M Square M M Round M M Square M M Round Locating Quick hange Studs Quick hange Studs Quick hange Studs Quick hange Studs Quick hange Studs Quick hange Studs Quick hange Studs Quick hange Studs Quick hange Studs Quick hange Studs Quick hange Studs Quick hange Studs Quick hange Studs Quick hange Studs Mounting Type Steel (lbs /kg) lum (lbs/kg) Pull Stud Size Pull Stud 20mm QS 9.9 ( 4.5) 3.4 (1.6) 20 5QP020 20mm QS 7.7 (3.5) 2.7 (1.2) 20 5QP020 20mm QS 37.7 (17.1) 20 5QP020 20mm QS (5.9) 20 5QP020 20mm QS 15.2 (6.9) 5.2 (2.4) 20 5QP020 20mm QS 11.8 (5.4) 4.1 (1.8) 20 5QP020 20mm QS 26.3 (11.9) 9.1 (4.1) 20 5QP020 20mm QS 20.6 (9.3) 7.1 (3.2) 20 5QP020 20mm QS 26.3 (11.9) 9.1 (4.1) 20 5QP020 20mm QS 20.6 (9.3) 7.1 (3.2) 20 5QP020 20mm QS 37.4 (17.0) 12.9 (5.9) 20 5QP020 20mm QS 29.3 (13.3) 10.1 (4.6) 20 5QP020 20mm QS 57.7 (26.2) 19.9 (9.0) 20 5QP020 20mm QS 45.2 (20.5) 15.6 (7.1) 20 5QP Jergens, Inc S. Waterloo Road leveland, Ohio US

23 MULTI-XIS QUIK HNGE FIXTURING ccessories 5-xis Locating Pins Locates subplates to machine rotary tables, risers to subplates, and mounts Fixture-Pro Top Tooling directly to a rotary table. Material: 1018 Steel Tolerance: ± (.005mm) Pull Studs dapt any machinable part or fixture directly to the part. Use with our quick change rop & Lock Pallet hanger. Material Hardness Nnumber Size (lbs / kg) 2 Steel Rc 5QP020 20mm 0.14 / enter Locating Pins - Metric enter Locator Pins, Long Thread Screw Size 5LP M (.014) 5LP M (.018) 5LP M (.023) enter Locating Pins - Inch Thread 5LP M12, 1/2 SHS 1.49 (.68) 5LP M12, 1/2 SHS 2.11 (.96) 5LP M12, 1/2 SHS 2.73 (1.24) 5LP M12, 1/2 SHS 3.35 (1.52) Extraction Tool 5LP / (.014) 5HW004 5LP / (.018) 5HW004 5LP / (.023) 5HW004 iamond Timing Pins - Metric Thread 5LP M (.014) 5LP M (.018) 5LP M (.023) iamond Timing Pins - Inch SREW SIZE IMON RELIEF enter Locator Pins enter Locator Pins, Long QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING Thread Extraction Tool 5LP / (.014) 5HW004 iamond Timing Pins 5LP / (.018) 5HW004 5LP / (.023) 5HW004 enter Step Locator SREW SIZE E in. E Screw Size lbs (kg) 5LP (31.75) 40 M12, 1/2 SHS 0.8 (.36) 5LP (31.8 mm) (12) 27 N/ 0.2 (0.10) 5LP (50.8) 50 M12, 1/2 SHS 1.5 (0.7) 5LP (38.1) 50 M12, 1/2 SHS 1.2 (0.52) enter Step Locator Phone: Fax: workholding@jergensinc.com 85

24 MULTI-XIS QUIK HNGE FIXTURING ccessories 5-xis Quick Locating System (QLS) ushings 5S (.005) 5S (.009) 5S (.009) 5S (.023) Steel Hardened and Ground oncentric within " (0.005mm) QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING 5-xis Quick Locating System (QLS) hip Plug* Material: rass * O-ring included. 5S (.005) 5S (.009) 5S (.009) 5S (.023) Thread Size 5PL M12 X (.01) 5PL M12 X (.02) 5PL M12 X (.023) luminum hip Plug Thread Size 5PL / (.014) 5PL / (.023) ore Hole Size (lbs/kgs) hip Plug Extractor 5PL (0.002) 5HW004 5PL (0.003) 5HW004 5PL (0.004) 5HW004 5PL (0.004) 5HW004 5PL (0.005) 5HW004 5PL (0.005) 5HW004 5PL (0.006) 5HW004 5PL (0.010) 5HW Jergens, Inc S. Waterloo Road leveland, Ohio US

25 MULTI-XIS QUIK HNGE FIXTURING ccessories 5-xis Quick Locating System (QLS) Shoulder Screws F E THRE SIZE G 5-xis Locating Keys Mounts to Riser Size Steel Hardened and Ground iameter ±0.0003" (0.008mm) in in E Used to adapt any of the Fixture-Pro elements with bottom keyway slots for alignment to your machine table slots. Unique design accommodates socket head cap screws, which will tighten a T-nut to the T-slot in your machine Material: Steel, ase Hardened, 60 Rc Width () Tolerance: +0, Finish: lack Oxide Screws included Hex Size F Thread Size G 5SH M12 X (.04) 5SH M12 X (.045) 5SH M12 X (.05) 5SH M12 X (.054) 5SH M12 X (.06) 5SH M12 X (.064) 5SH M12 X (.07) E Hex Size F Thread Size G 5SH / (.04) 5SH / (.045) 5SH / (.05) 5SH / (.06) 5SH / (.064) 5SH / (.07) lbs (kgs) 5LK (12).709 (18) (.009) 5LK (14).709 (18) (.009) 5LK (16).709 (18) (.009) 5LK (18).709 (18) (.014) 5LK (12.7).709 (18) (.009) 5LK (14.3).709 (18) (.009) 5LK (15.9).709 (18) (.009) 5LK (17.4).709 (18) (.014) 5LK (12).709 (18) (.018) 5LK (14).709 (18) (.023) 5LK (16).709 (18) (.023) 5LK (18).709 (18) (.027) 5LK (12.7).709 (18) (.023) 5LK (14.3).709 (18) (.023) 5LK (15.9).709 (18) (.023) 5LK (17.4).709 (18) (.027) QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING Fixture-Pro components allow you to mount directly to a T-slot with our special through-hole machine keys, QLS bushings, and QLS shoulder screws. ll hardware mounting methods can quickly be converted over and mounted to a different machine tool the next time you use the components. Phone: Fax: workholding@jergensinc.com 87

26 MULTI-XIS QUIK HNGE FIXTURING Jergens The Pallet Pros Offering the widest range of Manual Pallet Systems in the market The most comprehensive range of manual pallet system solutions for quick change needs, with numerous key advantages that translate to increased productivity: QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING Jergens Manual Pallet Systems Quick Set-Up Rapid hangeover ccurate & Repeatable 5 xis ccess Well-Suited for ustom Fixtures and irect to Mounting llow s to Remain in Original lamping Through Multiple Operations Useful in Non-utting Operations i.e. MM First rticle Inspection rop & Lock Q Series Single rive Manual ZPS rop & Lock 130 rop & Lock 250 Q 1 Q 2 4-Pin Pallet Manual ZPS ctuator ouble Hex rive ouble Hex rive Single Hex rive ouble Hex rive Single Hex rive Single Hex rive lamping Pins 2 & 4 Pins 2 & 4 Pins 1 Pin 2 Pins 4 Pins 1 Pin Mounting Pattern Inch and Metric Inch and Metric Metric Metric Metric Metric Mounts to Fixture Pro System Yes Yes Yes Yes No No Mounting Pattern 100mm X 100mm 200mm X 100mm 200mm 100m X 200mm 120mm X 40mm 80mm Pull-In/Locking Force 2 pin 6.2 kn (1,400 lbs) 6.2 kn (1,400 lbs) N/ N/ 6.5 kn (1,461 lbs) 10 kn (2250 lbs) Pull-In/Locking Force 4 pin 7.6 kn (1,700 lbs) 7.6 kn (1,700lbs) Holding Force 133 kn (30,000 lbs) 134 kn (30,000 lbs) 12 kn (2,700 lbs) 40 kn (9,000 lbs) 50 kn (11,240 lbs) 55 kn (12,350 lbs) Tightening Torque 33.9 Nm (25.0 lb/ft) 33.9 Nm (25.0 lb/ft) 20 Nm (14.8 lb/ft) 60 Nm (44.2 lb/ft) 80 Nm (59.0 lb/ft) 30 Nm (22.1 lb/ft) Repeatability +/-.013mm (0.0005) +/-.013mm (0.0005) +/- 0.04mm (0.0016) +/- 0.04mm (0.0016) +/ mm (0.0002) +/- 0.01mm (0.0004) 88 Jergens, Inc S. Waterloo Road leveland, Ohio US

27 MULTI-XIS QUIK HNGE FIXTURING 5-xis rop & Lock Pallet hanger - Round Mount parts or fixtures quickly to a machine. vailable in Round and Square styles. rop a fixture or vise into the Pallet hanger using the Fixture-Pro pull stud system. With two quick turns of a hex wrench it s ready to machine. rop it, Lock it, and go!material: 2 Steel Hardness: Rc Flatness: Ground.0002"/Ft. Thickness Tolerance: ±0.002 Finish: lack Oxide Metric Mounting Style onfiguration of Pins E Hex Size F G H I Locating Mounting Type Pull Stud Size No. 5QP Round enter Timing Pin, QLS QLS, 12mm SHS 5.8/ QP020 5QP Round enter Timing Pin, QLS QLS, 12mm SHS 23.9/ QP020 5QP Round enter Timing Pin, QLS QLS, 12mm SHS 6.0/ QP020 Inch Mounting 5QP QP QP QP QP QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING Style onfiguration of Pins E Hex Size F G H I Locating Mounting Type Pull Stud Size No. 5QP Round enter Timing Pin, QLS QLS, 1/2" SHS 5.8/ QP020 5QP Round enter Timing Pin, QLS QLS, 1/2" SHS 27.0/ QP020 Note: 25 ft. lbs. max torque Phone: Fax: workholding@jergensinc.com 89

28 MULTI-XIS QUIK HNGE FIXTURING 5-xis rop & Lock Pallet hanger - Square Mount parts or fixtures quickly to a machine. vailable in Round and Square styles. rop a fixture or vise into the Pallet hanger using the Fixture-Pro pull stud system. With two quick turns of a hex wrench it s ready to machine. rop it, Lock it, and go! Material: 2 Steel Hardness: Rc Flatness: Ground.0002"/Ft. Thickness Tolerance: ±0.002 Finish: lack Oxide QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING Metric Mounting Style onfiguration of Pins E Hex Size F G H I Locating Mounting Type Pull Stud Size No. 5QP Square enter Timing Pin, QLS QLS, 12mm SHS 7.2/ QP020 5QP Square enter Timing Pin, QLS QLS, 12mm SHS 30.4/ QP020 5QP Square enter Timing Pin, QLS QLS, 12mm SHS 7.6/ QP020 Inch Mounting 5QP QP QP QP Style onfiguration of Pins E Hex Size F G H I Locating Mounting Type Pull Stud Size No. 5QP Square enter Timing Pin, QLS QLS, 1/2" SHS 7.2/ QP020 Note: 25 ft. lbs. max torque 90 Jergens, Inc S. Waterloo Road leveland, Ohio US

29 MULTI-XIS QUIK HNGE FIXTURING 5-xis Quick lamping lock The Jergens 5-xis Quick hange System (Q) is an ideal partner for the Jergens 5-xis lamping System. The Q changes the workpiece position on 5-xis machining centers. This helps reduce interference for the tool. Rapid and precise change of clamping elements optimize efficiency. The Q with its integral mechanical Zero-Point lamping System provides you with the ability to increase productivity and lower costs. Model L W H* g l1* Socket Wrench Feeding Force (kn/nm) Q KM /60 9 Q KM x 20/80 18 Q KM x 20/80 42 Q 3 Q 2 Q 1 (Kg) QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING Fastening & Positioning ccessories entering olts for Q 1, 2, 3 entering olts, Set Positioning Keyblock with Screws for Q 1, 2, 3 Keyblock with Screws for Q 1, 2, 3 Ø L Models T-Slot T-Slot g6 15/ Q 1/ IN 6322, 1 pc IN 508, 4 pcs g6 15/ Q 2/ g6 25/ Q 3/ g6 18/41 Phone: Fax: workholding@jergensinc.com 91

30 MULTI-XIS QUIK HNGE FIXTURING Manual 4-Pin Pallet The Jergens 4-Pin Pallet is a quick and easy way to change fixtures or workpieces. The fixture or workpiece is outfitted with 4 pull studs that fit into the pallet changer. Rotating a single hex drive pulls down and locks the fixture or workpiece to the pallet. Pallets can be mounted to multiple machines allowing the fixture to be moved, located and clamped to each of the machine tools. QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING Size Pull-in Locking Force up to kn / (lbs) ase-hardened steel Repeatability 0.005mm ( in) Mechanical lamping & Unclamping Single Hex Steel, burnished. omplete with 4 Pull Studs Repeatability mm. ( in.) rive ctuation irect to Table Mounting ccurate Four Pin esign Utilize vailable Machinable lanks Machinable Pallet lank with Pull Studs Pallet Pull Stud Holding Force kn / (lbs) Tightening Torque Nm / (ft. lbs) N G G1 H ±.01 H1 R R1 R2 SM SW (kgs) / (1349) 50 / (11240) 20 / (15) M12 M Size dia. N G H H1 SM (g) M Tempered steel, burnished Size dia. dia. 1 dia. N E G H H1 H2 Screw ISO 4762 Screw IN 933 SW (g) ,0 M M8 M8x Jergens, Inc S. Waterloo Road leveland, Ohio US

31 MULTI-XIS QUIK HNGE FIXTURING Manual ZPS Ideal when Pneumatic and Hydraulic connections are not available The manual ZPS modules provide locating and clamping with single bolt actuation. The indexing slots on the face of the modules allow workpieces to be indexed in 90 increments. Indexing slot plugs are available for applications where only specified slots are needed. irect Quick hange Mounting to Mechanical clamping and unclamping Quenched and tempered steel Size Pull-in / Locking Force kn / (lbs) Holding Force kn / (lbs) Tightening Torque Nm / (ft. lbs) Repeatability 0.01 mm ( in.) Single Hex rive ctuation Flexible Mounting & Placement 1 ±.01 2 N E1 G Two Sizes vailable K10 & K20 Eliminates Need for ir or Hydraulic onnection H ±.01 H1 H2 H3 K F6 L R S1 SW K10 6 (1349) 25 (5620) 30 (22.1) ,5 M K20 10 (2248) 55 (12364) 30 (22.1) ,0 M , , Pull Stud lamping Nuts Size M SW H K5 M (Kgs) QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING K10 M K20 M K40 M Phone: Fax: workholding@jergensinc.com 93

32 MULTI-XIS QUIK HNGE FIXTURING QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING 5-xis Self-entering Vises Shown with optional jaws. h2 Size l3 lamping Force: (kn/torque Nm) S Stroke Hub L d1 (Kg) Note: Vise handles included with each Jergens 5-xis Vise ** kn x 224.8=pound - force Nm x 8.85=in. lbs Kg x 2.205=lbs ar x 14.5=psi l1 SW g2 This series is suitable for many clamping tasks on 5-xis machining centers and pallet systems. Whether the workpieces are angular or round, the concentric clamping system provides the same zero position. The compact design, high stability and versatile selection of jaws (grip jaws, plain jaws, soft jaws, pendulum jaws, V-Type jaws) are additional features tailored for 5-xis machining. The 40, 60, 100 and 125 clamping systems are suitable for I.. to O.. clamping. H esigned for 5-xis machining Free access to the workpiece, allowing the use of short standard tools Simple, robust construction, smooth surfaces for easy cleaning lso suitable as a module for standard devices omprehensive jaw selection sold separately on pages imensions Stroke L W H d1 g g1 g2 l1 l2 l3 l mm 8.0 / 23 Nm H7 M6 x Male mm 15 / 50 Nm F7 M10 x 11 M8 x Female mm 25 / 80 Nm x 5 / M10 x 14 M8 x 11 M10 x Female mm 30 / 200 Nm x 5 / M10 x 14 M12 x 18 M12 x Female 40mm Precision Steel ase Versatile range of jaws Long inside guideways h2 60mm S Hub S S1 Stroke Hub h2 h3 g SW H L l1 L l1 l4 l4 d1 g2 l3 L l3 Stroke g SW d1 g2 g1 l1 H l4 Hex * Tolerance ±0.01mm ** Tolerance ±0.02mm H 100mm l2 l2 l4 View from below 125mm l2 l2 l2 l2 View from below l2 l2 l2 View from below 94 Jergens, Inc S. Waterloo Road leveland, Ohio US

33 MULTI-XIS QUIK HNGE FIXTURING Jergens 5-xis Fixed-Jaw Vise Shown with optional jaws. esigned especially for multi-face machining with a single clamping operation. Ideal for machining complicated workpieces in a single clamping operation, such as in mold making. These vises are small, but have a large holding capacity. variety of jaw options increase the range of applications. Grip jaws and V-type jaws enhance the retention force of the workpiece. The hydraulic version provides automatic power clamping with exact force. esigned for 5-xis machining Free access to the workpiece, allowing the use of short standard tools Simple and robust construction, smooth surfaces, easy cleaning lso suitable as a module for standard devices omprehensive jaw selection sold separately on pages lamping Precision Force* Steel imensions ase * Hex Size (kn/torque Nm) (Kg) Stroke L W H d1 g g1 g2 l1 l2 l3 l mm 8 / 15 Nm H7 M6 x Female mm 15 / 25 Nm F7 M6 x 10 M10 x 11 M8 x Female mm Hyd 15 / 260 bar F7 M6 x 10 M10 x 11 M8 x Female mm 25 / 60Nm x5/M10x14 M10 x 16 M10 x Female Note: Vise handles included with each Jergens 5-xis Vise * Tolerance ±0.01mm * kn x 224.8=pound - force Nm x 8.85=in. lbs Kg x 2.205=lbs ar x 14.5=psi ** Tolerance ±0.02mm 40mm 60mm / 60mm Hyd 100mm QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING Phone: Fax: workholding@jergensinc.com 95

34 i j FIXTURE-PRO MULTI-XIS QUIK HNGE FIXTURING ccessories Jaws / Jaw Inserts Self-entering and Fixed Jaw Vises Reversible step jaw, 2 steps, hardened Vise(s) imensions l w h a* e j lamping Range min./max / QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING Soft jaw for milling workpiece contours = max. milling depth / / / / Vise(s) Vise(s) imensions l w h f imensions l w h a** e f l j Material / Steel / / Steel / / Steel Steel / / luminum Pendulum jaw with interchangeable insert, hardened For safe clamping of one workpiece with non-parallel clamping surfaces or two workpieces with different tolerances. lamping Range min./max / / V-Type jaw with clamping inserts Vise(s) imensions l w h a lamping Range min./max / / / * Tolerance ±0.01mm ** Tolerance ±0.02mm 96 Jergens, Inc S. Waterloo Road leveland, Ohio US

35 l i h j a* l i j l i j FIXTURE-PRO MULTI-XIS QUIK HNGE FIXTURING ccessories Jaws / Jaw Inserts Self-entering and Fixed Jaw Vises Step Jaw with Hardened Jaw Insert (Wide) f e b Vise(s) imensions l w h a* c* e f i j k lamping Range min./max. h h c* c* c* f f e a* e a* b k k b k 5-xis Self-entering ccessories / / / Step Jaw with Hardened Jaw Insert (Medium) Vise(s) imensions l w h a* c* e f i j k lamping Range min./max / / / Step Jaw with Hardened Jaw Insert (Narrow) Positioning Pins, Various iameters, for Grid Plate, set of 2 Vise(s) / / imensions l w h a* c* e f i j k lamping Range min./max Socket Wrench * Tolerance ±0.01mm QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING Vise(s) Ø / / /12 Vise(s) SW Torque wrench Socket / Hex it lamping laws, Set of 4 w/screws Vise(s) Torque (Nm) /80101/ / / /80301/ /27.7 Vise(s) Torque (Nm) & mm socket & mm socket mm socket mm hex bit & mm hex bit , & mm hex bit & mm hex bit mm socket Vise(s) Thread / M / M / M M M16 Phone: Fax: workholding@jergensinc.com 97

36 MULTI-XIS QUIK HNGE FIXTURING 5-xis ompact Vises New machining technologies and manufacturing methods call for the development of new solutions in clamping technology. The Jergens 5-xis ompact Vise, with its short base and easy movement of the fixed jaw, is ideal for 5-sided machining. The well balanced design of the guide between the base and the moveable jaw allows the use of high clamping jaws, for performing machining operations close to the workpiece. Fixed jaw displaceable Lead screw area covered Interchangeable jaws Shown with optional jaws. QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING The base is made from cast steel for rigidity and dimensional stability. ll sides are hardened and ground. View from below 80mm / 80mm Hyd *Tolerance ±0.01 mm rive unit mechanical or hydraulic lamping Force* * imensions Hex Size (kn/torque Nm) (Kg) Stroke L W H* d1* g g1 g2 h2 l1* l2 l mm Man 25/60 Nm F7 M6 x 10 M10 x 11 M10 x Female mm Man 40/100 Nm x 5/ M10 x 14 M8 x 15 M12 x Female mm Hyd 20/310 bar F7 M6 x 10 M10 x 11 M10 x Female mm Hyd 40/270 bar x 5/ M10 x 14 M8 x 15 M12 x Female Note: Vise handles included with each Jergens 5-xis Vise * Tolerance ±0.01mm * kn x 224.8=pound - force Nm x 8.85=in. lbs Kg x 2.205=lbs ar x 14.5=psi rive unit hydraulic SS 80 Plug-type connector Ø 10 Solid base made from spheroidal graphite iron High degree of freedom for spindle and tools; low risk of collision Well suited for short standard tools Repeatable and controllable clamping forces of up to 25 kn ompact 80 and 40 kn ompact 120 Jaw with a special grip for maximum holding force (factor 3 as compared with standard jaw) Jaws sold separetely on page mm / 120mm Hyd rive unit hydraulic SS 120 Plug-type connector Ø 10 *Tolerance ±0.01 mm View from below 98 Jergens, Inc S. Waterloo Road leveland, Ohio US

37 MULTI-XIS QUIK HNGE FIXTURING ccessories 5-xis ompact Vise Jaws & Inserts l l l Precision Step Reversible Jaw for / (80mm) imensions mm lamping Range l w h a* c* f G j k min./max M6 x M6 x M6 x Precision Step Reversible Jaw for / (120mm) imensions lamping Range l w h a* c* f G g1 j k min./max M8 x 14 M4 x M8 x 14 M4 x M8 x 14 M4 x Special Grip Jaw for / (80mm) Provides maximum retaining force imensions lamping Range l w h a** f G j k min./max M6 x M6 x M6 x Special Grip Jaw for / (120mm) Provides maximum retaining force imensions lamping Range l w h a** c** f G g1 j k min./max M8 x 14 M4 x M8 x 14 M4 x M8 x 14 M4 x QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING Soft Jaws imensions Vise(s) l w h Material / Steel / luminium / Steel / luminium * Tolerance ±0.01mm ** Tolerance ±0.02mm Phone: Fax: workholding@jergensinc.com 99

38 MULTI-XIS QUIK HNGE FIXTURING 5-xis ompact Vise ccessories Positioning Pins, Various iameters, for Grid Plate, Set of 2 Positioning Pins, Various iameters, for Table with T-Slots, Set of 2 Vise(s) Ø Vise(s) Ø / / / / / / / / / / / /18 QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING lamping laws, Set with M10 Fastening Screws Vise(s) Qty / / Torque Wrench Workstops Vise(s) lamping Force (Nm) / / /332 Vise(s) / /81300 ouble lamping laws, Set with M10 Fastening Screws Vise(s) Qty / / Socket for Torque Wrench Vise(s) SW , 3/8" , 1/2" 100 Jergens, Inc S. Waterloo Road leveland, Ohio US

39 MULTI-XIS QUIK HNGE FIXTURING Jergens 5-xis Pallet lamps Jergens pallet clamps (comprised of clamping jaws with a grip structure) can be used either for concentric clamping or for clamping to the fixed jaw. These pallet clamps are an effective, affordable clamping solution. 2 designs available: concentric clamping or clamping to a fixed jaw Highest quality, compact, all-steel construction Precise clamping Easy to dismantle and clean Fixed Pallet lamp lamping to the fixed jaw lamping jaws with a grip structure lamping Principle Jaw Width oncentric Pallet lamp oncentric clamping lamping jaws with a grip structure lamping Force * (kn) lamping Width lamping Step gainst the fixed jaw at 60 Nm x (Kg) * kn x 224.8=pound - force Nm x 8.85=in. lbs Kg x 2.205=lbs ar x 14.5=psi QUIK HNGE FIXTURING» FIXTURE PRO MULTI-XIS QUIK HNGE FIXTURING lamping Principle Jaw Width lamping Force (kn) lamping Width lamping Step oncentric clamping at 60 Nm x (Kg) Phone: Fax: workholding@jergensinc.com 101