Tools for Turning Mill

Transcription

1 1~12 2~12 HSK-T (ICTM Standard) Tooling 2 1

2 Turning mill is the machine tool which combines turning and milling functions. ow the interface (joint part of toolpost and toolholder: equivalent to the arbor for milling) for the turning mill meeting ICTM standard is available. ICTM standard is the standard developed by 16 companies in Japan as the interface of turning mill machine based on the two-face restraint type standard ISO :2001 HSK Standard Shank. This standard became an International Standard as ISO Standard ISO : 2008 in is shown as HSK-T. Features Compatible with HSK-A type for Machining Center Interface HSK Toolpost Spindle Toolholder for Turning (HSK-T type: ICTM standard) (Compatible) HSK Spindle Turning Mill Machining Center Toolholder for Milling (HSK-A type) Machining precision at turning has improved by minimizing the gap between the drive key slot at toolholder side and the drive key at toolpost side. Table 1: Comparison of the gap of a key and key slot Table 2: Effect of the gap Key tolerance HSK-A63 Tolerance Min. gap 0.15 Max. gap Keyslottolerance Gap HSK-T63 Tolerance Min. gap Drive key slot (Toolholder side) Drive key slot (Toolpost side) Max. gap

3 [HSK-T Standard] Toolholder Variation Conventional Type For Square Shank For Boring Bar For Drill 1) For square shank, boring bar, and drill at conventional C lathe machining. 2) ong type for boring bar and short type for drill are available. Solid type Toolholder Handed Type eutral Type(Two types of allover length) 1) Solid type toolholder combining interface focusing on rigidity improvement. 2) eutral type is available as double handed tool (right / left) by moving B-spindle of the spindle head. 3) Two different lengths available for eutral type to prevent the spindle head from interfering with workpiece by selecting the suitable tool length depending on the spindle diameter. Blank Type 1) Blank type for special order is available. 2) Interface part is already processed based on HSK-T Standard. * About Milling Tool For milling tool, use conventional HSK-A type shank. It is compatible with HSK-T standard. 3

4 Identification System (For External) Interface Size T63:HSK-T63 T100:HSK-T100 Manual Clump Hole H Yes o code o Shank Size Square (Height / Width) R Hand Right eft Toolholder ength ength from Gauge ine T63 A63 (Previous ) H S2525 R 105 P C R (Toolholder for Square Shank) DX (Solid Type) 12 Clamp System P : ever ock M : Double Clamp W: Wedge ock S : Screw Clamp Insert Shape C : 80 Diamond D : 55 Diamond T : 60 Triangle V : 35 Diamond W: 80 Trigon Edge Shape E G J 95 V M Insert Clearance : 0 B : 5 R Hand Right eft o Hand Toolholder ength (ength from Gauge ine) DX H : 65 : 100 : 140 Edge ength C T D V Coolant Pipe Coolant pipe is built into toolholder. Coolant Pipe Toolholder for Square Shank (For External / Facing) Coolant Outlet Coolant Outlet Fig.1 Fig.2 (Previous ) ød1 ød 2 F1 F2 Drawing Clamp Screw Wrench Coolant Pipe T63H- S2525R-105 A63-WH- S2525R Fig.1 HS12X25 S S W-6 T100H- S2525R Fig.2 HS12X30 C00-1 S Coolant outlet direction is adjustable. For 25mm square shank. 4 : Item: Check Availability R : Item (R-hand Only) : Item (-hand Only)

5 Toolholder for Square Shank Toolholder for Square Shank (For External / Facing) Attachment holder Shank ød1 ød H B T 2 F1 Clamp Screw Wrench Coolant Pipe T63H- S2020R-105T (20mm square) HS12X30 W-6 T100H- S2525R-150T (25mm square) HS12X35 C00-1 Coolant outlet direction is adjustable. Toolholder for Square Shank (For External / Facing) ød1 ød 2 Clamp Screw Wrench Coolant Pipe T63H- S F S F 120 T100H- S F S F 150 Coolant outlet direction is adjustable. For 25mm square shank. 81 HS12X30 W-6 96 C00-1 : Item: Check Availability R : Item (R-hand Only) : Item (-hand Only) 5

6 PC (External / Facing) 31 6 F CGA CGG CMA CMG CMM CMP F1 ever ock Screw Shim Shim Pin Punch Wrench Coolant Pipe T63H- PCR-DX12 A63-WH- PCR-DX PC-DX12 PC-DX12 (-2) ew descriptions of spare parts (-2, S-2, C-42) can be used for previous description toolholders. S-2 (S-2) C-42 (C-42) SP-2 PC-2 W-3 PCM (External / Facing) CGA CGG CMA CMG CMM CMP T63H- PCM-H12 A63-WH- PCM-H PCM-2 PCM (-2) ew descriptions of spare parts (-2, S-2, C-42) can be used for previous description toolholders. ever ock Screw Shim Shim Pin Punch Wrench Coolant Pipe S-2 (S-2) C-42 (C-42) SP-2 PC-2 W-3 PDJ (External / Copying) DGA DGG DMA DMG DMM DMP F1 ever ock Screw Shim Shim Pin Punch Wrench Coolant Pipe T63H- PDJR-DX15 A63-WH- PDJR-DX15-3 PDJ-DX15 PDJ-DX (-3) ew descriptions of spare parts (-3, S-2) can be used for previous description toolholders. S-2 (S-2) D-42 SP-2 PC-2 W-3 6 : Item: Check Availability R : Item (R-hand Only) : Item (-hand Only)

7 Solid type toolholder PD (External / Copying) DGA DGG DMA DMG DMM DMP ever ock Screw Shim Shim Pin Punch Wrench Coolant Pipe T63H- PD-H15 A63-WH- PD-H PD-5 PD (-3) ew descriptions of spare parts (-3, S-2) can be used for previous description toolholders. S-2 (S-2) D-42 SP-2 PC-2 W-3 PTG (External) TGA TGG TMA TMG TMM TMP F1 ever ock Screw Shim Shim Pin Punch Wrench Coolant Pipe T63H- PTGR-DX16 A63-WH- PTGR-DX PTG-DX16 PTG-DX16 (-1) ew descriptions of spare parts (-3, S-2) can be used for previous description toolholders. S-1 (S-1) T-32 (T-32) SP-1 PC-1 FH-2.5 WTE (External) TGA TGG TMA TMG TMM TMP Clamp Set Shim Shim Pin Shim ut Wrench Spacer Coolant Pipe T63H- WTE-H16 A63-WH- WTE-H WTE-6 WTE WCS-1 WT-33 WP-1S W-1 W-3 WSP-1 : Item: Check Availability R : Item (R-hand Only) : Item (-hand Only) 7

8 PW (External / Facing) WGA WMA WMG WMM WMP F1 ever ock Screw Shim Shim Pin Punch Wrench Coolant Pipe T63H- PWR-DX08 A63-WH- PWR-DX PW-DX08 PW-DX08 (-2) S-2 (S-2) W-42 (W42) SP-2 PC-2 W-3 ew descriptions of spare parts (-2, S-2, W-42) can be used for previous description toolholders. WWM (External / Facing) WGA WMA WMG WMM WMP Clamp Set Shim Shim Pin Shim ut Wrench Coolant Pipe T63H- WWM-H08 A63-WH- WWM-H WWM-08 WWM WCS-8 WW-42 WP5X15 W-1 W-3 8 : Item: Check Availability R : Item (R-hand Only) : Item (-hand Only)

9 Solid type toolholder SVB (External / Copying) VBGT VBMT VBGW VBMW VCGT VCMT VCGW F1 Wrench Clamp Screw Wrench Shim Shim Screw (for Shim Screw) Shim Screw Wrench Coolant Pipe Change A63-WH- SVBR-DX SB-40115TR FT-15 SV SB-2050TR FT-6 SVB-DX16 T63H- SVBR-DX SB-40125TR FT-15 SV-32 SS-4 W SVB-DX16 A63-WH-SVB-DX16 will be switched to T63-SVB-DX16. SVVB (External / Copying) VBGT VBMT VBGW VBMW VCGT VCMT VCGW *B ( ) Wrench Clamp Screw Wrench Shim Shim Screw (for Shim Screw) Shim Screw Wrench Coolant Pipe Change A63-WH- SVVB-H SB-40115TR FT-15 SV SB-2050TR FT-6 SVVB T63H- SVVB-H SB-40125TR FT-15 SV-32 SS-4 W SVVB * Angle B indicates interference angle made by edge point and toolholder. A63-WH-SVVB-H16 will be switched to 63H-SVVB-H16. A63-WH-SVVB-6 will be switched to 63H-SVVB-6. : Item: Check Availability R : Item (R-hand Only) : Item (-hand Only) 9

10 For Threading (Solid Type) KGBA (External Grooving) R-hand Insert for R-hand Toolholder, -hand Insert for -hand Toolholder. (Previous ) F1 T Clamp Set Wrench Coolant Pipe Applicable Insert G6~G8 T63H- KGBAR-16 A63-WH- KGBAR GBA-16RS KGBAR KGBAR KGBAR KGBAR GBA-22RS KGBAR KGBAR T63H- KGBA-16 A63-WH- KGBA GBA-16S KGBA KGBA KGBA KGBA GBA-22S KGBA KGBA * For details of applicable inserts, please refer to the General Catalog. T shows the distance from the Toolholder to the cutting edge. FT-15 FT-15 GBA32R type GBA43R type GBA32 type GBA43 type KT (Threading) (Previous ) F1 R-hand Insert for R-hand Toolholder, -hand Insert for -hand Toolholder. Clamp Set Wrench Shim Shim Screw Coolant Pipe Applicable Insert J6~J15 T-32 T63H- KTR-16 A63-WH- KTR-16 CPS-5S FT-15 SP3X8 16ER type (TW-32) KTR-22 KTR-22 CPS-6S W-3 T-43 SP3X8 22ER type * Shim: Please separately purchase TW-32 when using 2-thread type threading insert. (e.g. 16ERISO-M02) * For details of applicable inserts, please refer to the General Catalog. 10 : Item: Check Availability R : Item (R-hand Only) : Item (-hand Only)

11 Toolholder for Boring Bar / Drill Identification System (For Boring Bar / Drill / Blank Tool) T63 Interface Size T63:HSK-T63 T100:HSK-T100 Coolant Pipe H o code Coolant pipe is built into toolholder. H Manual Clump Hole Yes o C B Toolholder For Boring Bar For Drill For Blank Tool Internal Dia. 08 ø8 10 ø10 Toolholder ength ength from Gauge ine Coolant Pipe Toolholder for Boring Bar / Drill (Previous ) ød ød1 ød M Clamp Screw Wrench Coolant Pipe T63H A63-WH HS8X M8 W-4 HS8X M10 HS10X W HS12X16 M HS12X12 W-6 T63H- C20-75 A63-WH- C M10 HS10X16 W-5 C25-85 C HS12X16 63 M12 C32-90 C HS12X12 W-6 C C M16 HS16X12 W-8 T100H HS8X M8 W-4 HS8X M10 HS10X W HS12X18 M HS12X20 W-6 T100H- C M10 HS10X16 W-5 C M16 HS16X18 C W-8 C M16 HS16X20 W-8 * Shorter than the toolholder for boring bar. : Item: Check Availability R : Item (R-hand Only) : Item (-hand Only) C00-1 C00-1 Remarks Boring Bar Installation * For Drill Installation Boring Bar Installation * For Drill Installation 11

12 For Blank Tool Blank Tool Plug M5 Plug M5 Fig1 Fig.2 ød *2 Drawing Coolant Pipe T63H- B A63-WH- B Fig.1 B B B00-67 B Fig.2 * 2 indicates the length from gauge line to plug. Blank tool is for special order of toolholder. Interface part is based on HSK-T standard. Tool tip is also heat-treated. Do not re-heat again to avoid deformation of interface. Material: SCM439 Hardness: 40~45HRC CAUTIO It may be necessary to empty the adjacent pot inside the ATC magazine of the machine depending on the tool size. (arge tool registration setup) For details, please refer to the instruction of Machine builder. 12 : Item: Check Availability R : Item (R-hand Only) : Item (-hand Only)