Your Partner For Clever Tooling. Cutting Tools. Manufacturer of Precision Tools Since 1974

Transcription

1 Your Partner For Clever Tooling Cutting Tools Manufacturer of Precision Tools Since 1974

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3 mimatic GmbH Westendstraße Betzigau +49 (0) 831 / (0) 831 / * info@mimatic.de : 1

4 Our Company

5 Milling Thread Milling Extended program Face Finish Milling Notch Impact Test Gear Milling Extended program Slot Milling Contour and Radius Milling Chamfering, eburring Extended program Sawing, Slitting Sawing, Cutting, Slitting Extended program Bore Machining Reaming Axial Grooving Axial Grooving, adjustable Special Tools Special- and Combination Tools Cutting ata and Technical Information

6 Tool Systems for Highest emands Since 1974, we have been developing and producing cutting tools and driven tools for CNC machine tools. Our products are used in various fields of application for the machining industry for customers of the automotive industry, automotive suppliers, electrical engine-ering, vehicle construction, foundries, mechanical engineering and medical technology. The Allgäu region of Bavaria reputation reaches beyond its borders, because of its natural beauty, undisturbed nature and idyllic landscapes. It is also well known for its industrial power and innovative thinking in toolmaking and mechanical engineering. Our location in the Allgäu has a powerful production with all facilities of a modern industrial enterprise. 4

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8 Locations Headquarter mimatic GmbH Westendstraße Betzigau Germany Tel Fax info@mimatic.de Research & evelopment Production Sales Service Subsidiaries Zettl mimatic Inc N Hillview Ct. Building 4 Mundelein IL USA Tel.: Ext Sales Service mimatic Tool Systems (Shanghai) Co.Ltd. Jinhui Road No.1688, Minhang istrict CN Shanghai China Tel.: Sales Service 6

9 Certificates CERTIFICATE The Certification Body of TÜV SÜ Management Service GmbH certifies that mimatic GmbH Westendstraße Betzigau Germany has established and applies a Quality Management System for evelopment, esign, Production, Sales and Service of riven Toolholders, Cutting Tools, Clamping Systems and Special Tools. An audit was performed, Report No Proof has been furnished that the requirements according to ISO 9001:2015 are fulfilled. The certificate is valid from until Certificate Registration No.: TMS. Product Compliance Management Munich, IN EN ISO 9001 : 2015 AEO F Authorized Economic Operator 7

10 Products Cutting Tools Live Tools for Turning Machines Angle Heads for Milling Machines 8

11 Multi Spindle Units Clamping Technology Special Solutions 9

12 Economical Complete Machining with Live Tools Our boring and milling units are suitable for most of the popular turning machines and lathe equipment manufacturers. We produce the following types: Straight and offset units Internal or external coolant supply Gear multiplication or reduction Single or multi-spindle versions Angle heads for the production of angled holes, by means of adjustable and fixed angles Sawblade holders for sawing or slotting of workpieces Every popular type of tool system can be supplied 10 Technology and quality Highly precise bearing technology (high quality spindle and taper roller bearings) Specially optimized gears guarantee an excellently smooth run High torque transmission, rigidity and RPM`s Highest concentricity and facing accuracy < 3 µm Internal coolant supply up to 70 bar Use of high pressure seals und friction optimized special seals Additional labyrinth seals protect the bearings from the penetration of dirt and coolant Internal clamping nut guarantees a compact tool length and optimum bearing positioning ensures maximum axial and radial support at the spindle and high stability Alignment pins / blocks on angle units for minimum setup time and fine centreline adjustment Live tools are largely suitable for dry running The coolant filtering capabilities of the machine should be < 40 µm

13 Angle Heads mimatic has been a reliable partner in project planning and the supply of precision tools worldwide for many years in the field of chip removing production. In addition to toolholding systems and cutting tools, the company also provides driven tools for both CNC lathes and CNC machining centers to solve customer-specific problems with chip removal. The company has provided many special purpose solutions of angle heads since its foundation in In doing so, mimatic has always placed special emphasis on maximum precision, power transmission, operating safety and quality. We ensure close cooperation with our customers worldwide, providing advice on all machining problems even on-site. We realize and implement our solutions on the basis of our comprehensive standard program or by means of customer-specific special developments and designs. Our program of angle head tools provides our customers with the means for complete, integrated machining. It is now no longer necessary to repeatedly relocate tools, which means a considerable reduction in production costs, rationalization and the increase in flexibility over the entire production process. 11

14 Free Your Tool Monitoring Innovations for Industry 4.0 (IIoT) The Revolutionary System eltimon (electronic live tool integrated monitoring) for igitization of Live Tools and Angle Heads Visualization using eltimon-app on your mobile phone ata storage in the eltimon-core in the live tool Synchronization through eltimon-cloud Real time analyses, trends and status Augmented operator, decision-support, reminders Maximum lifetime for your live tools 12

15 Turn Cut Milling Short processing times High process reliability Material saving High surface quality Absence of burrs Short chips Faster Parting Off Than Anybody Else! Turn Cut Milling Instead of Parting Off. 13

16 Thread Milling

17 Milling Thread Milling Extended program Face Finish Milling Notch Impact Test Gear Milling Extended program Slot Milling Contour and Radius Milling Chamfering, eburring Extended program Sawing, Slitting Sawing, Cutting, Slitting Extended program Bore Machining Reaming Axial Grooving Axial Grooving, adjustable Special Tools Special- and Combination Tools Cutting ata and Technical Information

18 Thread Milling Systems for Circular Thread Milling Our bestseller system allows threading and / or circlip grooving in high precision. The polygonal connection of insert and milling body improves the efficiency and precision of the process significantly: Longer tool life Higher machining volume Higher feed rates Shorter processing times High stability High security at interrupted cutting Affordable and flexible system for short processing times and long tool lifes. eep, true to gauge threads Accurate free-form contours Accurate grooving Bottom threads can be cut almost to the bottom without undercuts. By using the same pitches, the storage and acquisition costs decrease also. Smooth cutting and low cutting pressure results in high surface quality and long tool lifes. A conical position of insert pocket guarantees stability of the tool shaft. Further advantages are the radially back ground thread profile, extremely high wedge angle, a more stable cutting edge as well as a positive rake angle. The optimum application area are fine threads and/or very short thread lengths. Thread milling with undercut Thread milling rill thread milling Extensive range of solid carbide thread milling cutters. Spiral-grooved grooves Soft cut Excellent surface qualities Also for thin-walled workpieces A tool for right- and left-hand threads Unbeatable in price / performance 14, Multi tooth thread milling cutters, ideal for short thread lengths and very rigid clamping of workpiece and cutter. Sectional thread milling for high-quality large threads from M24. STC-1 with 10 edges Biggest advantage for any long threads from M24: A shorter process time compared to cutters with inserts and easier assembly. STC-2 and STC-3 epending on the thread length (pitch, material) much faster than STC-1. 16

19 Thread Milling Symbols 1 Trio-Cut 12 Type designation M Thread standard IN 1835 Form A shaft without clamping surface M Thread with undercut (Trio-Cut) IN 1835 Form B shaft with Weldon clamping surface IR / IL for right- and left hand internal thread for left hand thread modify your NC-program! IN 6535 Form A Solid carbide shaft without clamping surface AR / AL for right- and left hand external thread for left hand thread modify your NC-program! IN 6535 Form B Solid carbide shaft with Weldon clamping surface Full form Full form thread milling Partial form Partial form thread milling Cutter with tightening thread 60 Point angle Ø min. 8 Smallest necessary bore-diameter Internal coolant supply IN 13 Thread standard of inserts Short escriptions Alpha (α) Point angle of milling insert A Groove width A1 Basic width in the Groove B f6 Insert holder width of axial grooving tool B H7 Groove width of axial grooving tool B W Tool width of axial grooving tool C Chamfer width Cutting diameter d1 Milling body diameter (front) d2 Large diameter of milling body d g6 Fitting face diameter of threaded milling tool h6 Shaft diameter of milling body (Arbor) P Flight circle of insert R Nominal diameter of concave radius insert E Width blank insert F H P H S L L1 L2 L G L HA L P1 L P2 L PF L S M P R Width of trailing chamfer Insert height Slider height (Axial grooving tool) Lenght of milling tool Clamping lenght of milling tool Lenght of step milling head Usable thread length at the multi-tooth thread milling Holder lenght Insert height of milling body edge Insert height of edge interfering contour Lenght of fitting face Shaft lenght clamping lenght (epth) Thread size Pitch Radius (general/ coon) Formula for Tool Lengths L WKZ = L GK + L 1 + L P1 (+L P2 ) 17

20 Thread Milling Table of Contents Thread Inserts M, MF, UN, NPT, NPSM G, BSW, BSF, UNC, UNF, UNEF, Rp Tr, ACME, Rd UNEF thread Tool Holders with cylindrical shank for driven toolholders with tightening shank Thread Inserts M, MF UN, NPT, NPSM G, BSW, BSF, UNC Tool Holders with cylindrical shank with tightening shank Thread Inserts M, MF UN, NPT, NPSM G, BSW, BSF Tool Holders Type 023 Type Thread Inserts M G, BSW, BSF PG Tool Holders Type 12 Type Thread Inserts M G, BSW, BSF Tool Holders Type 20 Type 25 Typ 50 /

21 Thread Milling Table of Contents 1 14, Thread Inserts M G, BSW, BSF UNC, UNF PG Tool Holders Type 14,5 Type 15 Type 21 Type , Thread Inserts M G, BSW, BSF UNC, UNF PG Tool Holders Type 14,5 Type 15 Type Solid Thread Milling Cutter M MF G BSW BSF UNC UNF NPT, NPTF STC Thread Milling System M24 M30 M36 M42 M48 M56 M64 M64 tap hole Ø 20, , , Also as MF, UN, UNC, NPSM Technical ata Notes to the circular thread milling Prograing example TrioCUT Cutting data values grades

22 Thread Milling Thread Milling Insert holder see page Cutting data see page 173 M Full form MF IN 60 IR / IL 13 Typ Pitch L P1 L P2 t Thread of teeth P12 P16 P20 P25 P1210 * 1,00 9,6 2,65 0,80 0,572 M14 x P1210 * 1,50 9,6 2,50 0,95 0,875 M16 x 1, P1210 * 1,75 9,6 2,25 1,20 1,010 only M P1211 * 2,00 10,5 2,25 1,20 1,127 only M14, M P1211 * 2,00 10,5 2,25 1,20 1,157 M20 x P1616 1,00 16,0 2,80 1,03 0,572 M20 x P1616 1,50 16,0 2,55 1,28 0,864 M24 x 1, P1616 2,00 16,0 2,55 1,28 1,157 M26 x P1616 2,50 16,0 2,05 1,78 1,444 M30 x 2, P1616 2,50 16,0 2,05 1,78 1,400 only M P1616 3,00 16,0 3,05 1,78 1,702 M32 x P2020 1,50 20,0 2,55 1,28 0,875 M26 x 1, P2020 2,00 20,0 2,55 1,28 1,157 M30 x P2020 3,00 20,0 2,15 1,68 1,745 only M P2526 1,50 26,0 2,15 1,28 0,875 M34 x 1, P2526 2,00 26,0 2,55 1,28 1,159 M38 x P2526 3,00 26,0 2,95 1,88 1,702 M45 x P2524 3,50 24,0 2,75 2,08 1,960 only M P2526 3,50 26,0 2,90 1,93 1,980 M50 x 3, P2526 4,00 26,0 2,90 1,93 2,262 M52 x P2526 4,00 26,0 2,65 2,18 2,262 only M P2526 4,50 26,0 2,65 2,18 2,602 M56 x 4, P2526 5,00 26,0 3,85 3,48 2,836 M62 x P2526 5,50 26,0 3,85 3,48 3,182 M68 x 5, P2526 6,00 26,0 3,85 3,48 3,467 M72 x External thread according to IN 13 on request M MF UN NPT NPSM 60 IR / IL AR / AL Partial form Type Pitch L P1 L P2 G of teeth 20 P12 P ,7 2,125 1,33 0, P16 P20 P25 P1616 ** ,0 2,70 1,68 0, P1616 ** 2,5-4 16,0 2,70 1,68 0, P ,7 2,70 1,05 0, P ,0 2,15 1,68 0, P ,7 4,15 1,00 0, P ,7 2,95 1,80 0, P ,0 2,75 2,08 0, P2526 2,5-5 26,0 2,65 2,18 0, P2526 3,5-6 26,0 3,85 2,93 0, * Not suited for cutter ** Not suited for pitch 4,0 with the cutters and

23 Thread Milling Thread Milling 1 Insert holder see page Cutting data see page 173 Conditional deliverable Further sizes on request BSW IR / IL BS 84 Full form 55 Type Pitch Pitch / " L P1 L P2 t Thread of teeth P12 P16 P20 P25 P1210 * 2, ,25 1,1 1,371 BSW ⁹ ¹⁶ P1210 * 2, ,4 2,15 1,5 1,494 BSW ⅝ + ¹¹ ¹⁶ P1212 * 2, ,7 2,2 1,4 1,455 BSW ¾ + ¹³ ¹⁶ P1616 2, ,15 1,675 1,622 BSW ⅞ + ¹⁵ ¹⁶ P1616 3, ,65 1,84 1,83 BSW P1616 ** 3, ,65 2,05 2,098 BSW 1⅛ + 1¼ P1616 ** 4, ,175 2,2 2,455 BSW 1⅜ + 1½ P2020 3, ,7 2,225 2,098 BSW 1⅛ + 1¼ P2020 *** 4, ,15 2,675 2,455 BSW 1⅜ + 1½ P2524 4, ,4 2,675 2,455 BSW 1⅜ P2524 4, ,4 2,675 2,455 BSW 1½ P2524 5, ,9 2,875 2,955 BSW 1⅝ + 1¾ BSF IR / IL BS 84 Full form 55 Type Pitch Pitch / " L P1 L P2 t Thread of teeth P12 P16 P20 P25 P1210 * 1, ,6 2,25 1,1 1,177 BSF ⅝ + ¹¹ ¹⁶ P1210 * 2, ,25 1,1 1,371 BSF ¾ + ¹¹ ¹⁶ P1210 * 2, ,4 2,15 1,5 1,494 BSF ⅞ P1212 * 2, ,7 2,20 1,4 1,455 BSF P1616 2, ,15 1,675 1,622 BSF 1⅛ + 1¼ P1616 3, ,15 1,675 1,83 BSF 1⅜ - 1⅝ P1616 ** 3, ,65 2,05 2,098 BSF 1¾ P1616 ** 4, ,175 2,2 2,455 BSF 2¼ - 2¾ P2020 3, ,15 1,675 1,83 BSF 1⅜ - 1⅝ P2020 3, ,7 2,225 2,098 BSF 1¾ P2020 *** 4, ,15 2,675 2,455 BSF 2¼ - 2¾ P2524 3, ,1 1,675 1,83 BSF 1⅜ - 1⅝ P2524 3, ,65 2,175 2,098 BSF 1¾ P2524 4, ,4 2,675 2,455 BSF 2¼ - 2¾ P2524 5, ,9 2,875 2,955 BSF 3-3¼ External thread BSW / BSF see next page * Not suited for cutter ** Not suited for cutters and *** Not suited for cutter

24 Thread Milling Thread Milling Insert holder see page Cutting data see page 173 Conditional deliverable Further sizes on request BSW BSF BS AR / AL Full form Type Pitch Pitch / " L P1 L P2 t Thread of teeth P12 P16 P20 P25 P1212 * 1, ,7 2,30 1,3 1,178 BSW / BSF - 14 Gg P1212 * 2, ,7 2,25 1,4 1,374 BSW / BSF - 12 Gg P1212 * 2, ,7 2,25 1,4 1,498 BSW / BSF - 11 Gg P1212 * 2, ,7 2,25 1,4 1,646 BSW / BSF - 10 Gg P1616 1, ,15 1,675 1,178 BSW / BSF - 14 Gg P1616 2, ,15 1,675 1,374 BSW / BSF - 12 Gg P1616 2, ,75 2,075 1,498 BSW / BSF - 11 Gg P1616 2, ,15 1,675 1,646 BSW / BSF - 10 Gg P1616 2, ,15 1,675 1,829 BSW / BSF - 9 Gg P1616 ** 3, ,65 1,820 2,056 BSW / BSF - 8 Gg P1616 ** 3, ,15 2,225 2,348 BSW / BSF - 7 Gg P1616 ** 4, ,15 2,225 2,737 BSW / BSF - 6 Gg P2020 1, ,10 1,725 1,178 BSW / BSF - 14 Gg P2020 2, ,10 1,725 1,374 BSW / BSF - 12 Gg P2020 2, ,10 1,725 1,498 BSW / BSF - 11 Gg P2020 2, ,10 1,725 1,646 BSW / BSF - 10 Gg P2020 2, ,10 1,725 1,829 BSW / BSF - 9 Gg P2020 *** 3, ,65 2,175 2,056 BSW / BSF - 8 Gg P2020 *** 3, ,65 2,175 2,348 BSW / BSF - 7 Gg P2020 *** 4, ,15 2,675 2,737 BSW / BSF - 6 Gg P2526 2, ,75 2,075 1,478 BSW / BSF - 11 Gg P2526 3, ,60 2,175 2,056 BSW / BSF - 8 Gg P2526 3, ,60 2,175 2,348 BSW / BSF - 7 Gg P2524 4, ,40 2,675 2,737 BSW / BSF - 6 Gg P2524 **** 5, ,40 2,675 3,281 BSW / BSF - 5 Gg G IN BSW 228/1 BSF 55 IR / IL AR / AL Partial form Type Pitch Pitch / " L P1 L P2 r S max. of teeth P16 P1616 1,814-3, ,75 1,625 0,35 2, P25 P2526 3,175-6, ,65 2,175 0,6 2, Taper pipe thread BSPT according to BS.84 on request * Not suited for cutter ** Not suited for cutters and *** Not suited for cutter **** Not suited for cutter

25 Thread Milling Thread Milling 1 Insert holder see page Cutting data see page 173 Conditional deliverable Further sizes on request G IR / IL IN 228/1 Full form Rp ISO Type Pitch Pitch / " L P1 L P2 t Thread of teeth P12 P16 P20 P25 P1210 * 1, ,6 2,25 1,2 0,871 G ¼ P1210 * 1, ,6 2,25 1,2 0,871 G ⅜ P1212 * 1, ,7 2,25 1,2 1,177 G ½ - G ⅞ P1212 * 2, ,7 2,15 1,5 1,319 G 1 - G P1616 1, ,15 1,675 1,177 G ½ - G ⅝ P1616 1, ,15 1,675 1,177 G ¾ - G ⅞ P1616 2, ,75 2,075 1,949 G 1 - G P2020 1, ,95 1,725 1,177 G ¾ - G ⅞ P2020 2, ,95 1,725 1,949 G 1 - G P2526 2, ,15 1,675 1,949 G 1 - G 1¼ P2526 2, ,75 2,075 1,949 G 1½ - G G AR / AL IN 228/1 Full form 55 Type Pitch Pitch / " L P1 L P2 t Thread of teeth P1210 * 1, ,6 2,25 1,2 0,871 G ¼ - G ⅜ P12 P1212 * 1, ,7 2,3 1,1 1,178 G ½ - G ⅞ P1212 * 2, ,7 2,25 1,2 1,498 G 1 - G P1616 1, ,15 1,675 1,177 G ½ - G ⅞ P16 P1616 2, ,75 2,075 1,478 G 1 - G P1618 1, ,7 3,15 0,95 1,177 G ½ - G ⅞ P20 P2020 1, ,95 1,725 1,177 G ½ - G ⅞ P2020 2, ,95 1,725 1,478 G 1 - G P25 P2526 2, ,75 2,075 1,478 G 1 - G Taper pipe thread R according to ISO on request * Not suited for cutter

26 Thread Milling Thread Milling Insert holder see page Cutting data see page 173 UNC IR / IL ASME 1.1 Full form 60 Type Pitch Pitch / " L P1 L P2 t Thread of teeth P1210 * 1, ,25 1,2 1,10 UNC ½ P12 P1210 * 2, ,25 1,2 1,29 UNC ⁹ ¹⁶ P1211 * 2, ,5 2,13 1,52 1,35 UNC ⁵ ⁶ P1212 * 2, ,7 2,13 1,52 1,485 UNC ¾ P16 P1616 2, ,05 1,775 1,577 UNC ⅞ P20 P2018 ** 3, ,65 2,175 1,809 UNC P2020 ** 3, ,65 2,175 2,043 UNC 1⅛ - 1¼ P2524 4, ,05 3,275 2,454 UNC 1⅜ - 1½ P25 P2526 5, ,85 3,475 2,979 UNC 1¾ P2526 *** 5,644 4,5 26 3,85 3,475 3,289 UNC 2-2¼ - 4½ UNF IR / IL ASME 1.1 Full form 60 Type Pitch Pitch / " L P1 L P2 t Thread of teeth P1210 * 1, ,6 2,5 0,95 0,733 UNF ½ P12 P1211 * 1, ,5 2,5 0,95 0,827 UNF ⁹ ¹⁶ P1212 1, ,7 2,5 0,95 0,945 UNF ¾ P16 P1618 1, ,7 3,15 0,95 1,071 UNF ⅞ P20 P2020 2, ,15 1,675 1,228 UNF Article conditioned on stock UNEF IR / IL ASME 1.1 Full form 60 Type Pitch Pitch / " L P1 L P2 t Thread of teeth P12 P1210 * 0, ,6 2,5 0,95 0,556 UNEF ⁷ ¹⁶ - ½ P1212 1, ,7 2,5 0,95 0,649 UNEF ⁹ ¹⁶ - ¹¹ ¹⁶ P16 P1616 1, ,05 1,775 0,779 UNEF ¾ P20 P2020 1, ,15 1,675 0,865 UNEF 1¹ ¹⁶ - 1¹¹ ¹⁶ * Not suited for cutter ** Not suited for cutter *** Not suited for cutter

27 Thread Milling Thread Milling 1 Insert holder see page Cutting data see page 173 Article conditioned on stock Tr IR / IL IN 103 Full form 30 Typ Pitch L P1 L P2 t Thread Chip angle of teeth P12 P16 P25 P1210 * 1,5 9,6 2,775 0,575 0,9 Tr 14x1, P1210 * 1,5 9,6 2,775 0,575 0,9 Tr 20x1, P1212 * 2,0 11,7 2,5 1,1 1,25 Tr 16x2 - Tr 20x P1211 * 3,0 11,0 2,23 1,42 1,75 Tr 18x3 - Tr 20x P1212 * 4,0 12,0 2,15 1,5 2,25 Tr 20x P1614 ** 3,0 14,0 2,3 1,5 1,75 TR 24x3 - Tr 32x P1615 ** 5,0 15,3 3,0 2,25 2,75 Tr 24x P1615 ** 5,0 15,3 3,15 2,1 2,75 Tr 26x P1615 ** 5,0 15,3 3,15 2,1 2,75 Tr 28x5 - Tr 36x P1616 ** 6,0 16,2 4,27 3,0 3,5 Tr 30x6 - Tr 32x P1616 ** 6,0 16,2 4,22 3,03 3,5 Tr 34x6 - Tr 42x P2524 3,0 24,0 2,6 2,1 1,75 Tr 36x3 - Tr 40x P2524 4,0 24,0 1,85 2,0 2,25 Tr 65x P2525 5,0 25,0 3,2 2,37 2,75 Tr 44x5 - Tr 48x P2522 *** 7,0 22,0 4,0 2,65 3,75 Tr 38x7 - Tr 42x P2522 *** 7,0 22,0 4,0 2,65 3,75 Tr 44x P2525 *** 8,0 25,0 4,75 3,4 4,5 Tr 46x8 - Tr 48x P2525 *** 8,0 25,0 5,03 3,13 4,5 Tr 50x8 - Tr 52x P2525 *** 9,0 25,0 4,73 3,42 4,75 Tr 55x9 - Tr 60x P2525 *** 10,0 25,0 4,65 3,5 5,25 Tr 65x10 - Tr 80x Tr AR / AL IN 103 Full form 30 Typ Pitch L P1 L P2 t Thread Chip angle of teeth P12 P16 P25 P1210 * 1,5 9,6 2,775 0,575 0,90 Tr 8x1,5 External P1212 * 2,0 11,7 1, On request P1212 * 3,0 11,7 1, On request P1212 * 4,0 11,7 2, On request P1616 ** 3,0 16,0 1,75 8 / 6 3 / 6 On request P1616 ** 4,0 16,0 2,4 1,63 2,25 Tr 16x4 External P1616 ** 5,0 16,0 2,75 8 / 6 3 / 6 On request P1616 ** 6,0 16,0 3,25 8 / 6 3 / 6 On request P2525 4,0 25 / 26 2,25 8 / 6 3 / 6 On request P2525 *** 5,0 25 / 26 2,75 8 / 6 3 / 6 On request P2525 *** 6,0 25 / 26 3,75 8 / 6 3 / 6 On request P2525 *** 7,0 25 / 26 3,75 8 / 6 3 / 6 On request P2525 *** 8,0 25 / 26 4,25 8 / 6 3 / 6 On request P2525 *** 9,0 25 / 26 4,75 8 / 6 3 / 6 On request P2525 *** 10,0 25 / 26 5,25 8 / 6 3 / 6 On request * Not suited for cutter ** Not suited for cutters and *** Not suited for cutters , and

28 Thread Milling Thread Milling Insert holder see page Cutting data see page 173 Conditional deliverable Further sizes on request ACME IR / IL ASME 1.1 Full form 29 Typ Pitch Pitch / " L P1 L P2 t Thread Chip angle of teeth P16 P25 P1616 5, ,02 2,23 2,85 1" - 5 Gg - 1⅛" - 5 Gg P1616 * 6, ,04 3,21 3,43 1¼" - 4 Gg - 1½"-4 Gg P2524 6, ,9 2,75 3,47 1¾" - 4 Gg - 2" - 4 Gg P2525 8, ,65 3,5 4,51 2¼" - 3 Gg - 2¾" - 3 Gg Rd IR / IL IN 405 Full form 30 Typ Pitch Pitch / " L P1 L P2 t Thread Chip angle of teeth P16 P1613 * 3, ,15 2,1 1,588 Rd 20 x ⅛ P1614 * 3, ,15 2,1 1,588 Rd 22 x ⅛ P1615 * 3, ,4 1,9 1,588 Rd 24 x ⅛ - Rd 26 x ⅛ P1616 3, ,4 1,9 1,588 Rd 28 x ⅛ - Rd 32 x ⅛ P1616 3, ,4 1,9 1,588 Rd 34 x ⅛ - Rd 38 x ⅛ P1616 * 4, ,15 2,575 2,117 Rd 40 x ¹ ⁶ - Rd 55 x ¹ ⁶ P1616 * 4, ,15 2,575 2,117 Rd 58 x ¹ ⁶ - Rd 80 x ¹ ⁶ P1616 * 4, ,15 2,575 2,117 Rd 82 x ¹ ⁶ - Rd 100 x ¹ ⁶ P1616 * 6, ,15 3,125 3,175 Rd 105 x ¼ - Rd 200 x ¼ Rd IR / IL IN 405 Full form 30 Typ Pitch Pitch / " L P1 L P2 t Thread Chip angle of teeth P16 P1616 3, ,65 2 1,588 Rd 28 x ⅛ P2526 4, ,85 3,4 2,117 Rd 65 x ¹ P25 ⁶ P2526 6, ,85 3,4 3,175 Rd 105 x ¼ - Rd 120 x ¼ Knuckle thread acc. to IN on request * Not suited for cutters and

29 Thread Milling Circular Milling Tools with Polygonal Insert Seat 1 Inserts see page Cutting data see page 173 IN 1835 Form A IN 1835 Form B IN 6535 Form A IN 6535 Form B Spare part No. S max. d h6 d1 max. L L1 L2 Type Form (-d1)/2 Shaft Screwdriver * Screw * B 12 7,0 11,7 2,35 67, B 12 7,0 11,7 2,35 67, P A 12 7,0 11,7 2,35 67, B 12 7,0 11,7 2, A 12 7,0 11,7 2, T8 IP M2,5x B 12 7,0 11,7 2, A 12 7,0 11,7 2, B 12 9,0 17,7 4,35 67, B 12 9,0 17,7 4,35 67, A 12 9,0 17,7 4,35 67, P B 12 9,0 17,7 4,35 82, A 12 9,0 17,7 4,35 82, T8 IP M3x A 12 9,0 17,7 4, A 12 11,5 17,7 2,85 82,4 37, A 12 12,0 17,7 2,85 122,5 77, B 16 11,5 21,7 5, P B 16 11,5 21,7 5, A 16 11,5 21,7 5, B 16 11,5 21,7 5, T15 IP M4x A 16 11,5 21,7 5, A 16 15,5 21,7 3,1 105,5 57, B 16 13,6 27,7 7,05 79,6 30, B 16 13,6 27,7 7,05 79,6 30, A 16 13,6 27,7 7,05 79,6 30, B 16 13,6 27,7 7,05 94,6 45,5 - P A 16 13,6 27,7 7,05 94,6 45, B 16 13,6 27,7 7,05 109,6 60,5 - T20 IP M5x13, A 16 13,6 27,7 7,05 109,6 60, A 16 15,5 27,7 6, , A 16 15,5 27,7 6,1 149,5 101,5 21, A 20 15,5 27,7 6,1 174,45 128,5 21,5 * Screwdriver and clamping screw included in delivery Screw torques max T08 IP 1,0 Nm T08 IP 1,1 Nm T15 IP 3,8 Nm T20 IP 5,5 Nm 27

30 Thread Milling Circular Milling Tools for riven Toolholders Inserts see page Cutting data see page 173 Form A Form ER IN 1835 Form A IN 6499 Spare part No. S max. d h6 d1 max. L L1 Type Form (-d1)/2 Shaft Screwdriver * Screw * P A 10 7,0 11,7 2, ER 16 7,0 11,7 2,35 37, ER 20 7,0 11,7 2, T8 IP M2,5x P A 10 9,0 17,7 4, ER 16 9,0 17,7 4,35 41, ER 20 9,0 17,7 4, T8 IP M3x P A 12 11,5 21,7 5,1 62,4 14, ER 20 11,5 21,7 5,1 49,5 14, ER 25 11,5 21,7 5, ,4 T15 IP M4x P A 16 13,6 27,7 7,05 69,6 20, ER 25 13,6 27,7 7, ,4 T20 IP M5x13, ER 32 13,6 27,7 7, ,4 Screw torques max T8 IP 1,0 Nm T8 IP 1,1 Nm T15 IP 3,8 Nm T20 IP 5,5 Nm Changing Inserts Clamp cutter before changing insert. Loosen insert screw. Remove used insert and clean the insert pocket before clamping new insert. Please use the appropriate TIP hex key for the tighening of the inserts and consider the screw tightening torques in the tables. * Screwdriver and clamping screw included in delivery 28

31 Thread Milling 1 Circular Milling Tools with Polygonal Insert Seat Inserts see page Cutting data see page 173 Form A Form B Please adapt cutting data to overhangs length Spare part No. Type Form d1 d2 max. S max. (-d1)/2 L L1 M d g6 L PF Screwdriver * Screw * P12*** B 9,5 11,7 1,1 13,5 M5 5,5 5, P A 9,0 14,4 17,7 4,35 29,5 19,5 M8 8,5 5, P16** B 9,5 17,7 4,1 18,5 M5 5,5 5, P16*** B 11,0 17,7 3,35 18,5 M6 6,5 5, P A 11,5 18,0 21,7 5,1 35,0 25,0 M10 10,5 5, P20** B 11,5 21,7 5,1 20,5 M6 6,5 5, P20*** B 13,5 21,7 4,1 20,5 M8 8,5 5, P A 13,6 22,5 27,7 7,05 42,5 29,5 M12 12,5 5, P25** B 13,6 27,7 7,05 22,6 M8 8,5 5, P25*** B 18,0 27,7 4,85 22,6 M10 10,5 5, * Screwdriver and clamping screw included in delivery ** Slim design for thread milling *** Reinforced design Screw torques max T8 IP 1,0 Nm T8 IP 1,1 Nm T15 IP 3,8 Nm T20 IP 5,5 Nm Assembling Instructions Recoended tightening torque for screw-in circular milling body End-wrench see page 157 Thread size (M) Wrench size Tightening torque Nm M5 7 8 M M M M M

32 Thread Milling Thread Milling Insert holder see page 32 Cutting data see page 173 M IR / IL MF IN 13 Full form 60 Type Pitch IC L P1 L P2 t Thread ,0 10,6 5,5 1,64 0,7 0,578 M12x ,5 10,6 5,5 1,39 0,95 0,864 M14x1, ,0 10,6 5,5 2,0 1,0 1,159 M16x ,0 17,5 9,2 2,8 0,7 0,578 M20x ,5 17,5 9,2 2,55 0,95 0,864 M24x1, ,0 17,5 9,2 2,3 1,2 1,159 M30x ,5 17,5 9,2 2,05 1,45 1,444 M32x2, ,5 16,0 9,2 1,75 1,75 1,444 only M ,0 17,5 9,2 2,1 1,4 1,728 M42x ,0 23,0 12,4 3,3 0,7 0,578 M30x ,5 23,0 12,4 3,05 0,95 0,864 M32x1, ,0 23,0 12,4 2,8 1,2 1,159 M36x ,5 23,0 12,4 2,55 1,45 1,444 M38x2, ,0 23,0 12,4 2,3 1,7 1,728 M42x ,5 23,0 12,4 2,3 1,7 2,023 M48x3, ,0 23,0 12,4 2,3 1,7 2,308 M50x ,5 23,0 12,4 4,0 2,5 2,602 M50x4, ,0 23,0 12,4 4,0 2,5 2,887 M52x ,5* 23,0 12,4 3,6 2,9 3,182 M ,0* 23,0 12,4 3,2 3,3 3,467 M M MF UN NPT NPSM 60 IR / IL AR / AL Partial form Type Pitch IC L P1 L P2 G t max ,0 10,6 5,5 1,5 1,5 0,1 1, ,5 17,5 9,2 1,59 1,91 0,1 2, ,0 23,0 12,4 1,85 2,15 0,1 2, * Not suited for cutters , and

33 Thread Milling Thread Milling 1 Insert holder see page 32 Cutting data see page 173 G 55 IN BSW BSF 228/1 IR / IL AR / AL Full form Type Pitch Pitch / " IC L P1 L P2 t Thread 03 1,337 * 19 10,6 5,5 1,25 1,09 0,871 G ¼" , ,6 5,5 1,25 1,09 0,871 G ⅜" ,814 * 14 16,0 9,2 1,75 1,75 1,162 G ½" , ,5 9,2 2,2 1,3 1,162 G ¾" , ,5 9,2 1,9 1,6 1,494 G 1" , ,5 9,2 1,75 1,75 1,830 BSW 1" , ,5 9,2 1,75 1,75 1,830 BSW 1⅜ - 1 ⅝" , ,0 12,4 2,4 1,6 1,494 G 1" UNC IR / IL ASME 1.1 Full form 60 Type Pitch Pitch / " IC L P1 L P2 t Thread 03 1, ,0 5,5 1,17 1,17 1,099 UNC ½ " ,309 ** 11 10,6 5,5 1,17 1,17 1,349 UNC ⅝ " ,540 ** 10 10,6 5,5 1,17 1,17 1,470 UNC ¾" Request Form for Tread Milling Please download our fillable PF form for a detailed thread milling request and fax or send us back via mimatic.de Request form: * Only for external threads ** Not suited for cutters

34 Thread Milling Circular Milling Tools Inserts see page Cutting data see page 173 IN 1835 Form A IN 1835 Form B IN 6535 Form A IN 6535 Form B Ø min. 11 S max. 3,45 Spare part No. IC d h6 d1 S max. L L1 Type Form Shaft Screwdriver * Screw * ** B 10,6 5,5 10 7,4 1,6 57,2 17, ** B 10,6 5,5 12 7,4 1,6 64,66 17, ** A 10,6 5,5 12 7,4 1,6 64,66 17,2 T6 IP B 10,6 5,5 10 7,4 1,6 74,2 34, A 10,6 5, ,25 77,66 41, B 17,5 9, ,6 74,05 28, B 17,5 9, ,6 78,6 28, A 17,5 9, ,6 78,6 28, B 17,5 9, ,6 108,7 63,7 T15 IP A 17,5 9, ,6 79,3 34, A 17,5 9, ,6 96,5 51, A 17,5 9, ,6 121,5 76, B 23,0 12, ,45 87,0 38, B 23,0 12, ,45 116,0 67, *** A 23,0 12, ,0 93,0 41, A 23,0 12, ,0 137,0 88, B 23,0 12, ,0 137,0 88,5 T20 IP A 23,0 12, ,45 111,0 63, A 23,0 12, ,45 148,5 100,0 ** Without internal coolant supply *** Also suitable as basic body for a tandem cutter. Tightening torques see page 29 Screw torques max T6 IP 0,9 Nm T15 IP 3,8 Nm T20 IP 5,5 Nm Ø min. 11 S max. 3,45 Please adapt cutting data to overhangs length Spare part No. Type IC d g6 d1 d2 S max. L L1 M Screwdriver * Screw * ,6 5,5 6,5 7,4 10,0 1,60 22,66 13, ,5 9,2 8,5 12,2 15,4 2,60 27,5 18, ,0 12,4 10,5 16,1 18,0 3,45 32,0 29, * Screwdriver and clamping screw included in delivery 32 Screw torques max T6 IP 0,9 Nm T15 IP 3,8 Nm T20 IP 5,5 Nm

35 Thread Milling Thread Milling 1 Insert holder see page Cutting data see page 173 M MF IN 13 Typ 023 Typ 013 IR / IL Full form 60 Type Pitch P IC L P1 L P2 t ,5 17,5 9,2 4,08 0,95 0, ,0 17,5 9,2 3,83 1,2 1, ,5 17,5 9,2 3,52 1,51 1, ,0 17,5 9,2 3,33 1,7 1, ,0 17,5 9,2 2,63 2,4 2, ,5* 17,5 9,2 2,53 2,5 2, ,0* 17,5 9,2 2,13 2,9 2, ,5* 17,5 9,2 2,7 3,33 3, ,0* 17,5 9,2 2,7 3,33 3, ,5 23,0 12,4 5,58 0,95 0, ,0 23,0 12,4 5,33 1,2 1, ,5 23,0 12,4 5,02 1,51 1, ,0 23,0 12,4 4,83 1,7 1, ,5 23,0 12,4 4,83 1,7 2, ,0 23,0 12,4 4,63 1,9 2, ,5 23,0 12,4 4,03 2,5 2, ,0 23,0 12,4 4,03 2,5 2, ,0 23,0 12,4 3,23 3,3 3, ,0 23,0 12,4 3,454 3,941 4, M MF UN NPT NPSM Typ 023 Typ 013 IR / IL AR / AL Partial form 60 Type Pitch P IC L P1 L P2 G S max ,5 17,5 9,2 3,28 1,75 0,10 2, ,0* 17,5 9,2 2,7 3,33 0,25 3, ,0 23,0 12,4 4,88 1,65 0,10 2, ,5 6 23,0 12,4 2,8 3,73 0,40 4, * Not suited for cutters

36 Thread Milling Thread Milling Insert holder see page Cutting data see page 173 G IN BSW BSF 228/1 Typ 023 Typ 013 IR / IL AR / AL Full form 55 Type Pitch Pitch / " P IC L P1 L P2 t 023 2, ,5 9,2 3,33 1,7 1, , ,0 12,4 4,14 2,39 1, Circular Milling Tools Inserts see page Cutting data see page 173 Typ 023 Ø min. 33 IN 1835 Form B S max. 2,6 IC 9,2 Spare part No. T15 IP d h6 d1 S max. L HA L L1 Inserts Shaft Screwdriver * Screw * ,8 2,6 124,2 119,97 61, Screw torque max. 3,8 Nm

37 Thread Milling 023 Circular Milling Tools 1 Inserts see page Cutting data see page 173 Tightening torques see page 29 Please adapt cutting data to overhangs length Typ 023 IC 9,2 Ø min. 33 S max. 3,4 Spare part No. T15 IP d g6 d1 S max. L HA L Inserts M Screwdriver * Screw * ,5 24,3 3, ,97 3 M Screw torque max. 3,8 Nm Assembly instruction see page 182 Typ 023 IC 9,2 Ø min. 40 S max. 4,0 Accessories Spare part No. d H6 d1 S max. L HA L B MN Inserts Key T15 IP Screwdriver * Screw * ,4 45,3 40,97 8, * ,9 39,3 34,97 10, * ,0 39,3 34,97 12, Screw torque max. 3,8 Nm * Cutter clamping screw internal hexagon * Screwdriver and clamping screw included in delivery 35

38 Thread Milling 013 Circular Milling Tools Inserts see page Cutting data see page 173 Typ 013 IC 12,4 Ø min. 65 S max. 6,0 Spare part No. T20 IP d H6 d1 S max. L HA L B MN Inserts Screwdriver * Screw * ,5 37,5 12, Screw torque 5,5 Nm Cutter clamping screw internal hexagon Typ 013 IC 12,4 Ø min. 95 S max. 6,0 Spare part No. T20 IP d H6 d1 S max. L HA L B MN Inserts Screwdriver * Screw * ,2 33,5 14, Screw torque 5,5 Nm Typ 013 IC 12,4 Ø min. 95 S max. 6,0 Spare part No. T20 IP d H6 d1 S max. L HA L B MN Inserts Screwdriver * Screw * ,0 39,2 33,5 14, * Screwdriver and clamping screw included in delivery 36 Screw torque 5,5 Nm

39 Thread Milling Circular Milling Tools 1 Inserts see below Cutting data see page 173 Trio-Cut 12 IN 1835 Form B Ø min. 14 Spare part No. T8 IP d h6 d1 L L1 Shaft Screwdriver * Screw * , Screw torque max. 1,1 Nm Circular Milling Inserts Note: Type 12 milling tools can only be used with type 12 milling inserts! Trio-Cut 12 M IN 13 IR / IL Full form Pitch H P L G * Teeth L P2 * 60 1,0 7,5 11,0 12 0, ,5 7,5 10,5 8 0, G IR / IL 55 IN BSW BSF 228/1 AR / AL Full form Pitch Pitch / " H P L G * Teeth L P2 * 1, ,5 9,07 9 0, , ,5 9,07 6 0, PG IN IR / IL AR / AL Pitch H P L G * L P2 * Pitch /" Teeth Thread Full form 80 1, ,5 11,28 9 0, , ,5 11,11 8 0, * Screwdriver and clamping screw included in delivery ** The length "L G" and "L P2" of the Thread Milling Insert are measured when the insert is clamped in the holder. 37

40 Thread Milling Circular Milling Tools Inserts see page Cutting data see page 173 Trio-Cut 17 IN 1835 Form B Ø min. 19 Spare part No. T15 IP d h6 d1 L L1 Shaft Screwdriver * Screw * , , Screw torque max. 3,8 Nm Circular Milling Inserts Trio-Cut 17 Note: Type 17 milling tools can only be used with type 17 milling inserts! M Full form IN 13 IR / IL 60 Pitch H P L G ** Teeth L P2 ** 1, ,0 17 0, , ,5 12 0, , ,0 9 1, M Full form IN 13 AR / AL 60 Pitch H P L G ** Teeth L P2 ** 1, ,5 12 0, M Full form IN 13 IR / IL 60 Pitch H P L G ** Teeth L P2 ** R 1, ,0 15 3,6 0, , ,5 10 4,1 0, , ,0 7 3,6 0, G IR / IL 55 IN BSW 228/1 AR / AL Full form BSF Pitch H P L G ** L P2 ** Pitch /" Teeth Thread 2, ,16 8 1,16 all , , ,95 5/8 3/4 7/8" * Screwdriver and clamping screw included in delivery ** The length "L G" and "L P2" of the Thread Milling Insert are measured when the insert is clamped in the holder. 38

41 Thread Milling Circular Milling Inserts 1 Trio-Cut 17 G IR / IL IN BSW 228/1 Full form BSF Pitch H P L G ** L P2 ** Pitch / " Teeth Thread 1, , ,95 G ½ " G IR / IL Full form IN BSW 228/1 AR / AL 55 BSF Pitch H P L G ** L P2 ** R Pitch /" Teeth Thread 2, ,54 6 4,6 0,4 all , ,69 8 3,5 0,4 5/8 3/4 7/8" G IR / IL IN BSW 228/1 Full form BSF Pitch Pitch / " H P L G ** Teeth L P2 ** R 1, ,69 8 3,5 0, PG IR / IL Full form IN AR / AL 80 Pitch H P L G ** L P2 ** Pitch /" Teeth Thread 1, , , , , , PG IR / IL Full form IN AR / AL 80 Pitch H P L G ** L P2 ** R Pitch /" Teeth Thread 1, ,1 11 3,9 0, , ,7 9 3,7 0, ** The length "L G" and "L P2" of the Thread Milling Insert are measured when the insert is clamped in the holder. 39

42 Thread Milling Circular Milling Tools Inserts see below Cutting data see page 173 Trio-Cut 20 IN 1835 Form B Ø min. 22 Spare part No. T8 IP d h6 d1 L L1 Shaft Screwdriver * Screw * , Screw torque max. 1,1 Nm Tightening torques see page 29 Please adapt cutting data to overhangs length Trio-Cut 20 Ø min. 22 Spare part No. T8 IP d g6 L PF d1 L M Shaft Screwdriver * Screw * , , Circular Milling Inserts Screw torque max. 1,1 Nm Trio-Cut 20 Note: Type 20 milling tools can only be used with type 20 milling inserts! M IR / IL 60 IN 13 Full form Pitch H P L G ** Teeth L P2 ** 1,0 7,5 12,0 13 0, ,5 7,5 10,5 8 0, G IR / IL Full form IN BSW 228/1 AR / AL 55 BSF Pitch H P L G ** L P2 ** Pitch /" Teeth Thread 1, ,5 9,07 6 0, ,814 14** 7,5 9,07 6 0,9 G ¾ " ** for internal threads only * Screwdriver and clamping screw included in delivery ** The length "L G" and "L P2" of the Thread Milling Insert are measured when the insert is clamped in the holder. 40

43 Thread Milling Circular Milling Tools 1 Inserts see page 42 Cutting data see page 173 Trio-Cut 25 IN 1835 Form B Ø min. 26 Spare part No. T15 IP d h6 d1 L L1 Shaft Screwdriver * Screw * ,7 107, ,7 142,6 85 Heavy metal Screw torque max. 3,8 Nm Tightening torques see page 29 Please adapt cutting data to overhangs length Trio-Cut 25 Ø min. 26 Spare part No. T15 IP d g6 L PF d1 L M Shaft Screwdriver * Screw * , , Screw torque max. 3,8 Nm TrioCUT 25 inserts see next page * Screwdriver and clamping screw included in delivery ** The length "L G" and "L P2" of the Thread Milling Insert are measured when the insert is clamped in the holder. 41

44 Thread Milling Circular Milling Inserts Trio-Cut 25 Note: Type 25 milling tools can only be used with type 25 milling inserts! M IR / IL 60 IN 13 Full form Pitch H P L G ** Teeth L P2 ** 1, ,0 17 0, , ,5 12 0, , ,0 9 1, M AR / AL IN 13 Full form Pitch H P L G ** Teeth L P2 ** 1, ,5 12 0, G IR / IL Full form IN BSW 228/1 AR / AL 55 BSF Pitch Pitch / " H P L G ** Teeth L P2 ** 2, ,16 8 1, , , , ** The length "L G" and "L P2" of the Thread Milling Insert are measured when the insert is clamped in the holder. 42

45 Thread Milling Circular Milling Tools 1 Inserts see below Cutting data see page 173 Assembly instruction see page 182 Trio-Cut 50 Trio-Cut 80 Spare part No. T15 IP d h6 B MN d1 L L HA Size Inserts Screwdriver * Screw * ,4 44, , Circular Milling Inserts Screw torque max. 3,8 Nm Trio-Cut 50 Trio-Cut 80 Hinweis: Type 50 milling tools can only be used with type 50 milling inserts! Type 80 milling tools can only be used with type 80 milling inserts! M IR / IL IN 13 Full form Pitch Size H P L G ** Teeth L P2 ** 1, ,4 22,5 16 0, = Size 1, ,4 22,5 16 0, , ,4 22,0 12 1, * Screwdriver and clamping screw included in delivery ** The length "L G" and "L P2" of the Thread Milling Insert are measured when the insert is clamped in the holder. 43

46 Thread Milling 14,5 Circular Thread Milling Tools Inserts see page 45 Cutting data see page 173 Typ 14,5 Ø min. 18,5 IN 1835 Form B Spare part No. T15 IP d h6 d1 L L1 Type Shaft Screwdriver * Screw * , short , long Heavy metal , long Screw torques max T15 IP 3,8 Nm T15 IP 3,8 Nm Typ 14,5 Ø min. 30 IN 1835 Form B Spare part No. T15 IP d h6 d1 L L1 Type Shaft Screwdriver * Screw * , ,2 short , ,2 long Heavy metal Screw torque max. 3,8 Nm * Screwdriver and clamping screw included in delivery 44

47 Thread Milling 14,5 Circular Thread Milling Inserts 1 Size Size M Full form M Full form IN 13 IR / IL 60 IN 13 AR / AL 60 Pitch H P L G L P2 0, ,50 0, , ,50 0, , ,00 0, , ,50 0, , ,00 1, , ,25 1, , ,00 1, , ,00 1, , ,00 1,75 M20x2, Pitch H P L G L P2 Thread Teeth Teeth 1, , , , , , G IR / IL IN BSW BSF 228/1 AR / AL Full form 55 Pitch Pitch / " H P L G L P2 Teeth 1, ,70 1, , ,70 1, , ,03 1, , ,28 1, , ,11 1, , ,70 1, , ,58 1, , ,54 1, UNC UNF ASME B 1.1 IR / IL Pitch Pitch / " H P L G L P2 Teeth Full form 60 0, ,33 0, , ,70 0, , ,70 0, , ,70 0, , ,70 0, , ,69 0, , ,70 1, , ,88 1, , ,58 1, , ,55 1, PG IN IR / IL AR / AL Pitch H P L G L P2 Pitch / " Thread Teeth Full form 80 1, ,69 3,18 PG , ,16 3,18 PG

48 Thread Milling 15 Circular Thread Milling Tools Inserts see below Cutting data see page 173 Typ 15 IN 1835 Form B Ø min. 20 Spare part No. T15 IP d h6 d1 L L1 Type Shaft Screwdriver * Screw * , short , long Screw torque max. 3,8 Nm Typ 15 IN 1835 Form B Ø min. 32 Spare part No. T15 IP d h6 d1 L L1 Type Shaft Screwdriver * Screw * , ,2 short Screw torque max. 3,8 Nm Circular Thread Milling Inserts Size Size M Full form IN 13 IR / IL 60 Pitch H P L G L P2 Teeth 3,0 10,5 12,0 1, ,5 10,5 10,5 1, * Screwdriver and clamping screw included in delivery 46

49 Thread Milling 21 Circular Thread Milling Tools 1 Inserts see page 48 Cutting data see page 173 Typ 21 IN 1835 Form B Ø min. 18,5 Spare part No. T15 IP d h6 d1 L L1 Type Shaft Screwdriver * Screw * , ,3 short , ,3 short , ,8 short , ,8 long Heavy metal Screw torque max. 3,8 Nm Typ 21 IN 1835 Form B Ø min. 35 Spare part No. T15 IP d h6 d1 L L1 Type Shaft Screwdriver * Screw * , ,3 short , ,3 long Heavy metal Screw torque max. 3,8 Nm Type 21 inserts see next page * Screwdriver and clamping screw included in delivery 47

50 Thread Milling 21 Circular Thread Milling Inserts Size M Full form IN 13 IR / IL 60 Pitch H P L G L P2 Teeth 1, ,0 0, , ,5 0, , ,0 1, M Full form IN 13 AR / AL 60 Pitch H P L G L P2 Teeth 1, , G IR / IL IN BSW BSF 228/1 AR / AL Full form 55 Pitch Pitch / " H P L G L P2 Teeth 2, ,47 1, , ,14 1, UNC Full form UNF ASME B IR / IL Pitch Pitch / " H P L G L P2 Teeth 1, ,05 0, , ,14 1, , ,04 1,

51 Thread Milling 26 Circular Thread Milling Tools 1 Inserts see below Cutting data see page 173 Typ 26 IN 1835 Form B Ø min. 30 Spare part No. T15 IP dh6 d1 L L1 Type Shaft Screwdriver * Screw * ,5 short Screw torque max. 3,8 Nm Circular Thread Milling Inserts Size M Full form G IR / IL IN 13 IR / IL 60 IN BSW BSF 228/1 AR / AL Full form 55 Pitch Pitch H P H P L G L G L P2 L P2 1, , , , , , , , , , Pitch / " Teeth Teeth 2, ,09 1, Assembling Instructions Changing Thread Milling Inserts Put in the insert firmly into insert pocket. Hold the insert in position while clamping. * Screwdriver and clamping screw included in delivery 49

52 Thread Milling Table of Content Type Thread Page range Metric Internal Thread M Full form 60 Fixed dimension with chamfer M3 - M20 M4 - M Metric Internal Fine Thread MF Full form 60 Fixed dimension Universal with chamfer M5 - M20 M10 - >M27 M8 - M Whitworth Pipe Thread G Full form 55 Fixed dimension Universal with chamfer 1/8" - 1/2" 1/4" - >1" 1/16" - 5/8" British Standard Whitworth Thread BSW Full form 55 Fixed dimension 5/16" - 5/8" 55 British Standard Fine Thread BSF Full form 55 Fixed dimension 5/16" - 5/8" 55 Unified National Coarse Thread UNC Full form 60 Fixed dimension with chamfer 1/4" - 1/2" 1/4" - 3/4" Unified National Fine Thread UNF Full form 60 Fixed dimension with chamfer 1/4" - 1/2" 1/4" - 3/4" NPT Thread NPT Full form 60 Cone 1:16 Fixed dimension with chamfer 1/16" - 3/4" 1/16" - 3/4" Technical ata Information about circular thread milling Cutting data reference values

53 Thread Milling Solid Circular Thread Milling Cutter 1 Fixed dimension type Cutting ata see page 172 M IN 13 2x IR / IL 60 Thread P ±0,02 L L1 L G of teeth d h6 of edges Internal coolant IN 6535 Form HA IN 6535 Form HB IN 6535 Form HE M3 0,5 2,4 42 7,0 6, M4 0,7 3, ,8 9, M5 0,8 4, ,0 11, M6 1,0 4, , M8 1,25 5, ,75 17, P M10 1,5 7, , P M12 1,75 9, ,0 26, P M14 2,0 11, , P M16 2,0 11, , P M18 2,5 13, , P M20 2,5 15, , P Chamfer type Cutting ata see page 172 Figure 1: Chamfer on the shank M IR / IL IN 13 2x 60 Figure 2: Chamfer on the face Thread P ±0,02 L L1 L2 L G of teeth d h6 d2 Internal of edges coolant Fig. IN 6535 Form HA IN 6535 Form HB M4 0,7 3, ,80 11,03 9, , M5 0,8 4, ,70 13,35 11, , M6 1,0 4, ,00 15, , M8 1,25 6, ,75 20,60 17, ,3 3 P M10 1,5 7, ,50 24, ,3 3 P M12 1,75 9, ,00 30,60 26, ,3 4 P M14 2,0 11, ,00 34, ,3 4 P M16 2,0 11, , P M18 2,5 13, ,50 41, ,3 4 P M20 2,5 15, , P

54 Thread Milling Solid Circular Thread Milling Cutter Fixed dimension type Cutting ata see page 172 MF IN 13 2x IR / IL 60 Thread P ±0,02 L L1 L G of teeth d h6 of edges Internal coolant IN 6535 Form HA IN 6535 Form HB IN 6535 Form HE M5 x 0,5 0,5 4, , M6 x 0,75 0,75 4, ,25 13, M8 x 1 1,0 5, , P M10 x 1 1,0 7, , P on request on request M10 x 1,25 1,25 7, , P M12 x 1 1,0 9, , P M12 x 1,25 1,25 9, ,5 26, P M12 x 1,5 1,5 9, ,0 25, P M14 x 1 1,0 11, , P M14 x 1,25 1,25 11, , P on request on request on request M14 x 1,5 1,5 11, , P M16 x 1,5 1,5 11, , P M18 x 1,5 1,5 13, ,0 40, P M20 x 1,5 1,5 15, ,0 40, P Universal type Cutting ata see page 172 MF IN 13 1x IR / IL 60 Thread from P ±0,02 L L1 L G of teeth d h6 of edges Internal coolant IN 6535 Form HA IN 6535 Form HB IN 6535 Form HE 52 > M10 0,5 7, , P > M11 0,75 7, , P > M12 1,0 9, P > M14 1,0 11, P > M18 1,0 15, P > M22 1,0 19, P > M14 1,5 9, P > M16 1,5 11, , P > M20 1,5 15, P > M24 1,5 19, , P > M16 2,0 11, P > M20 2,0 15, P > M24 2,0 19, P > M24 3,0 15, P > M27 3,0 19, P

55 Thread Milling Solid Circular Thread Milling Cutter 1 Fixed dimension type Cutting ata see page 172 Figure 1: Chamfer on the shank MF IN 13 2x Figure 2: Chamfer on the face IR / IL 60 Thread P ±0,02 L L1 L2 L G of teeth d h6 d2 Internal of edges coolant Fig. IN 6535 Form HA IN 6535 Form HB M8 x 1 1,0 5, ,3 3 P M10 x 1 1,0 8, , ,3 3 P M10 x 1,25 1,25 7, ,5 24,6 21, ,3 3 P M12 x 1 1,0 9, ,3 4 P M12 x 1,25 1,25 9, ,5 29,6 26, ,3 4 P M12 x 1,5 1,5 9, ,25 25, ,3 4 P M14 x 1 1,0 11, , ,3 4 P M14 x 1,5 1,5 11, ,5 33, ,3 4 P M16 x 1,5 1,5 11, , P M18 x 1,5 1,5 14, ,2 37, ,3 4 P M20 x 1,5 1,5 15, , P Fixed dimension type Cutting ata see page 172 G IN 228/1 2x IR / IL AR / AL 55 Thread P Pitch/" ±0,02 L L1 L G of teeth d h6 Internal of edges coolant IN 6535 Form HA IN 6535 Form HB IN 6535 Form HE G 1/8" 0, , ,8 20, P G 1/4" 1, , ,0 26, P G 3/8" 1, , ,45 40, P G 1/2" 1, , ,5 41, P

56 Thread Milling Universal type Cutting ata see page 172 Solid Circular Thread Milling Cutter G IN 228/1 1x IR / IL AR / AL 55 Thread from P Pitch/" ±0,02 L L1 L G of teeth d h6 of edges Internal coolant IN 6535 Form HA IN 6535 Form HB G 1/4-3/8" 1, , ,0 14, P G 1/2-7/8" 1, , ,4 23, P > G 1" 2, , ,3 30, P Chamfer type Cutting ata see page 172 Figure 1: Chamfer on the shank G IN 228/1 2x Figure 2: Chamfer on the face IR / IL AR / AL 55 Thread P Pitch/" ±0,02 L L1 L2 L G of teeth d h6 d2 of edges Fig. IN 6535 Form HA IN 6535 Form HB G 1/16" 0, ,3 18,1 15, , G 1/8" 0, , ,8 23,5 20, , G 1/4" 1, , ,0 30,8 26, , G 3/8" 1, , ,5 34, G 1/2" 1, , ,75 43, G 5/8" 1, , ,0 47,

57 Thread Milling Solid Circular Thread Milling Cutter 1 Fixed dimension type Cutting ata see page 172 BSW IR / IL IN 228/1 2x 55 Thread P Pitch/" ±0,02 L L1 L G of teeth d h6 Internal of edges coolant IN 6535 Form HA IN 6535 Form HB IN 6535 Form HE 5/16" 1, , ,75 18, P /8" 1, , ,60 19, P /16" 1, , ,60 21, P /2" 2, , ,30 21, P /8" 2, , ,00 27, P Fixed dimension type Cutting ata see page 172 BSF IR / IL IN 228/1 2x 55 Thread P Pitch/" ±0,02 L L1 L G of teeth d h6 Internal of edges coolant IN 6535 Form HA IN 6535 Form HB IN 6535 Form HE 5/16" 1, , ,6 18, P /8" 1, , ,0 17, P /16" 1, , ,6 21, P /2" 1, , ,8 22, P /8" 1, , ,0 27, P

58 Thread Milling Fixed dimension type Cutting ata see page 172 Solid Circular Thread Milling Cutter UNC ASME B 1.1 IR / IL 2x 60 Thread P Pitch/" ±0,02 L L1 L G of teeth d h6 Internal of edges coolant IN 6535 Form HA IN 6535 Form HB IN 6535 Form HE 1/4" , , , /16" , , ,7 18, P /8" , , ,8 22, P /16" , , ,6 21, P /2" , , ,3 27, P Chamfer type Cutting ata see page 172 Figure 1: Chamfer on the shank UNC ASME B 1.1 IR / IL 2x 60 Figure 2: Chamfer on the face Thread P Pitch/" ±0,02 L L1 L2 L G of teeth d h6 d2 Internal of edges coolant Fig. IN 6535 Form HA IN 6535 Form HB 1/4" , , ,0 15,73 12, , /16" , , ,7 21,9 18, ,25 3 P /8" , , ,8 25,85 22, ,83 3 P /16" , , ,6 26,5 21, ,43 3 P /2" , , ,3 32,1 27, P /16" , , ,9 36,6 31, ,61 4 P /8" , , ,4 34, P /4" , , ,6 44,3 38, ,35 5 P

59 Thread Milling Fixed dimension type Cutting ata see page 172 Solid Circular Thread Milling Cutter 1 UNF IR / IL ASME B 1.1 2x 60 Thread P Pitch/" ±0,02 L L1 L G of teeth d h6 Internal of edges coolant IN 6535 Form HA IN 6535 Form HB IN 6535 Form HE 1/4" , , ,5 13, /16" , , ,0 17, P /8" , , ,2 21, P /16" , , ,8 21, P /2" , , ,9 26, P Chamfer type Cutting ata see page 172 Figure 1: Chamfer on the shank UNF IR / IL ASME B 1.1 2x 60 Figure 2: Chamfer on the face Thread P Pitch/" ±0,02 L L1 L2 L G of teeth d h6 d2 Internal of edges coolant Fig. IN 6535 Form HA IN 6535 Form HB 1/4" , , ,5 16,2 13, , /16" , , , , ,25 3 P /8" , , , , ,83 3 P /16" , , ,8 25,5 21, ,4 3 P /2" , , ,9 30,43 26, P /16" , ,0 33,35 29, ,61 4 P /8" , , ,8 33, P /4" , , , ,35 5 P

60 Thread Milling Fixed dimension type Cutting ata see page 172 Solid Circular Thread Milling Cutter NPT NPTF IR / IL Cone 1:16 60 Thread P Pitch/" ±0,02 L L1 L G of teeth d h6 Internal of edges coolant IN 6535 Form HA IN 6535 Form HB IN 6535 Form HE 1/16" 0, , ,3 10, P /8" 0, , ,3 10, P /4" 1, , ,5 14, P /8" 1, , ,7 14, P /2" 1, , ,35 18, P /4" 1, , ,95 18, P Chamfer type Cutting ata see page 172 NPT NPTF IR / IL Cone 1: x Thread P Pitch/" ±0,02 L L1 L G of teeth d h6 of edges Internal coolant IN 6535 Form HA IN 6535 Form HB 1/4" 1, , ,2 14, P /8" 1, , ,2 14, P /2" 1, , ,8 18, P /4" 1, , ,0 18, P NPS and NPSM on request! 58

61 Thread Milling 1 Machining Sequence Alternative to the radial infeed we approve In- and Outloops by using the G-functions. Starting position Insertion Radial setting Circular Radial back- Thread on thread depth to nominal thread milling setting to bore is ready thread diameter center and (Start-up loop) reverse stroke (Move out loop) Types with chamfer Chamfer on the shank Chamfer on the face More information to circular thread milling see page

62 Thread Milling Milling System for Threads from rill Hole Ø 20,5 ( M 24) Cutting data see page 174 Recoendation plunging movements see page 184 STC 1.0 () STC 1 () Spare Parts IN 1835 Form A IN 1835 Form B IN 6535 Form A for Clamping disc * Clamping screw * Screwdriver * Complete holder without Inserts Screw torques max SW3 6,0 Nm Type Shank IN d h6 L L1 L S L G L M d1 d2 Thread inserts required 1835 A ,9 50 2, STC B ,9 50 2, STC A ,9 50 2, Milling Inserts Cutting ata see page 174 Full form M24 M27 60 Full form UNC 60 Pitch of teeth t LP1=LP2 Order No Pitch G / " of teeth t LP1=LP2 Thread Order No ,702 2, ,809 2,1 1" ,043 2, ,809 2,1 >1" Partial form M MF UN UNC NPSM 60 Pitch G / " of teeth t G LP1=LP2 Order No ,25 0,1 2, , ,20 0,25 2, ATTENTION: Please ask for distance sleeves separately! * Included in delivery 60

63 Thread Milling Milling System for Threads from rill Hole Ø 20,5 ( M 24) 1 Cutting data see page 174 Recoendation plunging movements see page 184 STC 2 () STC 3 () Spare Parts Accessories for Set of distance sleeves * Slotted nut * Key IN 1835 Form A IN 1835 Form B Complete holder without inserts / assembling wrench Slotted nut torques max Nm Type Shank IN d h6 L L1 L S L G L M d1 d2 Thread inserts required STC 2 2 x STC 3 1,5 x 1835 A , , B , , A , , B , , Milling Inserts Cutting ata see page 174 Full form M24 M27 60 Full form UNC 60 Pitch of teeth t LP1=LP2 Order No Pitch G / " of teeth t LP1=LP2 Thread Order No ,702 2, ,809 2,1 1" ,043 2, ,809 2,1 >1" Partial form M MF UN UNC NPSM 60 Pitch G / " of teeth t G LP1=LP2 Order No ,25 0,1 2, , ,20 0,25 2, ATTENTION: Please ask for distance sleeves separately! * Included in delivery 61

64 Thread Milling Milling System for Threads from rill Hole Ø 26 ( M 30) Cutting data see page 174 Recoendation plunging movements see page 184 STC 1.0 () STC 1 () Spare Parts IN 1835 Form A IN 1835 Form B IN 6535 Form A for Clamping disc * Clamping screw * Screwdriver * Complete holder without Inserts Screw torques max SW3 6,0 Nm Type Shank IN d h6 L L1 L S L G L M d1 d2 Thread inserts required 1835 A ,9 50 2, STC B ,9 50 2, STC A ,9 50 2, Milling Inserts Cutting ata see page 174 Full form M30 60 Pitch of teeth t LP1=LP2 Order No 3, ,982 2, Partial form M MF UN UNC NPSM 60 Pitch G / " of teeth t G LP1=LP2 Order No ,25 0,1 2, ,20 0,25 2, ATTENTION: Please ask for distance sleeves separately! * Included in delivery 62

65 Thread Milling Milling System for Threads from rill Hole Ø 26 ( M 30) 1 Cutting data see page 174 Recoendation plunging movements see page 184 STC 2 () STC 3 () Spare Parts Accessories for Set of distance sleeves * Slotted nut * Key IN 1835 Form A IN 1835 Form B Complete holder without inserts / assembling wrench Slotted nut torques max Nm Type Shank IN d h6 L L1 L S L G L M d1 d2 Thread inserts required STC 2 2 x STC 3 1,5 x 1835 A , ,5 4, B , ,5 4, A , , B , , Milling Inserts Cutting ata see page 174 Full form M30 60 Pitch of teeth t LP1=LP2 Order No 3, ,982 2, Partial form M MF UN UNC NPSM 60 Pitch G / " of teeth t G LP1=LP2 Order No ,25 0,1 2, ,20 0,25 2, ATTENTION: Please ask for distance sleeves separately! * Included in delivery 63

66 Thread Milling Milling System for Threads from rill Hole Ø 30 ( M 36) Cutting data see page 174 Recoendation plunging movements see page 184 STC 1.0 () STC 1 () Spare Parts for Clamping disc * Clamping screw * Screwdriver * IN ISO IN 1835 Form B IN 6535 Form A IN 1835 Form A Complete holder without Inserts Screw torques max SW6 24,5 Nm Type Shank IN d h6 L L1 L S L G L M d1 d2 Thread inserts required STC 1.0 STC 1 3 x 1835 A ,1 72,4 60 6, B ,1 72,4 60 6, A ,1 107,4 60 6, HSK ,1 107, , SK ,1 107,4 90 6, Milling Inserts Cutting ata see page 174 Full form M36 60 Full form UNC 60 Pitch of teeth t LP1=LP2 Order No Pitch G / " of teeth t LP1=LP2 Order No ,263 2, ,454 2, Partial form M MF UN UNC NPSM 60 ATTENTION: Please ask for distance sleeves separately! Pitch G / " of teeth t G LP1=LP2 Order No ,25 0,1 2, ,80 0,25 2, * Included in delivery 64

67 Thread Milling Milling System for Threads from rill Hole Ø 30 ( M 36) 1 Cutting data see page 174 Recoendation plunging movements see page 184 STC 2 () STC 3 () Spare Parts Accessories for Set of distance sleeves * Slotted nut * Key IN 1835 Form A IN 1835 Form B Complete holder without inserts / assembling wrench Slotted nut torques max Nm Type Shank IN d h6 L L1 L S L G L M d1 d2 Thread inserts required STC 2 2 x STC 3 1,5 x 1835 A , , B , , A , , B , , Milling Inserts Cutting ata see page 174 Full form M36 60 Full form UNC 60 Pitch of teeth t LP1=LP2 Order No Pitch G / " of teeth t LP1=LP2 Order No ,263 2, ,454 2, Partial form M MF UN UNC NPSM 60 ATTENTION: Please ask for distance sleeves separately! Pitch G / " of teeth t G LP1=LP2 Order No ,25 0,1 2, ,80 0,25 2, * Included in delivery 65

68 Thread Milling Milling System for Threads from rill Hole Ø 37 ( M 42) Cutting data see page 174 Recoendation plunging movements see page 184 STC 1.0 () STC 1 () Spare Parts for Clamping disc * Clamping screw * Screwdriver * IN ISO IN 1835 Form B IN 6535 Form A IN 1835 Form A Complete holder without Inserts Screw torques max SW6 24,5 Nm Type Shank IN d h6 L L1 L S L G L M d1 d2 Thread inserts required STC 1.0 STC 1 3 x 1835 A ,85 97, , B ,85 97, , A ,9 127, , HSK ,4 127, , SK ,8 127, , Milling Inserts Cutting ata see page 174 Full form M42 60 Full form UNC 60 Pitch of teeth t LP1=LP2 Order No Pitch G / " of teeth t LP1=LP2 Order No 4, ,553 2, ,979 2, Partial form M MF UN UNC NPSM 60 ATTENTION: Please ask for distance sleeves separately! Pitch G / " of teeth t G LP1=LP2 Order No ,25 0,1 2, ,80 0,25 2, * Included in delivery 66

69 Thread Milling Milling System for Threads from rill Hole Ø 37 ( M 42) 1 Cutting data see page 174 Recoendation plunging movements see page 184 STC 2 () STC 3 () Spare Parts Accessories for Set of distance sleeves * Slotted nut * Key IN 1835 Form A IN 1835 Form B Complete holder without inserts / assembling wrench Slotted nut torques max Nm Type Shank IN d h6 L L1 L S L G L M d1 d2 Thread inserts required STC2 2 x STC 3 1,5 x 1835 A , ,5 6, B , ,5 6, A ,5 6, B ,5 6, Milling Inserts Cutting ata see page 174 Full form M42 60 Full form UNC 60 Pitch of teeth t LP1=LP2 Order No Pitch G / " of teeth t LP1=LP2 Order No 4, ,553 2, ,979 2, Partial form M MF UN UNC NPSM 60 ATTENTION: Please ask for distance sleeves separately! Pitch G / " of teeth t G LP1=LP2 Order No ,25 0,1 2, ,80 0,25 2, * Included in delivery 67

70 Thread Milling Milling System for Threads from rill Hole Ø 42,6 ( M 48) Cutting data see page 174 Recoendation plunging movements see page 184 STC 1.0 () STC 1 () Spare Parts for Clamping disc * Clamping screw * Screwdriver * IN ISO IN 1835 Form B IN 6535 Form A IN 1835 Form A Complete holder without Inserts Screw torques max. SW6 24,5 Nm Type Shank IN d h6 L L1 L S L G L M d1 d2 Thread inserts required STC 1.0 STC 1 3 x 1835 A ,9 60 7, B ,9 60 7, A ,1 147,9 60 7, HSK , , SK ,9 90 7, Milling Inserts Cutting ata see page 174 Full form M48 60 Pitch of teeth t LP1=LP2 Order No ,836 3, Partial form M MF UN UNC NPSM 60 ATTENTION: Please ask for distance sleeves separately! Pitch G / " of teeth t G LP1=LP2 Order No ,25 0,1 3, ,80 0,25 3, * Included in delivery 68

71 Thread Milling Milling System for Threads from rill Hole Ø 42,6 ( M 48) 1 Cutting data see page 174 Recoendation plunging movements see page 184 STC 2 () STC 3 () Spare Parts Accessories for Set of distance sleeves * Slotted nut * Key IN 1835 Form A IN 1835 Form B Complete holder without inserts / assembling wrench Slotted nut torques max Nm Type Shank IN d h6 L L1 L S L G L M d1 d2 Thread inserts required STC 2 2 x STC 3 1,5 x 1835 A , , B , , A , , B , , Milling Inserts Cutting ata see page 174 Full form M48 60 Pitch of teeth t LP1=LP2 Order No ,836 3, Partial form M MF UN UNC NPSM 60 ATTENTION: Please ask for distance sleeves separately! Pitch G / " of teeth t G LP1=LP2 Order No ,25 0,1 3, ,80 0,25 3, * Included in delivery 69

72 Thread Milling Milling System for Threads from rill Hole Ø 50 ( M 56) Cutting data see page 174 Recoendation plunging movements see page 184 STC 1.0 () STC 1 () Spare Parts for Clamping disc * Clamping screw * Screwdriver * IN ISO IN 1835 Form B IN 6535 Form A IN 1835 Form A Complete holder without Inserts Screw torques max. SW6 24,5 Nm Type Shank IN d h6 L L1 L S L G L M d1 d2 Thread inserts required STC 1.0 STC 1 3 x 1835 A ,9 60 7, B ,9 60 7, A ,1 147,9 60 7, HSK , , SK ,9 90 7, Milling Inserts Cutting ata see page 174 Full form M56 60 Pitch of teeth t LP1=LP2 Order No 5, ,106 3, Partial form M MF UN UNC NPSM 60 ATTENTION: Please ask for distance sleeves separately! Pitch G / " of teeth t G LP1=LP2 Order No ,25 0,1 3, ,80 0,25 3, * Included in delivery 70

73 Thread Milling Milling System for Threads from rill Hole Ø 50 ( M 56) 1 Cutting data see page 174 Recoendation plunging movements see page 184 STC 2 () STC 3 () Spare Parts Accessories for Set of distance sleeves * Slotted nut * Key IN 1835 Form A IN 1835 Form B Complete holder without inserts / assembling wrench Slotted nut torques max Nm Type Shank IN d h6 L L1 L S L G L M d1 d2 Thread inserts required STC 2 2 x STC 3 1,5 x 1835 A , ,0 6, B , ,0 6, A , ,5 6, B , ,5 6, Milling Inserts Cutting ata see page 174 Full form M56 60 Pitch of teeth t LP1=LP2 Order No 5, ,106 3, Partial form M MF UN UNC NPSM 60 ATTENTION: Please ask for distance sleeves separately! Pitch G / " of teeth t G LP1=LP2 Order No ,25 0,1 3, ,80 0,25 3, * Included in delivery 71

74 Thread Milling Milling System for Threads from rill Hole Ø 57,5 ( M 64) Cutting data see page 174 Recoendation plunging movements see page 184 STC 1.0 () STC 1 () Spare Parts for Clamping disc * Clamping screw * Screwdriver * IN ISO IN 1835 Form B IN 6535 Form A IN 1835 Form A Complete holder without Inserts Screw torques max. SW6 24,5 Nm Type Shank IN d h6 L L1 L S L G L M d1 d2 Thread inserts required STC 1.0 STC 1 3 x 1835 A ,9 60 7, B ,9 60 7, A ,1 147,9 60 7, HSK , , SK ,9 90 7, Milling Inserts Cutting ata see page 174 Full form M64 60 Pitch of teeth t LP1=LP2 Order No ,415 3, Partial form M MF UN UNC NPSM 60 ATTENTION: Please ask for distance sleeves separately! Pitch G / " of teeth t G LP1=LP2 Order No ,25 0,1 3, ,80 0,25 3, * Included in delivery 72

75 Thread Milling Milling System for Threads from rill Hole Ø 57,5 ( M 64) 1 Cutting data see page 174 Recoendation plunging movements see page 184 STC 2 () STC 3 () Spare Parts Accessories for Set of distance sleeves * Slotted nut * Key IN 1835 Form A IN 1835 Form B Complete holder without inserts / assembling wrench Slotted nut torques max Nm Type Shank IN d h6 L L1 L S L G L M d1 d2 Thread inserts required STC 2 2 x STC 3 1,5 x 1835 A , , B , , A , , B , , Milling Inserts Cutting ata see page 174 Full form M64 60 Pitch of teeth t LP1=LP2 Order No ,415 3, Partial form M MF UN UNC NPSM 60 ATTENTION: Please ask for distance sleeves separately! Pitch G / " of teeth t G LP1=LP2 Order No ,25 0,1 3, ,80 0,25 3, * Included in delivery 73

76 Thread Milling Milling System for Threads from rill Hole Ø 60 ( M 64) Cutting data see page 174 Recoendation plunging movements see page 184 STC 1.0 () STC 1 () Spare Parts for Clamping disc * Clamping screw * Screwdriver * IN ISO IN 1835 Form B IN 6535 Form A IN 1835 Form A Complete holder without Inserts Screw torques max. SW6 24,5 Nm Type Shank IN d h6 L L1 L S L G L M d1 d2 Thread inserts required STC 1.0 STC 1 3 x 1835 A ,4 70 7, B ,4 70 7, A ,4 88 7, HSK , , SK , , Milling Inserts Cutting ata see page 174 Partial form M MF UN UNC NPSM 60 Pitch G / " of teeth t G LP1=LP2 Order No ,25 0,1 3, ,80 0,25 3, ,30 0,4 3, * Included in delivery 74

77 Thread Milling 1 75

78 Face Finish Milling

79 Milling Thread Milling Extended program Face Finish Milling Notch Impact Test Gear Milling Extended program Slot Milling Contour and Radius Milling Chamfering, eburring Extended program Sawing, Slitting Sawing, Cutting, Slitting Extended program Bore Machining Reaming Axial Grooving Axial Grooving, adjustable Special Tools Special- and Combination Tools Cutting ata and Technical Information

80 Face Finish Milling with Trailing Chamfer Edge for Very Good Surfaces wto Finish Milling Advantages of indexable inserts with integrated trailing chamfer compared to standard indexable inserts with normal corner radius at same depth of cut: 2-3 fold better surface quality with the same feed rate 2-3 old higher feed rates with the same surface quality For high performance cutting in all areas, we have developed a variety of cutting geometries for internal and external milling operations. This trailing chamfer has the function of secondary cutting edge with minimal rear position and thus minimizes the secondary cutting edge angle to 0. Thus the surface automatically improves to 2-3 times compared with the calculated values. 78

81 Face Finish Milling Slot Milling Insert holder see page Cutting data see page Typ 023 Typ 013 Type P IC L P1 A 1 x 45 F a ,5 9,2 5 0,3 0, ,4 6,5 0,3 0, Circular Milling Tools Inserts see page 79 Cutting data see page 173 Typ 023 IC 9,2 Ø min. 40 S max. 4,0 Spare part No. T15 IP d H6 d1 S max. L HA L B MN Inserts Screwdriver * Screw * ,9 39,3 34,97 10, ,0 39,3 34,97 12, Screw torque max. 3,8 Nm Cutter clamping screw internal hexagon * Screwdriver and clamping screw included in delivery 79

82 Face Finish Milling Circular Milling Tools Inserts see page 79 Cutting data see page 173 Typ 013 IC 12,4 Ø min. 65 S max. 6,0 Spare part No. T20 IP d H6 d1 S max. L HA L B MN Inserts Screwdriver * Screw * ,5 37,5 12, Screw torque 5,5 Nm Cutter clamping screw internal hexagon Typ 013 IC 12,4 Ø min. 95 S max. 6,0 Spare part No. T20 IP d H6 d1 S max. L HA L B MN Inserts Screwdriver * Screw * ,2 33,5 14, Screw torque 5,5 Nm Typ 013 IC 12,4 Ø min. 95 S max. 6,0 Spare part No. T20 IP d H6 d1 S max. L HA L B MN Inserts Screwdriver * Screw * ,0 39,2 33,5 14, * Screwdriver and clamping screw included in delivery 80 Screw torque 5,5 Nm

83 Face Finish Milling Face Finish Milling with PolyMILL on Request 2 81

84 Notch Impact Test

85 Milling Thread Milling Extended program Face Finish Milling Notch Impact Test Gear Milling Extended program Slot Milling Contour and Radius Milling Chamfering, eburring Extended program Sawing, Slitting Sawing, Cutting, Slitting Extended program Bore Machining Reaming Axial Grooving Axial Grooving, adjustable Special Tools Special- and Combination Tools Cutting ata and Technical Information

86 Notch Impact Test Notch Impact Test The impact test is a material testing method by Augustin Georges Albert Charpy established in 1905, according to IN EN ISO 179-1(for metallic materials) and IN EN ISO 148-1(for plastics) to determine relatively quickly and simple toughness properties of materials. There the behavior of an elongated cuboid, the notched side (usually V-notch, rarely U-notch) and the tempered state (cooled or heated) is investigated at high strain rate (impact stress). The experiment is that a pendulum haer with a certain kinetic energy strikes the unnotched back of the sample and smashes it. There, at the moment of breaking the sample, a part of the kinetic energy of the haer is absorbed by deformation processes in the sample. The amount of energy varies depending on the material and temperature. According to the energy that is absorbed during the battering of the sample, the pendulum haer swings less high on the other hand. Would it follow through without an inserted sample, it would reach almost the same height as the starting point. Notch Impact Test according to Charpy IN EN ISO 148-1; U-Test V-Test escription Notch form l l w h b h k r α Normal test VM test * VMK test * Normal test Undersize test Undersize test KLST test ** U ,00 U ,00 U ,75 V ,25 45 V ,5 8 0,25 45 V ,25 45 V ,10 60 * VM - eutscher Verband für Materialprüfung ** KLST-test for plastics acc. to IN EN ISO 179-1:

87 Notch Impact Test Notch Impact Test Insert holder see page 86 Cutting data see page 173 U-Test V-Test 3 Typ Notch form A R α t L P1 L P2 of teeth P20 P25 P2022 * U 2,0 1,0 5,0 4, P2022 U-VM 2,0 1,0 3,0 4, P2022 U-VMK 1,5 0,75 2,0 4, P2020 V 0, ,0 2,15 1, P2020 V-KLST 0,1 60 1,0 2,15 1, P2526 U 2,0 1,0 5,0 4, P2526 U-VM 2,0 1,0 3,0 4, P2526 U-VMK 1,5 0,75 2,0 4, P2526 V 0, ,0 2,1 1, P2526 V-KLST 0,1 60 1,0 2,7 1, Notch Impact Test Insert holder see page 87 Cutting data see page 173 U-Test V-Test Typ Notch form A R α t L P1 L P2 of teeth U 2,0 1,0 5,0 5,2 1, U-VM 2,0 1,0 3,0 6, U-VMK 1,5 0,75 2,0 6, V 0, ,0 3, V-KLST 0,1 60 1,0 2,73 3, * Not suited for cutter

88 Notch Impact Test Circular Milling Tools with Polygonal Insert Seat Inserts see page 85 Cutting data see page 173 More cutters see page IN 1835 Form A IN 1835 Form B IN 6535 Form A IN 6535 Form B Spare part No. S max. d h6 d1 max. L L1 Type Form (-d1)/2 Shaft Screwdriver * Screw * B 16 11,5 21,7 5, P B 16 11,5 21,7 5, A 16 11,5 21,7 5, B 16 11,5 21,7 5, T15 IP M4x A 16 11,5 21,7 5, A 16 15,5 21,7 3,1 105, B 16 13,6 27,7 7,05 79,6 30, B 16 13,6 27,7 7,05 79,6 30, A 16 13,6 27,7 7,05 79,6 30, B 16 13,6 27,7 7,05 94,6 45,5 P A 16 13,6 27,7 7,05 94,6 45, B 16 13,6 27,7 7,05 109,6 60,5 T20 IP M5x13, A 16 13,6 27,7 7,05 109,6 60, A 16 15,5 27,7 6, , A 16 15,5 27,7 6,1 149,5 21, A 20 15,5 27,7 6,1 175,45 21,5 Screw torques max T15 IP 3,8 Nm T20 IP 5,5 Nm * Screwdriver and clamping screw included in delivery 86

89 Notch Impact Test 013 Circular Milling Tools Inserts see page 85 Cutting data see page 173 Typ 013 Ø min. 65 S max. 6,0 IC 12,4 3 Spare part No. T20 IP d H6 d1 S max. L HA L B MN Inserts Screwdriver * Screw * ,5 37,5 12, Screw torque 5,5 Nm Cutter clamping screw internal hexagon Typ 013 IC 12,4 Ø min. 95 S max. 6,0 Spare part No. T20 IP d H6 d1 S max. L HA L B MN Inserts Screwdriver * Screw * ,2 33,5 14, Screw torque 5,5 Nm Typ 013 IC 12,4 Ø min. 95 S max. 6,0 Spare part No. T20 IP d H6 d1 S max. L HA L B MN Inserts Screwdriver * Screw * ,0 39,2 33,5 14, * Screwdriver and clamping screw included in delivery Screw torque 5,5 Nm 87

90 Gear Milling

91 Milling Thread Milling Extended program Face Finish Milling Notch Impact Test Gear Milling Extended program Slot Milling Contour and Radius Milling Chamfering, eburring Extended program Sawing, Slitting Sawing, Cutting, Slitting Extended program Bore Machining Reaming Axial Grooving Axial Grooving, adjustable Special Tools Special- and Combination Tools Cutting ata and Technical Information

92 Gear Milling Gear Milling Inserts Insert holder see page 92 Cutting data see page 173 Conditional deliverable Splined Shaft Connection IN 5480 Typ Arbor Module Angle of action N. of teeth Arbor ±0,05 Chip angle L P1 L P2 t N. of teeth Insert P16 P25 P1616 W8 x 0,75 x 30 x ,15 1,675 0, P1616 W9 x 0,8 x 30 x 10 15,85 6 2,05 1,775 0, P1616 W11 x 0,8 x 30 x 12 15,85 6 2,05 1,775 0, P1616 W14 x 0,8 x 30 x ,05 1,775 0, P1616 W16 x 0,8 x 30 x ,05 1,775 0, P1616 W18 x 1,0 x 30 x ,15 1,675 0, P1616 W19 x 0,8 x 30 x ,15 1,675 0, P1616 W20 x 0,8 x 30 x ,05 1,775 0, P1616 W20 x 1,25 x 30 x ,65 2,175 1, P1616 W20 x 1,5 x 30 x ,65 2,175 1, P1616 W21 x 1,5 x 30 x ,65 2,175 1, P1616 W22 x 0,8 x 30 x ,15 1,675 0, P1616 W24 x 1,25 x 30 x ,55 2,275 1, P1616 W25 x 1,0 x 30 x ,15 1,675 0, P1616 W25 x 2,0 x 30 x ,15 3,30 2, P1616 W28 x 1,25 x 30 x ,15 1,675 1, P1616 W30 x 1,25 x 30 x ,55 2,275 1, P1616 W31 x 0,8 x 30 x ,15 1,675 0, P1616 W32 x 1,25 x 30 x ,65 2,175 1, P1616 W35 x 0,8 x 30 x ,15 1,675 0, P1616 W35 x 1,5 x 30 x ,65 2,175 1, P1616 W35 x 2,0 x 30 x ,05 2,775 2, P1616 W40 x 1,0 x 30 x ,08 1,75 0, P1616 W42 x 1,25 x 30 x ,55 2,275 1, P1616 W45 x 1,25 x 30 x ,65 2,175 1, P1616 W50 x 1,0 x 30 x ,65 2,175 0, P1616 W50 x 2,0 x 30 x ,05 2,775 2, P1616 W52 x 1,25 x 30 x ,65 2,175 1, P1616 W55 x 1,0 x 30 x ,08 1,75 0, P2526 W18 x 1,0 x 30 x ,15 1,675 0, P2526 W21 x 1,5 x 30 x ,65 2,175 1, P2526 W22 x 2,0 x 30 x ,90 3,425 1, P2526 W25 x 1,25 x 30 x ,65 2,175 1, P2526 W30 x 2,0 x 30 x ,90 3,425 1, P2526 W32 x 2,0 x 30 x ,90 3,425 1, P2526 W38 x 2,0 x 30 x ,90 3,425 2, P2526 W40 x 2,0 x 30 x ,90 3,425 1, P2526 W45 x 2,0 x 30 x ,90 3,425 1, P2526 W50 x 2,0 x 30 x ,85 3,475 2, P2526 W55 x 2,0 x 30 x ,40 2,675 1, P2526 W65 x 2,0 x 30 x ,40 2,675 1, P2526 W70 x 1,5 x 30 x ,65 2,175 1, P2526 W70 x 2,5 x 30 x ,90 3,425 2, P2526 W72 x 2,0 x 30 x ,85 3,475 1, P2526 W80 x 2,5 x 30 x ,85 3,475 2, P2526 W90 x 2,0 x 30 x ,85 3,475 1, P2526 W90 x 2,5 x 30 x ,90 3,425 2, P2525 W90 x 3,0 x 30 x ,60 4,10 2, P2525 W95 x 3,0 x 30 x ,60 4,10 2, P2526 W100 x 3,0 x 30 x ,90 3,425 2, P2526 W130 x 3,0 x 30 x ,90 3,425 2,

93 Gear Milling Gear Milling Inserts Insert holder see page 92 Cutting data see page 173 Conditional deliverable Spline IN 5481 Typ Arbor R Grap angle g N. of teeth Arbor ±0,05 Chip angle L P1 L P2 t N. of teeth Insert P16 P x 14 0, ,15 1,675 0, P x 30 0, ,15 1,675 1, P25 P x 44 0, ,15 1,675 1, Splined Shaft Profile IN 5482 Typ Nominal profile width Module Angle of action N. of teeth Arbor ±0,05 Chip angle L P1 L P2 t N. of teeth Insert P16 P25 P1616 B 15 x 12 1, ,15 2,675 1, P1616 B 17 x 14 1, ,15 2,675 1, P1616 B 20 x 17 1, ,15 2,50 1, P1616 B 25 x 22 1, ,15 2,53 1, P1616 B 40 x 36 1, ,175 2,65 1, P2526 B 35 x 31 1, ,85 3,475 2, P2526 B 38 x 34 1, ,4 2,675 1, P2526 B 45 x 41 2, ,85 3,475 1, P2526 B 50 x 45 2, ,90 3,425 2, P2526 B 55 x 50 2, ,85 3,475 2, P2526 B 58 x 53 2, ,90 3,425 2, P2526 B 68 x 62 2, ,40 2,675 2, P2526 B 70 x 64 2, ,90 3,425 2, P2526 B 80 x 74 2, ,90 3,425 2,

94 Gear Milling Circular Milling Tools with Polygonal Insert Seat Inserts see page Cutting data see page 173 More cutters see page IN 1835 Form A IN 1835 Form B IN 6535 Form A IN 6535 Form B Spare part No. S max. d h6 d1 max. L L1 Type Form (-d1)/2 Shaft Screwdriver * Screw * B 12 9,0 17,7 4,35 67, B 12 9,0 17,7 4,35 67, A 12 9,0 17,7 4,35 67,4 21 P B 12 9,0 17,7 4,35 82, A 12 9,0 17,7 4,35 82,4 36 T8 IP M3x A 12 9,0 17,7 4, A 12 12,0 17,7 2,85 82, A 12 12,0 17,7 2,85 122, B 16 13,6 27,7 7,05 79,6 30, B 16 13,6 27,7 7,05 79,6 30, A 16 13,6 27,7 7,05 79,6 30, B 16 13,6 27,7 7,05 94,6 45,5 P A 16 13,6 27,7 7,05 94,6 45, B 16 13,6 27,7 7,05 109,6 60,5 T20 IP M5x13, A 16 13,6 27,7 7,05 109,6 60, A 16 15,5 27,7 6, , A 16 15,5 27,7 6,1 149,5 21, A 20 15,5 27,7 6,1 175,45 21,5 Screw torques max T08 IP 1,1 Nm T20 IP 5,5 Nm * Screwdriver and clamping screw included in delivery 92

95 Gear Milling Milling of Special Contours with PolyMILL Inserts 4 Milling an undercut according to IN 509 Form E Milling a thread undercut according to IN 76 Milling a spindle with splines according to IN

96 Slot Milling

97 Milling Thread Milling Extended program Face Finish Milling Notch Impact Test Gear Milling Extended program Slot Milling Contour and Radius Milling Chamfering, eburring Extended program Sawing, Slitting Sawing, Cutting, Slitting Extended program Bore Machining Reaming Axial Grooving Axial Grooving, adjustable Special Tools Special- and Combination Tools Cutting ata and Technical Information

98 Slot Milling Table of Contents Inserts Slot Milling Circlip grooves Toolholders with cylindrical shank for driven toolholders with tightening shank Inserts Slot Milling Circlip grooves O-Ring grooves Fase milling with drag chamfer Toolholders with cylindrical shank with tightening shank Face milling cutter Toolholders and iscs Ø 32 Ø 40 Ø 50 Ø 63 Ø 80 Special Toolholders with locating bore Sawblade arbor Assembling instruction Cutting data Keyway Slot Milling Cutter Keyway Slot Milling Cutter 121 Technical ata Tips about circular and thread milling Cutting data grades

99 Slot Milling Symbols Typ Type designation Blank Blank inserts must be equipped with a clearance angle! IN 1835 Form A Tool shank without clamping surface without profile Inserts without profile, ready for use with clearance angle. IN 1835 Form B Tool shank with Weldon clamping surface Inserts for guard ring slots IN 6535 Form A Solid carbide shaft without clamping surface O-Ring Inserts for O-ring slots IN 6535 Form B Solid carbide shaft with Weldon clamping surface IN 471/ 472 IN standard IN 6499 Tool with Conical tool shank 0,1 x 45 Inserts with chamfered edges Tool with tighening thread A 5 Inserts with chipbreakers from 5 cutting width 5 For chamfering and deburring Cutter with cross groove of inserts (Polygon Cutter) Ø min. 8 Smallest necessary bore-diameter 2x Thread depth max. S max. 1,6 Maximum cutting depth Edge radius Internal coolant supply Full radius Formula for Tool Lengths L WKZ = L GK + L 1 + L P1 (+L P2 ) 97

100 Slot Milling Slot Milling Insert holder see page Cutting data see page 173 without profile A 5 Type A A inch Rake Angle R L P1 L P2 S max. of teeth P12 P16 P25 P1210 0, ,6 6 0,1 3,25 0,1 1, P1210 0, ,6 6 0,1 3,25 0,1 1, P ,6 6 0,1 3,25 0,1 1, P1210 1, ,6 6 0,1 3,25 0,1 1, P1210 1, ,6 6 0,1 3,25 0,1 1, P1210 1, ,6 6 0,1 3,25 0,1 1, P1210 1, ,6 6 0,1 3,25 0,1 1, P1210 1, ,6 6 0,1 3,25 0,1 1, P ,6 6 0,1 3,75 1, P1210 2, ,6 6 0,1 3,75 1, P1212 1, ,7 6 0,1 3,4 2, P ,7 6 0,15 3,4 2, P1212 2, ,7 6 0,15 3,4 2, P ,7 6 0,15 3,55 2, P1212 3, ,7 6 0,15 3,75 2, P1616 3, ,15 4,15 3, P1616 3, ,15 4,15 3, P1616 3, ,15 4,15 3, P ,15 5,65 3, P ,15 5,65 3, P ,15 5,65 3, P ,15 4,65 5, P ,15 4,65 5, P ,15 4,65 5, P ,15 5,75 5, P ,15 6,90 5, P2525 6, ,15 7,15 5, P2525 6, ,15 7,15 5, P2525 6, ,15 7,15 5, P2525 6, ,15 7,15 5, P ,15 8,65 5, P ,15 8,65 5, P ,15 8,65 5,

101 Slot Milling Slot Milling, Straight Toothed Insert holder see page Cutting data see page 173 without profile Type A A inch Rake Angle R L P1 S max. of teeth P16 P20 P25 P1616 3, ,0 6 0,15 3,53 3, P1616 3, ,0 6 0,05 3,74 3, P1616 4, ,0 6 0,15 4,65 3, P1616 5, ,0 6 0,15 5,65 3, P1618 1, ,7 6 0,1 4,0 4, P1618 1, ,7 6 0,1 4,0 4, P1618 1, ,7 6 0,1 3,9 4, P1618 1, ,7 6 0,1 3,9 4, P1618 1, ,7 6 0,1 4,0 4, P1618 2, ,7 6 0,1 3,9 4, P1618 2, ,7 6 0,15 4,0 4, P1618 2, ,7 6 0,15 3,9 4, P2020 3, ,0 6 0,15 3,65 4, P2020 4, ,0 6 0,15 4,65 4, P2020 5, ,0 6 0,15 5,65 4, P2022 1, ,7 6 0,1 5,0 5, P2022 1, ,7 6 0,1 5,0 5, P2022 1, ,7 6 0,1 5,0 5, P2022 1, ,7 6 0,1 5,0 5, P2022 2, ,7 6 0,1 5,0 5, P2022 2, ,7 6 0,15 5,0 5, P2022 2, ,7 6 0,15 5,0 5, P2022 3, ,7 6 0,15 5,0 5, P2022 3, ,7 6 0,15 5,0 5, P2022 4, ,7 6 0,15 5,0 5, P2022 5, ,7 6 0,15 6,0 5, P2526 3, ,0 6 0,15 3,65 6, P2526 3, ,0 6 0,15 3,7 6, P2526 4, ,0 6 0,15 4,65 6, P2526 5, ,0 6 0,15 6,9 6, P2526 6, ,0 6 0,15 7,15 6, P2526 6, ,0 6 0,15 6,95 6, P2526 6, ,0 6 0,15 7,15 6, P2528 1, ,7 6 0,1 4,9 6, P2528 2, ,7 6 0,1 4,9 6, P2528 2, ,7 6 0,15 4,9 6, P2528 2, ,7 6 0,15 4,9 6, P2528 3, ,7 6 0,15 4,9 6, P2528 3, ,7 6 0,15 5,0 6,

102 Slot Milling Slot Milling, Cross Toothed Insert holder see page Cutting data see page 173 without profile Type A A inch Rake Angle R L P1 S max. of teeth P16 P1616 5, ,0 6 0,15 5,65 3, P2020 5, ,0 6 0,15 5,65 4, P20 P2022 4, ,7 6 0,15 5,0 5, P2022 5, ,7 6 0,15 6,0 5, P2526 5, ,0 6 0,15 6,9 6, P25 P2526 6, ,0 6 0,15 7,15 6, P2528 4, ,7 6 0,15 5,9 6, P2528 5, ,7 6 0,15 5,9 6, Further stotting widths on request Circlip Grooves With chamfered edge Insert holder see page Cutting data see page 173 IN 471/ 472 Type IN width H13 A -0,03 t C x 45 R L P1 L P2 of teeth Order No P16 P20 P25 P1616 1, ,18 0,50 0,10 0,05 3,15 0, P1616 1, ,38 0,85 0,15 0,05 3,15 0, P1616 1, ,68 1,00 0,15 0,1 3,15 0, P1616 1, ,93 1,25 0,20 0,1 3,15 0, P2020 1, ,18 0,50 0,10 0,05 3,15 0, P2020 1, ,38 0,85 0,15 0,05 3,15 0, P2020 1, ,68 1,00 0,15 0,1 3,15 0, P2020 1, ,93 1,25 0,20 0,1 3,15 0, P2022 1,60 21,7 1,68 1,00 0,15 0,1 4,7 0, P2022 1,85 21,7 1,93 1,25 0,20 0,1 4,7 0, P2022 2,15 21,7 2,23 1,50 0,20 0,1 4,7 0, P2022 2,65 21,7 2,73 1,50 0,20 0,2 4,8 0, P2526 1, ,38 0,85 0,15 0,05 3,4 0, P2526 1, ,68 1,00 0,15 0,1 3,4 0, P2526 1, ,93 1,25 0,20 0,1 3,4 0, P2526 2, ,23 1,50 0,20 0,1 3,4 0, P2526 2, ,73 1,75 0,20 0,2 4,25 0, P2526 3, ,23 1,75 0,20 0,2 4,25 0, P2526 4, ,23 2,00 0,20 0,2 6,415 0, P2526 4, ,23 2,50 0,20 0,2 6,415 0,

103 Slot Milling Circlip Grooves Without chamfered edge Insert holder see page Cutting data see page 173 IN 471/ 472 Type IN width H13 A -0,03 t R L P1 L P2 of teeth Order No P12 P16 P20 P25 P1210 * 0,90 9,6 0,98 1,20 0,05 3,25 0, P1212 1,10 11,7 1,18 0,90 0,05 3, P1212 1,30 11,7 1,38 1,10 0,05 3, P1212 1,60 11,7 1,68 1,00 0,1 3, P1616 1,10 16,0 1,18 0,90 0,05 3, P1616 1,30 16,0 1,38 1,10 0,05 3, P1616 1,60 16,0 1,68 1,25 0,1 3, P1616 1,85 16,0 1,93 1,25 0,1 3, P1618 1,10 17,7 1,18 0,90 0,05 4, P1618 1,30 17,7 1,38 1,10 0,05 4, P1618 1,60 17,7 1,68 1,25 0,1 3, P1618 1,85 17,7 1,93 1,25 0,1 4, P2020 1,10 20,0 1,18 0,90 0,05 3, P2020 1,30 20,0 1,38 1,10 0,05 3, P2020 1,60 20,0 1,68 1,25 0,1 3, P2020 1,85 20,0 1,93 1,25 0,1 3, P2022 1,60 21,7 1,68 1,25 0,1 5, P2022 1,85 21,7 1,93 1,25 0,1 5, P2022 2,15 21,7 2,23 1,75 0,1 5, P2022 2,65 21,7 2,73 1,75 0,2 5, P2526 1,30 26,0 1,38 1,10 0,05 3, P2526 1,60 26,0 1,68 1,25 0,1 3, P2526 1,85 26,0 1,93 1,25 0,1 3, P2526 2,15 26,0 2,23 1,75 0,1 3, P2526 2,65 26,0 2,73 1,75 0,2 3, P2526 3,15 26,0 3,23 2,20 0,2 4, P2526 4,15 26,0 4,23 2,50 0,2 6, * Not suited for cutter

104 Slot Milling Circular Milling Tools with Polygonal Insert Seat Inserts see page Cutting data see page 173 IN 1835 Form A IN 1835 Form B IN 6535 Form A IN 6535 Form B Spare part No. S max. d h6 d1 max. L L1 L2 Type Form (-d1)/2 Shaft Screwdriver * Screw * B 12 7,0 11,7 2,35 67, B 12 7,0 11,7 2,35 67, P A 12 7,0 11,7 2,35 67, B 12 7,0 11,7 2, A 12 7,0 11,7 2, T8 IP M2,5x B 12 7,0 11,7 2, A 12 7,0 11,7 2, B 12 9,0 17,7 4,35 67, B 12 9,0 17,7 4,35 67, A 12 9,0 17,7 4,35 67, P B 12 9,0 17,7 4,35 82, A 12 9,0 17,7 4,35 82, T8 IP M3x A 12 9,0 17,7 4, A 12 11,5 17,7 2,85 82,4 37, A 12 12,0 17,7 2,85 122,5 77, B 16 11,5 21,7 5, P B 16 11,5 21,7 5, A 16 11,5 21,7 5, B 16 11,5 21,7 5, T15 IP M4x A 16 11,5 21,7 5, A 16 15,5 21,7 3,1 105,5 57, B 16 13,6 27,7 7,05 79,6 30, B 16 13,6 27,7 7,05 79,6 30, A 16 13,6 27,7 7,05 79,6 30, B 16 13,6 27,7 7,05 94,6 45,5 - P A 16 13,6 27,7 7,05 94,6 45, B 16 13,6 27,7 7,05 109,6 60,5 - T20 IP M5x13, A 16 13,6 27,7 7,05 109,6 60, A 16 15,5 27,7 6, , A 16 15,5 27,7 6,1 149,5 101,5 21, A 20 15,5 27,7 6,1 174,45 128,5 21,5 * Screwdriver and clamping screw included in delivery 102 Screw torques max T08 IP 1,0 Nm T08 IP 1,1 Nm T15 IP 3,8 Nm T20 IP 5,5 Nm

105 Slot Milling Circular Milling Tools for riven Toolholders Inserts see page Cutting data see page 173 Form A Form ER IN 1835 Form A IN 6499 Spare part No. 5 S max. d h6 d1 max. L L1 Type Form (-d1)/2 Shaft Screwdriver * Screw * P A 10 7,0 11,7 2, ER 16 7,0 11,7 2,35 37, ER 20 7,0 11,7 2, T8 IP M2,5x P A 10 9,0 17,7 4, ER 16 9,0 17,7 4,35 41, ER 20 9,0 17,7 4, T8 IP M3x P A 12 11,5 21,7 5,1 62,4 14, ER 20 11,5 21,7 5,1 49,5 14, ER 25 11,5 21,7 5, ,4 T15 IP M4x P A 16 13,6 27,7 7,05 69,6 20, ER 25 13,6 27,7 7, ,4 T20 IP M5x13, ER 32 13,6 27,7 7, ,4 Screw torques max T8 IP 1,0 Nm T8 IP 1,1 Nm T15 IP 3,8 Nm T20 IP 5,5 Nm Changing Inserts Clamp cutter before changing insert. Loosen insert screw. Remove used insert and clean the insert pocket before clamping new insert. Please use the appropriate TIP hex key for the tighening of the inserts and consider the screw tightening torques in the tables. * Screwdriver and clamping screw included in delivery 103

106 Slot Milling Circular Milling Tools with Polygonal Insert Seat Inserts see page Cutting data see page 173 Form A Form B Please adapt cutting data to overhangs length Spare part No. Type Form d1 d2 max. S max. (-d1)/2 L L1 M d g6 L PF Screwdriver * Screw * P12*** B 9,5 11,7 1,1 13,5 M5 5,5 5, P A 9,0 14,4 17,7 4,35 29,5 19,5 M8 8,5 5, P16** B 9,5 17,7 4,1 18,5 M5 5,5 5, P16*** B 11,0 17,7 3,35 18,5 M6 6,5 5, P A 11,5 18,0 21,7 5,1 35,0 25,0 M10 10,5 5, P20** B 11,5 21,7 5,1 20,5 M6 6,5 5, P20*** B 13,5 21,7 4,1 20,5 M8 8,5 5, P A 13,6 22,5 27,7 7,05 42,5 29,5 M12 12,5 5, P25** B 13,6 27,7 7,05 22,6 M8 8,5 5, P25*** B 18,0 27,7 4,85 22,6 M10 10,5 5, * Screwdriver and clamping screw included in delivery ** Slim design for thread milling *** Reinforced design Screw torques max T8 IP 1,0 Nm T8 IP 1,1 Nm T15 IP 3,8 Nm T20 IP 5,5 Nm Assembling Instructions Recoended tightening torque for screw-in circular milling body End-wrench see page 157 Thread size (M) Wrench size Tightening torque Nm M5 7 8 M M M M M

107 Slot Milling Slot Milling Insert holder see page 107 Cutting data see page 173 without profile Type A IC L P1 Smax. R 04 2,0 7,9 5,5 2,34 0,35 0, ,34 10,6 5,5 2,36 1,6 0, ,0 10,6 5,5 3,02 1,6 0, ,5 17,5 9,2 3,52 2,6 0, ,0 17,5 9,2 5,03 2,6 0, ,0 17,5 9,2 6,02 2,6 0, ,0 23,0 12,4 4,03 3,45 0, ,5 23,0 12,4 6,53 3,45 0, Circlip Grooves With chamfered edge Insert holder see page 107 Cutting data see page IN 471/ 472 Type G-Ring H13 width E L P1 L P2 A -0,03 t C x 45 R 03 1,10 10,6 5,5 2,13 0,21 1,18 0,5 0,1 0, ,10 17,5 9,2 3,1 0,4 1,18 0,5 0,1 0, ,30 17,5 9,2 3,1 0,4 1,38 0,85 0,15 0, ,60 17,5 9,2 3,1 0,4 1,68 1,0 0,15 0, ,85 17,5 9,2 3,1 0,4 1,93 1,25 0,2 0, ,15 17,5 9,2 3,1 0,4 2,23 1,5 0,2 0, ,65 17,5 9,2 3,1 0,4 2,73 1,5 0,2 0, , ,4 3,6 0,4 1,18 0,5 0,1 0, , ,4 3,6 0,4 1,38 0,7 0,15 0, , ,4 3,6 0,4 1,38 0,85 0,15 0, , ,4 3,6 0,4 1,68 0,85 0,15 0, , ,4 3,6 0,4 1,68 1,0 0,15 0, , ,4 3,6 0,4 1,93 1,25 0,2 0, , ,4 3,6 0,4 2,23 1,5 0,2 0, , ,4 3,6 0,4 2,73 1,5 0,2 0, , ,4 3,6 0,4 2,73 1,75 0,2 0, , ,4 3,6 0,4 3,23 1,75 0,2 0, , ,4 5,5 1 4,23 2,0 0,2 0,

108 Slot Milling Circlip Grooves Without chamfered edge Insert holder see page 107 Cutting data see page 173 IN 471/ 472 Type G-Ring H13 width IC L P1 A -0,03 t R 04 0,9 7,9 5,5 2,34 0,98 0,3 0, ,9 10,6 5,5 2,34 0,98 0,7 0, ,1 10,6 5,5 2,34 1,18 0,9 0, ,3 10,6 5,5 2,34 1,38 1,1 0, ,6 10,6 5,5 2,34 1,68 1,25 0, ,85 10,6 5,5 2,34 1,93 1,25 0, ,9 17,5 9,2 3,5 0,98 0,7 0, ,1 17,5 9,2 3,5 1,18 0,9 0, ,3 17,5 9,2 3,5 1,38 1,1 0, ,6 17,5 9,2 3,5 1,68 1,25 0, ,85 17,5 9,2 3,5 1,93 1,25 0, ,15 17,5 9,2 3,5 2,23 1,75 0, ,65 17,5 9,2 3,5 2,73 1,75 0, ,15 17,5 9,2 3,5 3,23 2,2 0, ,9 23,0 12,4 4,0 0,98 0,7 0, ,1 23,0 12,4 4,0 1,18 0,9 0, ,3 23,0 12,4 4,0 1,38 1,1 0, ,6 23,0 12,4 4,0 1,68 1,25 0, ,85 23,0 12,4 4,0 1,93 1,25 0, ,15 23,0 12,4 4,0 2,23 1,75 0, ,65 23,0 12,4 4,0 2,73 1,75 0, ,15 23,0 12,4 4,0 3,23 2,2 0, ,15 23,0 12,4 6,5 4,23 2,5 0, O-Ring Grooves Insert holder see page 107 Cutting data see page 173 O-Ring IN ISO Type G-Ring width IC L P1 L P2 A -0,03 t R1 R2 03 1,8 10,6 5,5 2,6 0,4 2,28 1,45 0,2 0, ,8 17,5 9,2 3,0 0,5 2,28 1,45 0,2 0, ,65 17,5 9,2 4,5 0,5 3,08 2,3 0,3 0, ,8 23,0 12,4 3,5 0,5 2,28 1,45 0,2 0, ,65 23,0 12,4 3,5 0,5 3,08 2,3 0,3 0, ,55 23,0 12,4 5,5 1,0 4,08 3,1 0,4 0,

109 Slot Milling Circular Milling Tools Inserts see page Cutting data see page 173 IN 1835 Form A IN 1835 Form B IN 6535 Form A IN 6535 Form B Ø min. 11 S max. 3,45 Spare part No. IC d h6 d1 S max. L L1 Type Form Shaft Screwdriver * Screw * ** B 7,9 5,5 10 7,2 0,35 57,2 17, ** B 10,6 5,5 10 7,4 1,6 57,2 17, ** B 10,6 5,5 12 7,4 1,6 64,66 17, ** A 10,6 5,5 12 7,4 1,6 64,66 17,2 T6 IP B 10,6 5,5 10 7,4 1,6 74,2 34, A 10,6 5, ,25 77,66 41, B 17,5 9, ,6 74,05 28, B 17,5 9, ,6 78,6 28, A 17,5 9, ,6 78,6 28, B 17,5 9, ,6 108,7 63,7 T15 IP A 17,5 9, ,6 79,3 34, A 17,5 9, ,6 96,5 51, A 17,5 9, ,6 121,5 76, B 23,0 12, ,45 87,0 38, B 23,0 12, ,45 116,0 67, *** A 23,0 12, ,0 93,0 41, A 23,0 12, ,0 137,0 88, B 23,0 12, ,0 137,0 88,5 T20 IP A 23,0 12, ,45 111, A 23,0 12, ,45 148,5 100 * Without internal coolant supply ** Also suitable as basic body for a tandem cutter. Tightening torques see page 104 Screw torques max T6 IP 0,9 Nm T15 IP 3,8 Nm T20 IP 5,5 Nm Ø min. 11 S max. 3,45 Please adapt cutting data to overhangs length Spare part No. Type IC d g6 d1 d2 S max. L L1 M Screwdriver * Screw * ,6 5,5 6,5 7,4 10,0 1,60 22,66 13,66 M ,5 9,2 8,5 12,2 15,4 2,60 27,5 18,5 M ,0 12,4 10,5 16,1 18,0 3,45 32,0 29,0 M * Screwdriver and clamping screw included in delivery ** Without internal coolant supply *** Also suitable as basic body for a tandem cutter Screw torques max T6 IP 0,9 Nm T15 IP 3,8 Nm T20 IP 5,5 Nm 107

110 Slot Milling Slot Milling Insert holder see page Cutting data see page 173 without profile Typ 023 Typ 013 Type A P IC L P1 Smax. R 023* 5,0 17,5 9,2 5,03 4 0, , ,4 6,53 6 0, Circlip Grooves With chamfered edge Insert holder see page Cutting data see page 173 IN 471/ 472 Typ 023 Typ 013 Type G-Ring H13 width P E L P1 L P2 A -0,03 t C x 45 R ,85 17,5 9,2 3,73 1,3 1,93 1,25 0,2 0, ,15 17,5 9,2 3,73 1,3 2,23 1,5 0,2 0, ,65 17,5 9,2 3,73 1,3 2,73 1,5 0,2 0, ,65 17,5 9,2 3,73 1,3 2,73 1,75 0,2 0, ,15 17,5 9,2 4,23 0,8 3,23 1,75 0,2 0, ,15 17,5 9,2 5,03 1,0 4,23 2,5 0,2 0, ,85 23,0 12,4 5,2 1,33 1,93 1,25 0,2 0, ,15 23,0 12,4 5,2 1,33 2,23 1,5 0,2 0, ,65 23,0 12,4 5,2 1,33 2,73 1,5 0,2 0, ,65 23,0 12,4 5,2 1,33 2,73 1,75 0,2 0, ,15 23,0 12,4 5,2 1,33 3,23 1,75 0,2 0, ,15 23,0 12,4 5,2 1,33 4,23 2,0 0,2 0, ,15 23,0 12,4 5,2 1,33 4,23 2,5 0,2 0, * Please note the max. cutting depth (S) for insert holders type

111 Slot Milling Circlip Grooves Without chamfered edge Insert holder see page Cutting data see page 173 IN 471/ 472 Typ 023 Typ 013 Type G-Ring H13 width P IC L P1 A -0,03 t R ,85 17,5 9,2 5,03 1,93 1,25 0, ,15 17,5 9,2 5,03 2,23 1,75 0, ,65 17,5 9,2 5,03 2,73 1,75 0, ,15 17,5 9,2 5,03 3,23 2,2 0, , ,4 6,53 2,23 1,75 0, , ,4 6,53 2,73 1,75 0, , ,4 6,53 3,23 2,2 0, , ,4 6,53 4,23 2,5 0, , ,4 6,53 5,26 3,5 0, O-Ring Grooves 5 Insert holder see page Cutting data see page 173 O-Ring Typ 023 IN ISO Typ 013 Type G-Ring width P IC L P1 L P2 A -0,03 t R1 R ,8 17,5 9,2 4,03 1,0 2,28 1,45 0,3 0, ,65 17,5 9,2 4,03 1,0 3,08 2,3 0,3 0, , ,4 5,5 1,03 3,08 2,3 0,3 0, , ,4 5,5 1,03 4,08 3,1 0,3 0, Slot Milling Insert holder see page Cutting data see page 173 Typ 023 Typ 013 Type P IC L P1 A 1 x 45 F a 023* 17,5 9,2 5 0,3 0, ,4 6,5 0,3 0, Further information on face finish milling see from page

112 Slot Milling 023 Circular Milling Tools Inserts see page Cutting data see page 173 Typ 023 Ø min. 33 IN 1835 Form B S max. 2,6 IC 9,2 Spare part No. T15 IP d h6 d1 S max. L HA L L1 Inserts Shaft Screwdriver * Screw * ,8 2,6 124,2 119,97 61, Tightening torques see page 104 Please adapt cutting data to overhangs length Screw torque max. 3,8 Nm Typ 023 IC 9,2 Ø min. 33 S max. 3,4 Spare part No. T15 IP d g6 d1 S max. L HA L Inserts M Screwdriver * Screw * ,5 24,3 3, ,97 3 M Screw torque max. 3,8 Nm Assembly instruction see page 182 Typ 023 IC 9,2 Ø min. 40 S max. 4,0 Accessories Spare part No. d H6 d1 S max. L HA L B MN Inserts Key T15 IP Screwdriver * Screw * ,4 45,3 40,97 8, * ,9 39,3 34,97 10, * ,0 39,3 34,97 12, Screw torque max. 3,8 Nm * Screwdriver and clamping screw included in delivery 110 * Cutter clamping screw internal hexagon

113 Slot Milling 013 Circular Milling Tools Inserts see page Cutting data see page 173 Typ 013 IC 12,4 Ø min. 65 S max. 6,0 Spare part No. T20 IP d H6 d1 S max. L HA L B MN Inserts Screwdriver * Screw * ,5 37,5 12, Screw torque 5,5 Nm Cutter clamping screw internal hexagon Typ 013 IC 12,4 Ø min. 95 S max. 6,0 Spare part No. T20 IP d H6 d1 S max. L HA L B MN Inserts Screwdriver * Screw * ,2 33,5 14, Screw torque 5,5 Nm Typ 013 IC 12,4 Ø min. 95 S max. 6,0 Spare part No. T20 IP d H6 d1 S max. L HA L B MN Inserts Screwdriver * Screw * ,0 39,2 33,5 14, * Screwdriver and clamping screw included in delivery Screw torque 5,5 Nm 111

114 Slot Milling Slot Milling, Grooving, Milling of Cooling Fins With PolyMILL and TriMILL solid carbide inserts, mimatic sets the bar for grooving and profile milling applications. With more then a decades worth of applications involving industry leading customers Mimatic is an established brand at the forefront of these applications. mimatic meets the permanent demand for higher power and larger cutting depths with new innovations. With the latest product development eepmill, the limit of the impossible has been exceeded again by mimatic - and this time by a quantum leap. n Larger range of applications n efined tooth and cutting edge geometry n mimatic core competence: Polygon interface g Quadrogon interface n High performance coatings n Internal coolant direct to the edges n Clamping with only one center screw n Special chip space geometry The Result of mimatic evelopment: eepmill with a Up to Tenfold Cutting Performance. Sectional drawing of eepmill 112

115 Slot Milling Milling Tools in New imensions of Performance n With eepmill can be milled up to shoulders n Cutting edges on the face can be used for special machining operations n On request: Increased cutting depths (S) achievable with reductions in speed/feed + Re-sharpen-Service 2x + Minimum distance for operations to shoulders: 0,001 5 The mimatic Polygon Interface A Success Story with Continuous Evolution: Quadrogon mimatic Polygon Interface mimatic Quadrogon* Interface Since their development and launch in 1994, the mimatic polygon interface is the guarantee for high cutting performance with maximum precision and repeatability in the circular milling. In the tool systems PolyMILL and Poly- REAM, the polygon interface enables the reliable circular thread milling and reaming as well as T-slot milling and grooving. In many practical applications, the interface has established itself as a key factor for successful milling operations under difficult conditions. With the development of the new tool systems eepmill and PolySAW, the development of the polygon interface has evolved as well. Under the brand name mimatic Quadrogon, the interface has been optimized specifically for the needs of this new mimatic highperformance tool. * patent-protected. 113

116 Slot Milling Basic Holders Cutting data see page 174 Ø 32 Size IN 1835 Form B IN 1835 Form A Complete holder Spare Parts *** d h6 L L1 d1 Size Type IN Bestell-Nr. Screwdriver * Size Ø B , SW A , SW B , SW A , SW 4 Milling iscs Screw torques max. Type 11 = max. 10,5 Nm Type 13 = max. 24,5 Nm Size Size Type A ** S max. L P1 of teeth eliverable Ø , , , , , , , , on request on stock on request on stock on stock on request on stock on request * Screwdriver and clamping screw included in delivery ** Narrower widths, see PolySAW *** More spare parts see page

117 Slot Milling Basic Holders Cutting data see page 174 Ø 40 Size IN 1835 Form B IN 1835 Form A Complete holder Spare Parts *** d h6 L L1 d1 Size Type IN Bestell-Nr. Screwdriver * Size Ø B , SW A , SW B SW A SW 3 5 Milling iscs Screw torques max. Type 13 = max. 24,5 Nm Type 16 = max. 6 Nm Size Size Type A ** S max. L P1 of teeth eliverable Ø , , , , , , , , on request on stock on request on stock on stock on request on stock on request * Screwdriver and clamping screw included in delivery ** Narrower widths, see PolySAW *** More spare parts see page

118 Slot Milling Basic Holders Cutting data see page 174 Ø 50 Size IN 1835 Form B IN 1835 Form A Complete holder Spare Parts *** d h6 L L1 d1 Size Type IN Bestell-Nr. Screwdriver * Size Ø B SW A SW B SW A SW 3 Milling iscs Screw torques max. Type 16 = max. 6 Nm Type 19 = max. 10,5 Nm Size Size Type A ** S max. L P1 of teeth eliverable Ø on request on stock on request on stock on stock on request on stock on request * Screwdriver and clamping screw included in delivery ** Narrower widths, see PolySAW *** More spare parts see page

119 Slot Milling Basic Holders Cutting data see page 174 Ø 63 Size IN 1835 Form B IN 1835 Form A Complete holder Spare Parts *** d h6 L L1 d1 Size Type IN Bestell-Nr. Screwdriver * Size Ø B SW A SW B SW A SW 4 5 Milling iscs Screw torques max. Type 19 = max. 10,5 Nm Type 25 = max. 24,5 Nm Size Size Type A ** S max. L P1 of teeth eliverable Ø , , , , , , , , on request on stock on request on stock on stock on request on stock on request * Screwdriver and clamping screw included in delivery ** Narrower widths, see PolySAW *** More spare parts see page

120 Slot Milling Basic Holders Cutting data see page 174 Ø 80 Size IN 1835 Form B IN 1835 Form A Complete holder Spare Parts *** d h6 L L1 d1 Size Type IN Bestell-Nr. Screwdriver * Size Ø B SW A SW B , SW A , SW 4 Milling iscs Screw torques max. Type 35 = max. 24,5 Nm Type 25 = max. 24,5 Nm Size Size Type A ** S max. L P1 of teeth eliverable Ø , , , , , , , , on request on stock on request on stock on stock on request on stock on request * Screwdriver and clamping screw included in delivery ** Narrower widths, see PolySAW *** More spare parts see page

121 Slot Milling Basic Holders with Location Bore Cutting data see page 174 Assembly instruction see page 182 Size Complete holder Accessories Spare Parts *** Type d H6 B MN L L1 d1 d2 Key Screwdriver * Size ,4 36, SW ,4 36, SW ,4 36, SW , , SW4 Basic Holders with Screw-in Thread Screw torques max. Type 16 = max. 6 Nm Type 19 = max. 10,5 Nm Type 25 = max. 24,5 Nm 5 Cutting data see page 174 Size Please adapt cutting data to overhangs length Spare part No. Type Form d1 d2 L L1 M d g6 L PF Screwdriver * Size A ,5 20 M , SW B 30-36,5 - M , SW3 Screw torque max. 3,8 Nm Recoended tightening torque for screw-in circular milling body End-wrench see page 157 Thread size (M) Wrench size Tightening torque Nm * Screwdriver and clamping screw included in delivery ** Narrower widths, see PolySAW *** More spare parts see page 120 M5 7 8 M M M M M

122 Slot Milling Saw Blade Arbors for mimatic Saw Blade Holders Cutting data see page 174 Size istance sleeve When using PolySaw ECO, as well as eepmill ECO, the cutting depth is reduced by 6 or 7 Complete holder d H6 L L1 1 System Typ Bestell-Nr. ECO Assembly and Spare Parts Spare Parts Type Screw Clamping disc Assembly notes Please tighten the clamping screw with the specified torque. In the selection of the eepmill basic holder and machine tool holder should be chosen the shortest possible setup. Service Please don't hesitate to take the advantage of the mimatic service. Mimatic engineers will offer machining recoendations to optimize your specific applications Screw torques max Type 09 M4 3,8 Nm Type 11 M6 10,5 Nm Type 13 M8 24,5 Nm Type 16 M5 6,0 Nm Type 19 M6 10,5 Nm Type 24 M8 24,5 Nm Type 35 M8 24,5 Nm

123 Slot Milling Keyway Slot Milling Cutters CNC-Turning Machines with Y-Axis Increased stiffness, higher precision CNC-Turning Machines without Y-Axis Optimized straight run-out Short Process Times Type: right-hand cutting Tool design: double-edged spiral fluted 15 helix angle without coolant Nominal Slot Size Pg L 1 d h6 L IN 6535 HA IN 6535 HB , , , , , , , , ,

124 Contour and Radius Milling Chamfering and eburring

125 Milling Thread Milling Extended program Face Finish Milling Notch Impact Test Gear Milling Extended program Slot Milling Contour and Radius Milling Chamfering, eburring Extended program Sawing, Slitting Sawing, Cutting, Slitting Extended program Bore Machining Reaming Axial Grooving Axial Grooving, adjustable Special Tools Special- and Combination Tools Cutting ata and Technical Information

126 Contour and Radius Milling, Chamfering, eburring Table of Contents Inserts Radius milling extended program Radius milling, concave shapes Radius milling, convex shapes Chamfering and deburring Tool Holders with cylindrical shank for driven toolholders with tightening shank Inserts Radius milling Radius milling, convex shapes Chamfering and deburring Tool Holders with cylindrical shank with tightening shank Face milling cutter

127 Contour and Radius Milling, Chamfering, eburring Radius Milling, Convex Shapes Insert holder see page 128 Cutting data see page 173 Article conditioned on stock Type A A inch R L P1 L P2 S max. of teeth P12 P16 P20 P25 P1210 1, ,5 9,6 3,25 0,1 1, P1210 2, ,1 9,6 3,3 0,05 1, P1212 2, ,0 11,7 3,45 2, P1212 2, ,1 11,7 3,55 2, P1616 1, ,5 16 3,55 1, P1616 2, ,0 16 3,55 2, P1616 3, ,5 16 3,55 3, P1616 4, ,0 16 4,65 3, P1616 5, ,5 16 5,65 3, P1618 1, ,5 17,7 3,95 2, P1618 1, ,785 17,7 3,9 5, P1618 2, ,1 17,7 4,0 4, P2020 3, ,5 20,0 3,65 4, P2020 4, ,0 20,0 4,65 4, P2020 5, ,5 20,0 5,65 4, P2022 1, ,5 21,7 4,675 0,15 2, P2022 1, ,75 21,7 4,9 5, P2022 1, ,785 21,7 4,95 5, P2022 2, ,0 21,7 4,9 5, P2022 2, ,2 21,7 4,85 5, P2022 2, ,3 21,7 4,95 5, P2022 2, ,4 21,7 5,05 5, P2022 3, ,5 21,7 4,9 5, P2022 4, ,0 21,7 4,95 5, P2526 1, , ,9 6, P2526 1, ,8 26 3,45 6, P2526 2, ,0 26 4,9 6, P2526 3, ,5 26 3,7 6, P2526 3, ,6 26 3,75 6, P2526 3, ,7 26 4,6 6, P2526 3, , ,375 6, P2526 3, ,9 26 4,6 6, P2526 4, ,0 26 4,65 6, P2526 4, ,3 26 6,7 6, P2526 5, ,5 26 6,9 6, P2526 5, , ,1 6, P2526 6, ,0 26 6,9 6, P2528 1, ,825 27,7 5,0 6, P2528 4, ,0 27,7 5,9 7, Further radius widths on request 125

128 Contour and Radius Milling, Chamfering, eburring Radius Milling, Concave Shapes Insert holder see page 128 Cutting data see page 173 Article conditioned on stock Type R () R L P1 L P2 t of teeth P25 P2526 0, ,15 0,5 0, P2526 1, ,65 1,0 1, P2526 1, ,15 1,5 1, P2526 2, ,65 2,0 2, P2526 2, ,15 2,5 2, P2526 3, ,65 3,0 3, P2526 4, ,55 4,0 4, P2526 5, ,55 5,0 5, Radius Milling, Concave Shapes, Reverse Article conditioned on stock Type R () R L P1 L P2 t of teeth P25 P2526 0, ,15 2,7 0, P2526 1, ,65 2,2 1, P2526 1, ,15 1,7 1, P2526 2, ,65 1,2 2, P2526 2, ,10 1,9 2, P2526 3, ,60 1,4 3, P2526 4, ,73 5,075 2,2 4, P2526 5, ,74 6,075 1,2 5,

129 Contour and Radius Milling, Chamfering, eburring Radius Milling, Concave Shapes, ouble-sided Insert holder see page 128 Cutting data see page 173 Article conditioned on stock Type R () R L P1 L P2 A t of teeth P25 P2526 0, ,15 0,5 2,0 0,5 6 on request P2526 1, ,65 1,0 1,0 1, P2526 1, ,10 1,5 1,0 1, P2526 2, ,90 2,0 1,0 2,0 6 on request P2526 2, ,325 1,25 0,75 2,5 6 on request Chamfering and eburring Article conditioned on stock 90 6 Type C max. x 45 A 1 α L P1 L P2 of teeth P12 P1210 9,6 1,2 0,1 90 2,125 1, P ,7 1,35 0,1 90 2,125 1, P16 P ,0 1,9 0,1 90 2,65 1, P ,7 1,3 0,1 90 2,65 1, P20 P ,0 1,9 0,1 90 3,15 2, P ,7 1,95 0,1 90 2,95 2, P25 P ,0 2,1 0,1 90 2,75 2, Chamfering of Sheet Metal Article conditioned on stock Type α t max. t min. L P1 L P2 of teeth P25 P ,0 90 6,0 0,5 4,55 4, Additional sizes and angles on request! 127

130 Contour and Radius Milling, Chamfering, eburring Circular Milling Tools with Polygonal Insert Seat Inserts see page Cutting data see page 173 IN 1835 Form A IN 1835 Form B IN 6535 Form A IN 6535 Form B Spare part No. S max. d h6 d1 max. L L1 L2 Type Form (-d1)/2 Shaft Screwdriver * Screw * B 12 7,0 11,7 2,35 67, B 12 7,0 11,7 2,35 67, P A 12 7,0 11,7 2,35 67, B 12 7,0 11,7 2, A 12 7,0 11,7 2, T8 IP M2,5x B 12 7,0 11,7 2, A 12 7,0 11,7 2, B 12 9,0 17,7 4,35 67, B 12 9,0 17,7 4,35 67, A 12 9,0 17,7 4,35 67, P B 12 9,0 17,7 4,35 82, A 12 9,0 17,7 4,35 82, T8 IP M3x A 12 9,0 17,7 4, A 12 12,0 17,7 2,85 82, A 12 12,0 17,7 2,85 122, B 16 11,5 21,7 5, P B 16 11,5 21,7 5, A 16 11,5 21,7 5, B 16 11,5 21,7 5, T15 IP M4x A 16 11,5 21,7 5, A 16 15,5 21,7 3,1 105, B 16 13,6 27,7 7,05 79,6 30, B 16 13,6 27,7 7,05 79,6 30, A 16 13,6 27,7 7,05 79,6 30, B 16 13,6 27,7 7,05 94,6 45,5 - P A 16 13,6 27,7 7,05 94,6 45, B 16 13,6 27,7 7,05 109,6 60,5 - T20 IP M5x13, A 16 13,6 27,7 7,05 109,6 60, A 16 15,5 27,7 6, ,5 21, A 16 15,5 27,7 6,1 149,5 21,5 21, A 20 15,5 27,7 6,1 174,45 21,5 21,5 * Screwdriver and clamping screw included in delivery 128 Screw torques max T08 IP 1,0 Nm T08 IP 1,1 Nm T15 IP 3,8 Nm T20 IP 5,5 Nm

131 Contour and Radius Milling, Chamfering, eburring Circular Milling Tools for riven Toolholders Inserts see page Cutting data see page 173 Form A Form ER IN 1835 Form A IN 6499 Spare part No. S max. d h6 d1 max. L L1 Type Form (-d1)/2 Shaft Screwdriver * Screw * P A 10 7,0 11,7 2, ER 16 7,0 11,7 2,35 37, ER 20 7,0 11,7 2, T8 IP M2,5x P A 10 9,0 17,7 4, ER 16 9,0 17,7 4,35 41, ER 20 9,0 17,7 4, T8 IP M3x P A 12 11,5 21,7 5,1 62,4 14, ER 20 11,5 21,7 5,1 49,5 14, ER 25 11,5 21,7 5, ,4 T15 IP M4x P A 16 13,6 27,7 7,05 69,6 20, ER 25 13,6 27,7 7, ,4 T20 IP M5x13, ER 32 13,6 27,7 7, ,4 Screw torques max T8 IP 1,0 Nm T8 IP 1,1 Nm T15 IP 3,8 Nm T20 IP 5,5 Nm Changing Inserts Clamp cutter before changing insert. Loosen insert screw. Remove used insert and clean the insert pocket before clamping new insert. Please use the appropriate TIP hex key for the tighening of the inserts and consider the screw tightening torques in the tables. * Screwdriver and clamping screw included in delivery 129

132 Contour and Radius Milling, Chamfering, eburring Circular Milling Tools with Polygonal Insert Seat Inserts see page Cutting data see page 173 Form A Form B Please adapt cutting data to overhangs length Spare part No. Type Form d1 d2 max. S max. (-d1)/2 L L1 M d g6 L PF Screwdriver * Screw * P12*** B 9,5 11,7 1,1 13,5 M5 5,5 5, P A 9,0 14,4 17,7 4,35 29,5 19,5 M8 8,5 5, P16** B 9,5 17,7 4,1 18,5 M5 5,5 5, P16*** B 11,0 17,7 3,35 18,5 M6 6,5 5, P A 11,5 18,0 21,7 5,1 35,0 25,0 M10 10,5 5, P20** B 11,5 21,7 5,1 20,5 M6 6,5 5, P20*** B 13,5 21,7 4,1 20,5 M8 8,5 5, P A 13,6 22,5 27,7 7,05 42,5 29,5 M12 12,5 5, P25** B 13,6 27,7 7,05 22,6 M8 8,5 5, P25*** B 18,0 27,7 4,85 22,6 M10 10,5 5, * Screwdriver and clamping screw included in delivery ** Slim design for thread milling *** Reinforced design Screw torques max T8 IP 1,0 Nm T8 IP 1,1 Nm T15 IP 3,8 Nm T20 IP 5,5 Nm Assembling Instructions Recoended tightening torque for screw-in circular milling body End-wrench see page 157 Thread size (M) Wrench size Tightening torque Nm M5 7 8 M M M M M

133 Contour and Radius Milling, Chamfering, eburring Radius Milling, Convex Shapes Insert holder see page 132 Cutting data see page 173 Not in stock Other sizes on request Type A A inch R IC L P1 S max , ,50 10,6 5,5 2,34 1, , ,75 10,6 5,5 2,34 1, , ,00 10,6 5,5 2,34 1, , ,25 10,6 5,5 3,0 1,6 On request 3, ,50 10,6 5,5 3,02 1, , ,50 17,5 9,2 3,5 1,0 On request 1, ,75 17,5 9,2 3,5 1, , ,00 17,5 9,2 3,5 2, , ,25 17,5 9,2 3,5 2, , ,50 17,5 9,2 3,5 2, , ,75 17,5 9,2 3,52 2, , ,00 17,5 9,2 5,0 2, , ,50 17,5 9,2 5,02 2, , ,50 23,0 12,4 4,0 2,0 On request 1, ,75 23,0 12,4 4,0 2,0 On request 2, ,00 23,0 12,4 4,0 3, , ,25 12,0 12,4 4,0 3,45 On request 3, ,50 23,0 12,4 4,0 3, , ,75 23,0 12,4 4,0 3, , ,00 23,0 12,4 4,02 3, , ,50 23,0 12,4 5,2 3, , ,00 23,0 12,4 6,5 3,45 On request 6 Chamfering and eburring Insert holder see page 132 Cutting data see page Type IC C max. x 45 A 1 L P1 L P2 04 7,9 5,5 0,3 0,05 1,05 1, ,6 5,5 1,5 0,05 1,5 1, ,5 9,2 2,2 0,05 2,5 2, ,0 12,4 3,1 0,05 3,2 3,

134 Contour and Radius Milling, Chamfering, eburring Circular Milling Tools Inserts see page 131 Cutting data see page 173 IN 1835 Form A IN 1835 Form B IN 6535 Form A IN 6535 Form B Ø min. 11 S max. 3,45 Spare part No. IC d h6 d1 S max. L L1 Type Form Shaft Screwdriver * Screw * ** B 7,9 5,5 10 7,2 0,35 57,2 17, ** B 10,6 5,5 10 7,4 1,6 57,2 17, ** B 10,6 5,5 12 7,4 1,6 64,66 17, ** A 10,6 5,5 12 7,4 1,6 64,66 17, B 10,6 5,5 10 7,4 1,6 74,2 34, A 10,6 5, ,25 77, B 17,5 9, ,6 74,05 28, B 17,5 9, ,6 78,6 28, A 17,5 9, ,6 78,6 28, B 17,5 9, ,6 108,7 63, A 17,5 9, ,6 79, A 17,5 9, ,6 96, A 17,5 9, ,6 121, B 23,0 12, ,45 87,0 38, B 23,0 12, ,45 116,0 67, *** A 23,0 12, ,0 93,0 41, A 23,0 12, ,0 137,0 88, B 23,0 12, ,0 137,0 88, A 23,0 12, ,45 111, A 23,0 12, ,45 148,5 Tightening torques see page 104 T6 IP T15 IP T20 IP Screw torques max T6 IP 0,9 Nm T15 IP 3,8 Nm T20 IP 5,5 Nm Ø min. 11 S max. 3,45 Please adapt cutting data to overhangs length Spare part No. Type IC d g6 d1 d2 S max. L L1 M Screwdriver * Screw * ,6 5,5 6,5 7,4 10,0 1,60 22,66 13, ,5 9,2 8,5 12,2 15,4 2,60 27,5 18, ,0 12,4 10,5 16,1 18,0 3,45 32,0 29, * Screwdriver and clamping screw included in delivery ** Without internal coolant supply *** Also suitable as basic body for a tandem cutter 132 Screw torques max T6 IP 0,9 Nm T15 IP 3,8 Nm T20 IP 5,5 Nm

135 Contour and Radius Milling, Chamfering, eburring Radius Milling, Convex Shapes Insert holder see page Cutting data see page 173 Not in stock Other sizes on request Typ 023 Typ 013 Type A A inch R P IC L P1 L P2* S max , ,50 17,5 9,2 4,03 1 2,0 On request 1, ,75 17,5 9,2 4,03 1 3,0 On request 2, ,00 17,5 9,2 4,7 4, , ,25 17,5 9,2 5,0 3, , ,50 17,5 9,2 5,0 2, , ,75 17,5 9,2 5,03 3,0 On request 4, ,00 17,5 9,2 5,03 3,0 On request 5, ,50 17,5 9,2 5,43 3, , ,00 17,5 9,2 4,0 On request 1, ,50 23,0 12,4 6,53 2,0 On request 1, ,75 23,0 12,4 6,53 2, , ,00 23,0 12,4 5,20 1,33 5, , ,25 12,0 12,4 6,53 4,00 On request 3, ,50 23,0 12,4 6,53 4, , ,75 23,0 12,4 6,53 4,00 On request 4, ,00 23,0 12,4 6,50 2, , ,50 23,0 12,4 6,08 3, , ,00 23,0 12,4 5,88 6, * not face cutting Chamfering and eburring Insert holder see page Cutting data see page 173 Typ 023 Typ Type IC C max. x 45 A 1 L P1 L P ,5 9,2 2,3 0,05 2,52 2, ,0 12,4 3,0 0,05 3,25 3,

136 Contour and Radius Milling, Chamfering, eburring 023 Circular Milling Tools Inserts see page 133 Cutting data see page 173 Typ 023 Ø min. 33 IN 1835 Form B S max. 2,6 IC 9,2 Spare part No. T15 IP d h6 d1 S max. L HA L L1 Inserts Shaft Screwdriver * Screw * ,8 2,6 124,2 119,97 61, Tightening torques see page 104 Please adapt cutting data to overhangs length Screw torque max. 3,8 Nm Typ 023 IC 9,2 Ø min. 33 S max. 3,4 Spare part No. T15 IP d g6 d1 S max. L HA L Inserts M Screwdriver * Screw * ,5 24,3 3, ,97 3 M Screw torque max. 3,8 Nm Assembly instruction see page 182 Typ 023 IC 9,2 Ø min. 40 S max. 4,0 Accessories Spare part No. d H6 d1 S max. L HA L B MN Inserts Key T15 IP Screwdriver * Screw * ,4 45,3 40,97 8, * ,9 39,3 34,97 10, * ,0 39,3 34,97 12, Screw torque max. 3,8 Nm * Screwdriver and clamping screw included in delivery 134 * Cutter clamping screw internal hexagon

137 Contour and Radius Milling, Chamfering, eburring 013 Circular Milling Tools Inserts see page 133 Cutting data see page 173 Typ 013 IC 12,4 Ø min. 65 S max. 6,0 Spare part No. T20 IP d H6 d1 S max. L HA L B MN Inserts Screwdriver * Screw * ,5 37,5 12, Screw torque 5,5 Nm Cutter clamping screw internal hexagon Typ 013 Ø min. 95 S max. 6,0 IC 12,4 6 Spare part No. T20 IP d H6 d1 S max. L HA L B MN Inserts Screwdriver * Screw * ,2 33,5 14, Screw torque 5,5 Nm Typ 013 IC 12,4 Ø min. 95 S max. 6,0 Spare part No. T20 IP d H6 d1 S max. L HA L B MN Inserts Screwdriver * Screw * ,0 39,2 33,5 14, * Screwdriver and clamping screw included in delivery Screw torque 5,5 Nm 135

138 Sawing, Cutting, Slitting

139 Milling Thread Milling Extended program Face Finish Milling Notch Impact Test Gear Milling Extended program Slot Milling Contour and Radius Milling Chamfering, eburring Extended program Sawing, Slitting Sawing, Cutting, Slitting Extended program Bore Machining Reaming Axial Grooving Axial Grooving, adjustable Special Tools Special- and Combination Tools Cutting ata and Technical Information

140 Sawing, Cutting, Slitting Cutting, Sawing, Slitting The expectations of the performance and to the application range of cutting tools continuously evolve. In response to the demand for small yet powerful and specifically process safe operating sawblades, mimatic has developed the tooling system PolySAW. n Larger range of applications n efined tooth and cutting edge geometry n mimatic core competence: Polygon interface g Quadrogon interface n High performance coatings n Internal coolant direct to the edges n Clamping with only one center screw n Special chip space geometry These technical parameters resulted in the mimatic development result PolySAW with a up to tenfold cutting performance in comparsion to conventional solid carbide circular saws. 138

141 Sawing, Cutting, Slitting Sawing Tools in New imensions of Performance n With PolySAW profiles can be machined up to the shoulder n On request: Increased sawing depths (S) achievable with reductions in speed/feed + Re-sharpen-Service 2x + Minimum distance for operations to shoulders: 0,001 The mimatic Polygon Interface A Success Story with Continuous Evolution: Quadrogon 7 mimatic Polygon Interface mimatic Quadrogon* Interface Since their development and launch in 1994, the mimatic polygon interface is the guarantee for high cutting performance with maximum precision and repeatability in the circular milling. In the tool systems PolyMILL and Poly- REAM, the polygon interface enables the reliable circular thread milling and reaming as well as T-slot milling and grooving. In many practical applications, the interface has established itself as a key factor for successful milling operations under difficult conditions. With the development of the new tool systems eepmill and PolySAW, the development of the polygon interface has evolved as well. Under the brand name mimatic Quadrogon, the interface has been optimized specifically for the needs of this new mimatic highperformance tool. * patent-protected. 139

142 Sawing, Cutting, Slitting Basic Holders Cutting data see page 174 Ø 32 Size IN 1835 Form B IN 1835 Form A Complete holder Spare Parts ** dh6 L L1 d1 Size Typ IN Bestell-Nr. Screwdriver * Size Ø B , SW A , SW B , SW A , SW 4 Milling iscs Screw torques max. Type 09 = max. 3,8 Nm Type 11 = max. 10,5 Nm Size Size Type A S max. LP1 of teeth eliverable Ø ,0 6, ,0 7, ,5 6, ,5 7, on request on stock on request on stock Especially for aluminium processing: Ø ,0 7, ,5 7, on stock on stock * Screwdriver and clamping screw included in delivery ** More spare parts see page

143 Sawing, Cutting, Slitting Basic Holders Cutting data see page 174 Ø 40 Size IN 1835 Form B IN 1835 Form A Complete holder Spare Parts ** dh6 L L1 d1 Size Typ IN Bestell-Nr. Screwdriver * Size Ø B , SW A , SW B , SW A , SW 3 Milling iscs Screw torques max. Type 11 = max. 10 5Nm Type 13 = max. 24,5 Nm Size 7 Size Type A S max. LP1 of teeth eliverable Ø ,0 9, ,0 10, ,5 9, ,5 10, on request on stock on request on stock Especially for aluminium processing: Ø ,0 10, ,5 10, on stock on stock * Screwdriver and clamping screw included in delivery ** More spare parts see page

144 Sawing, Cutting, Slitting Basic Holders Cutting data see page 174 Ø 50 Size IN 1835 Form B IN 1835 Form A Complete holder Spare Parts ** dh6 L L1 d1 Size Typ IN Bestell-Nr. Screwdriver * Size Ø B SW A SW B , SW A , SW 4 Milling iscs Screw torques max. Type 13 = max. 24,5 Nm Type 16 = max. 6 Nm Size Size Type A S max. LP1 of teeth eliverable Ø ,0 12, ,0 14, ,5 12, ,5 14, on request on stock on request on stock Especially for aluminium processing: Ø ,0 14, ,5 14, on stock on stock * Screwdriver and clamping screw included in delivery ** More spare parts see page

145 Sawing, Cutting, Slitting Basic Holders Cutting data see page 174 Ø 63 Size IN 1835 Form B IN 1835 Form A Complete holder Spare Parts ** dh6 L L1 d1 Size Typ IN Bestell-Nr. Screwdriver * Size Ø B SW A SW B SW A SW 3 Milling iscs Screw torques max. Type 16 = max. 6 Nm Type 19 = max. 10,5 Nm Size 7 Size Type A S max. LP1 of teeth eliverable Ø ,0 16, ,0 18, ,5 16, ,5 18, on request on stock on request on stock Especially for aluminium processing: Ø ,0 18, ,5 18, on stock on stock * Screwdriver and clamping screw included in delivery ** More spare parts see page

146 Sawing, Cutting, Slitting Basic Holders Cutting data see page 174 Ø 80 Size IN 1835 Form B IN 1835 Form A Complete holder Spare Parts ** dh6 L L1 d1 Size Typ IN Bestell-Nr. Screwdriver * Size Ø B SW A SW B , SW A , SW 4 Milling iscs Screw torques max. Type 19 = max. 10,5 Nm Type 25 = max. 24,5 Nm Size Size Type A S max. LP1 of teeth eliverable Ø ,0 20, ,0 25, ,5 20, ,5 25, on request on stock on request on stock Especially for aluminium processing: Ø ,0 25, ,5 25, on stock on stock * Screwdriver and clamping screw included in delivery ** More spare parts see page

147 Sawing, Cutting, Slitting Basic Holders Cutting data see page 174 Ø Size IN 1835 Form B IN 1835 Form A Complete holder Spare Parts ** dh6 L L1 d1 Size Typ IN Bestell-Nr. Screwdriver * Size Ø B , SW A , SW 4 Milling iscs Screw torques max. Type 25 = max. 24,5 Nm Size 7 Size Type A S max. LP1 of teeth eliverable Ø Ø on stock on stock * Screwdriver and clamping screw included in delivery ** More spare parts see page

148 Sawing, Cutting, Slitting Basic Holders with Location Bore Cutting data see page 174 Assembly instruction see page 182 Size Complete holder Accessories Spare Parts ** Type dh6 B MN L L1 d1 d2 Bestell-Nr. Key Screwdriver * Size ,4 36, SW ,4 36, SW ,4 36, SW ,4 50, , SW 4 Basic Holders with Screw-in Thread Screw torques max. Type 16 = max. 6 Nm Type 19 = max. 10,5 Nm Type 25 = max. 24,5 Nm Cutting data see page 174 Size Please adapt cutting data to overhangs length Spare part No. Type Form d1 d2 L L1 M d g6 L PF Screwdriver * Size A ,5 20 M , SW B 30-36,5 - M , SW3 Screw torque max. 3,8 Nm Recoended tightening torque for screw-in circular milling body End-wrench see page 157 Thread size (M) Wrench size Tightening torque Nm * Screwdriver and clamping screw included in delivery ** More spare parts see page M5 7 8 M M M M M

149 Sawing, Cutting, Slitting Saw Blade Arbors for mimatic Saw Blade Holders Cutting data see page 174 Size istance sleeve When using PolySaw ECO, as well as eepmill ECO, the cutting depth is reduced by 6 or 7 Complete holder Spare Parts ** dh6 L L1 1 System Typ Bestell-Nr. Screwdriver * Size ECO SW SW 4 Screw torques max. Type 35 = max. 24,5 Nm Type 25 = max. 24,5 Nm Assembly and Spare Parts 7 Spare Parts Type Screw Clamping disc Assembly notes Please tighten the clamping screw with the specified torque. In the selection of the eepmill basic holder and machine tool holder should be chosen the shortest possible setup. Service Please don't hesitate to take the advantage of the mimatic service. Mimatic engineers will offer machining recoendations to optimize your specific applications Screw torques max Type 09 M4 3,8 Nm Type 11 M6 10,5 Nm Type 13 M8 24,5 Nm Type 16 M5 6,0 Nm Type 19 M6 10,5 Nm Type 24 M8 24,5 Nm Type 35 M8 24,5 Nm 147

150 Turn Cut Milling Turn Cut Milling with Turn Cut Milling instead of parting off: Faster parting off than anybody else! The new process technology from mimatic is called Turn Cut Milling with PolySAW: Turn Cut Milling instead of parting off! This is the combined know how of live tools and cutting tools by mimatic. PolySAW turn cut milling is enabled by the new QUAROGON interface developed by mimatic. Quadrogon safely and reliable transmits the high performance during Turn Cut Milling. Short process times Process reliability Material saving Surface quality Absence of burrs Short chips The high number of cutting-teeth of the PolySAW milling cutter also has a positive effect when machining asyetric or thin components. ue to its continuous and uninterrupted tooth engagement and the resulting smooth machining process. PolySAW milling cutters may look like conventional saws on first sight, however, mimatic has provided PolySAW with all the properties of high-value milling tools. The process reliability and performance of PolySAW is unmatched by conventional saws. Examples for high quality TurnCut Milling Material: steel Rz=1,0-2,7 Ra=0,17-0,53 fz =0,015-0,03 Vc= m/min Material: aluminium Rz =1,7-2,8 Ra =0,36-0,6 fz =0,02-0,03 Vc = m/min Material: aluminium Rz =1,7-4,0 Ra =0,39-0,85 fz =0,02-0,03 Vc = m/min Material: aluminium Rz =1,6-3,2 Ra =0,38-0,62 fz =0,02-0,03 Vc = m/min 148

151 Turn Cut Milling Turn Cut Milling with Turn Cut Milling instead of parting off: Faster parting off than anybody else! Cutting of VA structured components Vc = 160 m/min Fz = 0,1 Turn Cut Milling : steel 16MnCrS5 Vc = 160 m/min Fz = 0,05 bei 40 Zähnen Turn Cut Milling: aluminium Vc = 800 m/min feed = 7m / min 7 Turn Cut Milling: copper ETP Vc = 300 m/min Fz = 0,08 videos to be found on youtube: 149

152 Reaming

153 Milling Thread Milling Extended program Face Finish Milling Notch Impact Test Gear Milling Extended program Slot Milling Contour and Radius Milling Chamfering, eburring Extended program Sawing, Slitting Sawing, Cutting, Slitting Extended program Bore Machining Reaming Axial Grooving Axial Grooving, adjustable Special Tools Special- and Combination Tools Cutting ata and Technical Information

154 Reaming RPK-Reamers with Polygonal Insert Seat for High Chip Removal A new generation of Reamers to machine blind and through holes in components with greater accuracy. The polygonal connection between the insert and the shank provides improved strength allowing greater cutting forces which in turn makes for economical machining. Two basic types RPK 40 and RPK 42 are available, which cover a wide range of applications by their different shanks and cutting insert designs. Changing the insert is quick and easy. The front clamping screw absorbs none of the cutting forces and is merely there to hold the insert in place. ifferent overall lengths are available. Advantages High-tensile connection by polygonal insert seat Easy insert change Internal coolant supply directly to the cutting edge High concentricity Longer durabilities High precision Higher volume of metal removed by reaming Higher feeds Shorter processing times Special dimensions available Configurations Shank sizes 16 / 20 Lengths design short / long Left-hand twist for through holes Straight grooves for blind bores iameter sizes: 12,00-20,20 Any gate geometries Any tolerances Cutting materials: carbide Coatings: 152

155 Reaming Order-Key for Your Individual Customizing of Reamers Order numbers for reamers are predefined for coon applications within the order tables. Alternatively, the user can completely individually customize its own ream (intermediate dimension, geometry, cutting material, tolerance,...). An additional key is generated with the following table that serves your initial order. For subsequent orders, you will receive a short order number assigned. Type Size iameter Tolerance Gate geometry Cutting mat. Coating RPK 40 = Straight grooves for blind bores RPK 42 = Left-hand twist for through holes J = 16 M = 20 Specifying in H7 see page 156 and in the table below 1 = 0 = without (blank) 1 = (Thin layer) Example: R P K 4 0 M 2 0, L B G 1 1 Solid carbide reamer head Internal coolant Reamer holder Central clamping screw Bouncing disc to the coolant redirection 8 153

156 Reaming Reamer Holders with Polygonal Interface Gate Geometries Page 156 Cutting data see page 172 Typ RPS 400 IN 1835 Form A Spare part No. Shank size min.-max. rilling depth d h6 d1 E L L1 escription Shank mat. T15 / T20 IP Screwdriver * Screw * Bouncing disc J ,00-16,20 3 x RPS400J J ,00-16,20 5 x RPS400J M ,21-20,20 3 x RPS400M M ,21-20,20 5 x RPS400M * Screwdriver and clamping screw included in delivery Screw torques max T15 IP 3,8 Nm T20 IP 5,5 Nm Reamer Heads with Polygonal Interface Chip grooves with left-hand twist for through holes For steel materials (P, M) Cutting data see page 172 Please generate order-key for individual customizing and intermediate sizes (see page 153) Shank size Type Tolerance L P of edges Gate geometry escription J RPK 42 12,00 H7 9,4 6 LBG RPK42J12,00H7LBG J RPK 42 13,00 H7 9,4 6 LBG RPK42J13,00H7LBG J RPK 42 14,00 H7 9,4 6 LBG RPK42J14,00H7LBG J RPK 42 15,00 H7 9,4 6 LBG RPK42J15,00H7LBG J RPK 42 16,00 H7 9,4 6 LBG RPK42J16,00H7LBG M RPK 42 17,00 H7 9,4 6 LBG RPK42M17,00H7LBG M RPK 42 18,00 H7 9,4 6 LBG RPK42M18,00H7LBG M RPK 42 19,00 H7 9,4 6 LBG RPK42M19,00H7LBG M RPK 42 20,00 H7 9,4 6 LBG RPK42M20,00H7LBG

157 Reaming Reamer Heads with Polygonal Interface Straight chip grooves for blind bores For steel materials (P, M) Cutting data see page 172 Please generate order-key for individual customizing and intermediate sizes (see page 153) Shank size Type Tolerance L P of edges Gate geometry escription J RPK 40 12,00 H7 9,4 6 LBG RPK40J12,00H7LBG J RPK 40 13,00 H7 9,4 6 LBG RPK40J13,00H7LBG J RPK 40 14,00 H7 9,4 6 LBG RPK40J14,00H7LBG J RPK 40 15,00 H7 9,4 6 LBG RPK40J15,00H7LBG J RPK 40 16,00 H7 9,4 6 LBG RPK40J16,00H7LBG M RPK 40 17,00 H7 9,4 6 LBG RPK40M17,00H7LBG M RPK 40 18,00 H7 9,4 6 LBG RPK40M18,00H7LBG M RPK 40 19,00 H7 9,4 6 LBG RPK40M19,00H7LBG M RPK 40 20,00 H7 9,4 6 LBG RPK40M20,00H7LBG Straight chip grooves for blind bores For cast iron materials (K) Cutting data see page 172 Please generate order-key for individual customizing and intermediate sizes (see page 153) Shank size Type Tolerance L P of edges Gate geometry escription J RPK 40 12,00 H7 9,4 6 CN RPK40J12,00H7CN J RPK 40 13,00 H7 9,4 6 CN RPK40J13,00H7CN J RPK 40 14,00 H7 9,4 6 CN RPK40J14,00H7CN J RPK 40 15,00 H7 9,4 6 CN RPK40J15,00H7CN J RPK 40 16,00 H7 9,4 6 CN RPK40J16,00H7CN M RPK 40 17,00 H7 9,4 6 CN RPK40M17,00H7CN M RPK 40 18,00 H7 9,4 6 CN RPK40M18,00H7CN M RPK 40 19,00 H7 9,4 6 CN RPK40M19,00H7CN M RPK 40 20,00 H7 9,4 6 CN RPK40M20,00H7CN Straight chip grooves for blind bores For aluminium cast alloys (N) Cutting data see page 172 Please generate order-key for individual customizing and intermediate sizes (see page 153) Shank size Type Tolerance L P of edges Gate geometry escription J RPK 40 12,00 H7 9,4 6 CNG RPK40J12,00H7CNG J RPK 40 13,00 H7 9,4 6 CNG RPK40J13,00H7CNG J RPK 40 14,00 H7 9,4 6 CNG RPK40J14,00H7CNG J RPK 40 15,00 H7 9,4 6 CNG RPK40J15,00H7CNG J RPK 40 16,00 H7 9,4 6 CNG RPK40J16,00H7CNG M RPK 40 17,00 H7 9,4 6 CNG RPK40M17,00H7CNG M RPK 40 18,00 H7 9,4 6 CNG RPK40M18,00H7CNG M RPK 40 19,00 H7 9,4 6 CNG RPK40M19,00H7CNG M RPK 40 20,00 H7 9,4 6 CNG RPK40M20,00H7CNG

158 Reaming Gate Geometries Gate geometry Chip breaker Chip angle Gate code Code Code Code YES NO B N 0 LB LN L YES NO B N 6 G LBG LNG YES NO B N 12 R LBR LNR YES NO B N 0 EB EN E YES NO B N 6 G EBG ENG YES NO B N 12 R EBR ENR YES NO B N 0 GB GN G YES NO B N 6 G GBG GNG YES NO B N 12 R GBR GNR YES NO B N 0 CB CN C YES NO B N 6 G CBG CNG YES NO B N 12 R CBR CNR YES NO B N 0 AB AN A YES NO B N 6 G ABG ANG YES NO B N 12 R ABR ANR YES NO B N 0 B N YES NO B N 6 G BG NG YES NO B N 12 R BR NR YES NO B N 0 RB RN R YES NO B N 6 G RBG RNG YES NO B N 12 R RBR RNR W YES NO YES NO YES NO B N B N B N 0 6 G 12 R WB WN WBG WNG WBR WNR SPECIAL S

159 Reaming Ream Addition Ream diameter () Ream addition ( to the dia.) 16,00 0,10-0,25 > 16,00 0,20-0,30 Information Before reaming radial on round parts the part must be spot-faced 8 Accessories: Screw river and Wrenches Size Torx PLUS driver Size Torx driver Size Allen wrench IN 911 Size Open-end wrench IN 894 T6 IP T SW SW T8 IP T SW 2, SW T15 IP T SW SW T20 IP T SW SW SW SW SW SW SW SW

160 Axial Grooving, adjustable

161 Milling Thread Milling Extended program Face Finish Milling Notch Impact Test Gear Milling Extended program Slot Milling Contour and Radius Milling Chamfering, eburring Extended program Sawing, Slitting Sawing, Cutting, Slitting Extended program Bore Machining Reaming Axial Grooving Axial Grooving, adjustable Special Tools Special- and Combination Tools Cutting ata and Technical Information

162 Axial Grooving, adjustable Axial Cutting Tools with scalable cutting diameter and fine-adjustment all Axial-Cutting Tools without Insert Holders ISO ISO (MAS-BT) Adjustment Range Adjustment Range Adjustment Range Ø Shank size L F L GK d 2 B W B H SK SK BT IN Adjustment Range Adjustment Range Adjustment Range Ø Shank size L F L GK d 2 B W B H HSK Komet ABS Adjustment Range Adjustment Range Adjustment Range Ø Shank size L F L GK d 2 B W B H ABS ABS

163 Axial Grooving, adjustable Axial Cutting Tools with scalable cutting diameter and fine-adjustment all Axial-Cutting Tools without Insert Holders ISO Capto Adjustment Range Adjustment Range Spare part No. Adjustment Range Ø Shank size L F L GK d 2 B W B H7 Fitting screw IN 7379 Size C6 70,6 65, M8 x 20 Insert Holders Special-Insert holders on request Spare part No. Adjustment Range Ø L HA B f6 H S l 1 S max. Clamping claw Screw * Screwdriver * Screw torque 0,9 Nm 9 Spare part No. Adjustment Range Ø L HA B f6 H S l 1 S max. Clamping claw Screw * Screwdriver * * Screwdriver and clamping screw included in delivery Screw torque 0,9 Nm 161

164 Axial Grooving, adjustable Insert Holders Special-Insert holders on request Spare part No. Adjustment Range Ø L HA B f6 H S l 1 S max. Clamping claw Screw * Screwdriver * , Unprofiled Inserts Screw torque 5,5 Nm Cutting data see page 175 without profile Size Width Height S max. K10 P25 FKN A 6R on request on request without profile Size E Height S max. K10 FKN 01AX LI AX LI AX LI 6, * Screwdriver and clamping screw included in delivery Various forms of insert profiles. Other profiles according to IN or drawing are available on request. 162

165 Axial Grooving, adjustable Function and Handling Technical ata Complete tool, consisting of Axial-Cutting-Tool 2 insert holders for cutting range a) b) Advantages This tool makes operations possible in workpieces, which cannot be clamped on turning machines. Applications Making grooves (IN- or special grooves) up to a Cutting depth of max. 4,0 Cutting width of max. 6,5 Rough Adjustment 1. Removing the clamping screw 2. Rough adjustment of the insertholder over the screening system (2,5 ) 3. Low tighten the clamping screw Fine Adjustment 1. Fine adjustment over the fine adjustment screw 2. Tighten the clamping screw Request Form for Grooving Please download our fillable PF form for a detailed grooving request and fax or send us back via mimatic.de 9 Request form: 163

166 Special- and Combination Tools

167 Milling Thread Milling Extended program Face Finish Milling Notch Impact Test Gear Milling Extended program Slot Milling Contour and Radius Milling Chamfering, eburring Extended program Sawing, Slitting Sawing, Cutting, Slitting Extended program Bore Machining Reaming Axial Grooving Axial Grooving, adjustable Special Tools Special- and Combination Tools Cutting ata and Technical Information

168 Special- and Combination Tools Special Solutions Here you see examples of our products and our expertise in the area of special cutting tools. o you have a special application or a production problem? Ask us we gladly accept the challenge and develop together with you a solution in the areas of: Milling Thread Milling Slots Chamfering Facing Grooving Thread milling Fittings Industry 166

169 Special- and Combination Tools Thread milling Automotive Industry Coon Rail HSK or mi Cutting Tool n jiggering n chamfering Materials: 1. 20MnVS6 2. X15 CrNiSi20 (IN ) HSK or mi Cutting Tool n drilling n face milling n Solid carbide twist drill n chamfering HSK or mi Milling Tool 5 different inserts for n chamfering n thread milling n face milling n counterboring Material: AlMgSi1 (IN ) HSK or mi Milling Tool n contour milling Material: 16MnCrS

170 Special- and Combination Tools Special Solutions Turn-cut milling with TF-AGW and PolySAW Process reliable cutting with short chips and cycle times of almost all materials and geometries. Large thread milling M330x6 with STC1 Material: S355JR Countersinking and circular milling of a brake body with E inserts Material: GGG50 168

171 Special- and Combination Tools Gear milling with STC Material: 58CrV4 Milling of hold grooves in conrods with STC Milling of flanges of motor blocks with TriMILL

172 Cutting ata and Technical Information

173 Milling Thread Milling Extended program Face Finish Milling Notch Impact Test Gear Milling Extended program Slot Milling Contour and Radius Milling Chamfering, eburring Extended program Sawing, Slitting Sawing, Cutting, Slitting Extended program Bore Machining Reaming Axial Grooving Axial Grooving, adjustable Special Tools Special- and Combination Tools Cutting ata and Technical Information

174 Cutting ata and Technical Information Cutting ata Reference Values PolyREAM SolidCUT Material Strength Measurement Ø 2,4-3,15 Ø 4 Ø 4,8-20 at Ø 0,2 Vc (m/min.) fz Vc (m/min.) fz fz fz A R F N S H 1.1 General construction steel < 800 N/² ,20-0, ,03-0,04 0,03-0,06 0,05-0, Free cutting steel < 800 N/² ,20-0, ,03-0,04 0,03-0,06 0,05-0, Unalloyed cementation steel < 800 N/² ,20-0, ,03-0,04 0,03-0,06 0,05-0, Alloyed cementation steels < 1000 N/² ,15-0, ,01-0,02 0,01-0,03 0,05-0, Unalloyed heat-treatable steel < 850 N/² ,20-0, ,01-0,02 0,01-0,03 0,05-0, Unalloyed heat-treatable steel < 1000 N/² ,15-0, ,01-0,02 0,01-0,03 0,05-0, Alloyed heat-treatable steel < 800 N/² ,20-0, ,03-0,04 0,03-0,06 0,05-0, Alloyed heat-treatable steel < 1300 N/² ,12-0, ,01-0,02 0,03-0,05 0,04-0, Cast < 850 N/² ,20-0, ,01-0,02 0,04-0,07 0,05-0, Nitriding steel < 1000 N/² ,15-0, ,01-0,02 0,04-0,07 0,05-0, Nitriding steel < 1200 N/² ,15-0, ,01-0,02 0,03-0,05 0,04-0, Ball bearing steel < 1200 N/² ,15-0, ,01-0,02 0,03-0,05 0,04-0, Spring steel < 1200 N/² ,15-0, ,01-0,02 0,03-0,05 0,04-0, Rapid steel < 1300 N/² ,12-0, ,01-0,02 0,03-0,05 0,04-0, Cold work tool steel < 1300 N/² ,12-0, ,01-0,02 0,03-0,05 0,04-0, Hot work tool steel < 1300 N/² ,12-0, ,01-0,02 0,03-0,05 0,04-0, Stainless steel, sulphured < 850 N/² ,20-0, ,03-0,04 0,03-0,04 0,05-0, Stainless steel, ferritic < 750 N/² ,20-0, ,03-0,04 0,03-0,04 0,05-0, Stainless steel, martensitic < 900 N/² ,15-0, ,03-0,04 0,03-0,04 0,05-0, Stainless steel, ferritic/martensitic <1100 N/² ,15-0, ,03-0,04 0,03-0,04 0,05-0, Stainless steel, austenitic/ferritic < 850 N/² ,20-0, ,03-0,04 0,03-0,04 0,05-0, Stainless steel, austenitic < 750 N/² ,20-0, ,03-0,04 0,03-0,04 0,05-0, Heat-resisting steel < 1100 N/² ,15-0, ,03-0,04 0,03-0,04 0,05-0, Flake-graphite cast iron N/² ,20-0, ,03-0,07 0,03-0,07 0,04-0, Flake-graphite cast iron N/² ,20-0, ,03-0,07 0,03-0,07 0,04-0, Spheroidal graphite cast iron N/² ,20-0, ,03-0,07 0,03-0,07 0,04-0, Spheroidal graphite cast iron N/² ,20-0, ,03-0,07 0,03-0,07 0,04-0, Whiteheart malleable cast iron N/² ,20-0, ,03-0,07 0,03-0,07 0,04-0, Whiteheart malleable cast iron N/² ,20-0, ,03-0,07 0,03-0,07 0,04-0, Blackheart malleable cast iron N/² ,20-0, ,03-0,07 0,03-0,07 0,04-0, Blackheart malleable cast iron N/² ,20-0, ,03-0,07 0,03-0,07 0,04-0, Aluminium (unalloyed, low alloyed) < 350 N/² ,20-0, ,05-0,07 0,05-0,07 0,06-0, Aluminium alloys < 0,5% Si < 500 N/² ,20-0, ,05-0,07 0,05-0,07 0,06-0, Aluminium alloys 0,5-10% Si < 400 N/² ,05-0,07 0,05-0,07 0,06-0, Aluminium alloys 10-15% Si < 400 N/² ,05-0,07 0,05-0,07 0,06-0, Aluminium alloys > 15% Si < 400 N/² ,05-0,07 0,05-0,07 0,06-0, Cooper (unalloyed, low alloyed) < 350 N/² ,20-0, ,05-0,07 0,05-0,07 0,06-0, Copper wrought alloys < 700 N/² 4.8 Cooper special alloys < 200 HB 4.9 Cooper special alloys < 300 HB 4.10 Cooper special alloys > 300 HB 4.11 Brass, short-chipping, Bronze, Red brass < 600 N/² ,20,0, ,05-0,07 0,05-0,07 0,06-0, Brass, long-chipping < 600 N/² 4.13 Thermoplastic ,08-0,1 0,08-0,1 0,1-0, Thermosetting plastic ,08-0,1 0,08-0,1 0,1-0, Fibre-reinforced plastics ,02-0,04 0,02-0,04 0,03-0, Magnesium and magnesium alloys < 850 N/² 4.17 Graphite 4.18 Wolfram and wolfram alloys 4.19 Molybdenum and molybdenum alloys Pure nickel Nickel alloys ,20-0, Nickel alloys < 850 N/² ,20-0, ,02-0,04 0,02-0,04 0,03-0, Nickel-chrome alloys Nickel- and cobalt alloys < 1300 N/² 5.6 Nickel- and cobalt alloys < 1300 N/² 5.7 High temperature alloys < 1300 N/² 5.8 Nickel-cobalt-(chrome-) alloys < 1400 N/² 5.9 Pure Titanium < 900 N/² 5.10 Titanium alloys < 700 N/² ,15-0, Titanium alloys < 1200 N/² ,12-0, ,01-0,03 0,01-0,03 0,01-0, Hardened steel < 45 HRc ,04-0, ,03-0,05 0,03-0, HRc ,04-0, ,03-0,05 0,03-0, HRc ,03-0, ,02-0,04 0,02-0, HRc ,03-0, HRc ,02-0,04 * The indicated feed values apply only with circular bringing in loop. uring linear bringing in movement the feed motion amounts to max. 30% 172

175 Cutting ata and Technical Information System 14, TrioCUT PolyMILL 3/6 Cutting Edges TriMILL 12, 14,5, 15, 17, 20, 25 21, 26 Vc (m/min.) fz fz Vc (m/min.) fz Vc (m/min.) fz ,1-0,3 0,05-0, ,05-0, ,05-0, ,1-0,3 0,05-0, ,05-0, ,05-0, ,1-0,3 0,05-0, ,05-0, ,05-0, ,1-0,3 0,05-0, ,05-0, ,05-0, ,1-0,3 0,05-0, ,05-0, ,05-0, ,1-0,3 0,05-0, ,05-0, ,05-0, ,1-0,3 0,05-0, ,05-0, ,05-0, ,1-0,2 0,05-0, ,05-0, ,05-0, ,1-0,3 0,05-0, ,05-0, ,1-0,2 0,05-0, ,05-0, ,05-0, ,1-0,2 0,05-0, ,05-0, ,05-0, ,1-0,2 0,05-0, ,05-0, ,1-0,2 0,05-0, ,05-0, ,05-0, ,1-0,2 0,05-0, ,05-0, ,05-0, ,1-0,2 0,05-0, ,05-0, ,05-0, ,1-0,2 0,05-0, ,05-0, ,05-0, ,05-0, ,05-0, ,1-0,3 0,05-0, ,05-0, ,05-0, ,05-0, ,05-0, ,05-0, ,05-0, ,1-0,2 0,05-0, ,05-0, ,05-0, ,05-0, ,1-0,3 0,05-0, ,05-0, ,05-0, ,1-0,3 0,05-0, ,05-0, ,05-0, ,1-0,3 0,05-0, ,05-0, ,05-0, ,1-0,3 0,05-0, ,05-0, ,05-0, ,1-0,3 0,05-0, ,05-0, ,05-0, ,1-0,3 0,05-0, ,05-0, ,05-0, ,1-0,3 0,05-0, ,05-0, ,05-0, ,1-0,3 0,05-0, ,05-0, ,05-0, ,1-0,3 0,05-0, ,05-0,12 0,05-0, ,1-0,3 0,05-0, ,05-0,12 0,05-0, ,15-0, ,05-0, ,15-0, ,05-0, ,15-0, ,05-0, ,15-0, ,05-0, ,15-0, ,05-0, ,05-0, ,05-0, ,05-0, ,05-0, ,01-0, ,01-0, ,01-0, ,01-0, ,03-0, ,03-0, ,03-0,

176 Cutting ata and Technical Information Cutting ata Reference Values STC PolySAW / eepmill Material Strength STC-1 STC-2 STC-3 0,3 x S max. 0,6 x S max. S max. Vc (m/min.) fz fz Vc (m/min.) fz fz fz A R F N S H 1.1 General construction steel < 800 N/² ,05-0,2 0,05-0, ,03-0,05 0,02-0,04 0,015-0, Free cutting steel < 800 N/² ,05-0,2 0,05-0, ,03-0,05 0,02-0,04 0,015-0, Unalloyed cementation steel < 800 N/² ,05-0,2 0,05-0, ,03-0,05 0,02-0,04 0,015-0, Alloyed cementation steels < 1000 N/² ,05-0,2 0,05-0, ,03-0,05 0,02-0,04 0,015-0, Unalloyed heat-treatable steel < 850 N/² ,05-0,2 0,05-0, ,03-0,05 0,02-0,04 0,015-0, Unalloyed heat-treatable steel < 1000 N/² ,05-0,2 0,05-0, ,03-0,05 0,02-0,04 0,015-0, Alloyed heat-treatable steel < 800 N/² ,05-0,2 0,05-0, ,03-0,05 0,02-0,04 0,015-0, Alloyed heat-treatable steel < 1300 N/² ,05-0,2 0,05-0, ,03-0,05 0,02-0,04 0,015-0, Cast < 850 N/² ,05-0,2 0,05-0, ,03-0,05 0,02-0,04 0,015-0, Nitriding steel < 1000 N/² ,05-0,2 0,05-0, ,03-0,05 0,02-0,04 0,015-0, Nitriding steel < 1200 N/² ,05-0,2 0,05-0, ,03-0,05 0,02-0,04 0,015-0, Ball bearing steel < 1200 N/² ,05-0,2 0,05-0, ,03-0,05 0,02-0,04 0,015-0, Spring steel < 1200 N/² ,05-0,2 0,05-0, ,03-0,05 0,02-0,04 0,015-0, Rapid steel < 1300 N/² ,05-0,2 0,05-0, ,03-0,05 0,02-0,04 0,015-0, Cold work tool steel < 1300 N/² ,05-0,2 0,05-0, ,03-0,05 0,02-0,04 0,015-0, Hot work tool steel < 1300 N/² ,05-0,2 0,05-0, ,03-0,05 0,02-0,04 0,015-0, Stainless steel, sulphured < 850 N/² ,05-0,2 0,05-0, ,03-0,05 0,02-0,04 0,015-0, Stainless steel, ferritic < 750 N/² ,05-0,2 0,05-0, ,03-0,05 0,02-0,04 0,015-0, Stainless steel, martensitic < 900 N/² ,05-0,2 0,05-0, ,03-0,05 0,02-0,04 0,015-0, Stainless steel, ferritic/martensitic <1100 N/² ,05-0,2 0,05-0, ,03-0,05 0,02-0,04 0,015-0, Stainless steel, austenitic/ferritic < 850 N/² ,05-0,2 0,05-0, ,03-0,05 0,02-0,04 0,015-0, Stainless steel, austenitic < 750 N/² ,05-0,2 0,05-0, ,03-0,05 0,02-0,04 0,015-0, Heat-resisting steel < 1100 N/² ,05-0,2 0,05-0, ,03-0,05 0,02-0,04 0,015-0, Flake-graphite cast iron N/² ,05-0,2 0,05-0, ,03-0,05 0,02-0,04 0,015-0, Flake-graphite cast iron N/² ,05-0,2 0,05-0, ,03-0,05 0,02-0,04 0,015-0, Spheroidal graphite cast iron N/² ,05-0,2 0,05-0, ,03-0,05 0,02-0,04 0,015-0, Spheroidal graphite cast iron N/² ,05-0,2 0,05-0, ,03-0,05 0,02-0,04 0,015-0, Whiteheart malleable cast iron N/² ,05-0,2 0,05-0, ,03-0,05 0,02-0,04 0,015-0, Whiteheart malleable cast iron N/² ,05-0,5 0,05-0, ,03-0,05 0,02-0,04 0,015-0, Blackheart malleable cast iron N/² ,05-0,2 0,05-0, ,03-0,05 0,02-0,04 0,015-0, Blackheart malleable cast iron N/² ,05-0,2 0,05-0, ,03-0,05 0,02-0,04 0,015-0, Aluminium (unalloyed, low alloyed) < 350 N/² ,05-0,2 0,05-0, ,03-0,05 0,02-0,04 0,015-0, Aluminium alloys < 0,5% Si < 500 N/² ,05-0,2 0,05-0, ,03-0,05 0,02-0,04 0,015-0, Aluminium alloys 0,5-10% Si < 400 N/² 4.4 Aluminium alloys 10-15% Si < 400 N/² 4.5 Aluminium alloys > 15% Si < 400 N/² 4.6 Cooper (unalloyed, low alloyed) < 350 N/² ,1-0,25 0,1-0, ,03-0,05 0,02-0,04 0,015-0, Copper wrought alloys < 700 N/² 4.8 Cooper special alloys < 200 HB 4.9 Cooper special alloys < 300 HB 4.10 Cooper special alloys > 300 HB 4.11 Brass, short-chipping, Bronze, Red brass < 600 N/² ,1-0,25 0,1-0, ,03-0,05 0,02-0,04 0,015-0, Brass, long-chipping < 600 N/² 4.13 Thermoplastic ,1-0,25 0,1-0, ,03-0,05 0,02-0,04 0,015-0, Thermosetting plastic ,1-0,25 0,1-0, ,03-0,05 0,02-0,04 0,015-0, Fibre-reinforced plastics 4.16 Magnesium and magnesium alloys < 850 N/² 4.17 Graphite ,1-0,25 0,1-0, ,03-0,05 0,02-0,04 0,015-0, Wolfram and wolfram alloys 4.19 Molybdenum and molybdenum alloys Pure nickel Nickel alloys ,05-0,2 0,05-0, ,03-0,05 0,02-0,04 0,015-0, Nickel alloys < 850 N/² ,05-0,2 0,05-0, ,03-0,05 0,02-0,04 0,015-0, Nickel-chrome alloys Nickel- and cobalt alloys < 1300 N/² 5.6 Nickel- and cobalt alloys < 1300 N/² 5.7 High temperature alloys < 1300 N/² 5.8 Nickel-cobalt-(chrome-) alloys < 1400 N/² 5.9 Pure Titanium < 900 N/² 5.10 Titanium alloys < 700 N/² ,01-0,08 0,01-0, ,03-0,05 0,02-0,04 0,015-0, Titanium alloys < 1200 N/² ,01-0,08 0,01-0, ,03-0,05 0,02-0,04 0,015-0, Hardened steel < 45 HRc ,03-0,1 0,03-0, ,03-0,05 0,02-0,04 0,015-0, HRc ,03-0,1 0,03-0, ,03-0,05 0,02-0,04 0,015-0, HRc ,01-0,05 0,01-0, ,03-0,05 0,02-0,04 0,015-0, HRc ,01-0,04 0,01-0, ,03-0,05 0,02-0,04 0,015-0, HRc * The indicated feed values apply only with circular bringing in loop. uring linear bringing in movement the feed motion amounts to max. 30% 174

177 Cutting ata and Technical Information Axial Cutting CT-Counterboring TrioCUT rill Milling FKN 7x 6x 3x 3x shaft shaft shaft shaft Vc (m/min.) Vc (m/min.) fz Vc (m/min.) Vc (m/min.) Vc (m/min.) Vc (m/min.) fz Vc (m/min.) fz ,05-0, , ,2-0, ,05-0, , ,2-0, ,05-0, , ,2-0, ,05-0, , ,2-0, ,05-0, , ,2-0, ,05-0, , ,2-0, ,05-0, , ,2-0, ,05-0, , ,15-0, ,05-0, , ,2-0, ,05-0, , ,15-0, ,05-0, , ,15-0, ,05-0, , ,15-0, ,05-0, , ,15-0, ,05-0, , ,15-0, ,05-0, , ,15-0, ,05-0, , ,15-0, ,05-0, , ,05-0, , ,05-0, , ,2-0, ,05-0, , ,05-0, , ,05-0, , ,15-0, ,05-0, , ,05-0, , ,2-0, ,05-0, , ,2-0, ,05-0, , ,2-0, ,05-0, , ,2-0, ,05-0, , ,2-0, ,05-0, , ,2-0, ,05-0, , ,2-0, ,05-0, , ,2-0, ,05-0, , ,2-0, ,05-0, , ,2-0, , ,05-0, , ,05-0, , ,05-0, , ,05-0, , , ,

178 Cutting ata and Technical Information Material Examples Material subgroup Identifier Norm marking IN- Tensile strength N/ 2 Hardness HB AISI / SAE / ASTM Unalloyed steel 800 N/ 2 Constructional steel St A 264 St St A 572 Carbon steel C M 1010 C C C Machining steel 35S S SMn SMn SMnPb L13 9SMnPb L14 Case hardened steel Quenched steel 13Cr MnCr C Unalloyed steel 1000 N/ 2 Constructional steel Cf Ck Ck Ck Cr CrMo CrMo CrMo Cr CrMo CrNiMo Mn Cr CrMo CrMo CrMo C35 E C C C Cf Ck Ck Case hardened steel 14NiCr MnCr Ck Unalloyed and alloyed steel 1200 N/ 2 Case hardened steel 14NiCr MnCr 5 V CrNiMo Nitriding steel 31CrMio V CrNiMo CMoV

179 Cutting ata and Technical Information Material Examples Material subgroup Identifier Norm marking IN- Tensile strength N/ 2 Hardness HB AISI / SAE / ASTM Unalloyed and Quenched steel 100Cr alloyed steel 25CrMo N/ 2 30CrNiMo CrMo Cr Mn CrMo CrMo Cold work tool steel 100Cr L3 100MnCrW V W CrV L2 50CrV CrV WCrV S1 90MnCrV S X100 CrMoV A2 X165 CrMoV X210 Cr X210 CrW X50 CrMoW Hot work tool steel 35NiCrMo CrMnMo WCrV S1 55NiCrMoV L6 60NiCrMoV X30WCrV WCrV H21 X32 CrMoV H10 X36CrMo X38CrMoV H11 X40CrMoV H13 X42Cr Unalloyed and Heat resistant steel 35CrNiMo alloyed steel NiCr19 CoMo N/ 2 X5NiCrTi Tool steel 50CrV NiCrMoV X155CrVMo X210CrW Stainless steel standard alloyed GX10CrNi (V2A) GX20Cr GX5CrNI CF-8 GX8CrNi X10Cr X10CrNiS X105CrMo C X12CrMoS F X12CrNi X12CrS

180 Cutting ata and Technical Information Material Examples Material subgroup Identifier Norm marking IN- Tensile strength N/ 2 Hardness HB AISI / SAE / ASTM Stainless steel (V2A) standard alloyed X15Cr X2CrNi L X20Cr X17CrNi X22CrNi X3CrNiN X30Cr F X39Cr X46Cr X5CrNi CA6-NM X5CrNi X5CrNi X6CrAl X6CrMo X6 Cr X6Cr Stainless steel with high chrome-nickel rate (V4A) high alloyed GX5CrNiMo CF-8M GX5CrNiNb X1NiCrMoCuN UNSN08904 X6CrNiTi X2CrMoTi X2CrNiMo L X2CrNiMo L X2CrNiMoN LN X2CrNiMo X2CrNiMoN S31803 X4CrNiMoN X7CrNiAl X5CrNiMo X5CrNiMo X5CrNiNb X6CrNb X6CrNiMoTi Ti X6CrNiNb X6CrTi X6CrTi High-speed steel S T15 S T1 S T5 S T4 S M42 S M1 S M7 S M34 S M3 Class2 S M2 S S M41 SC M3 178

181 Cutting ata and Technical Information Material Examples Cast Iron, Nonferrous Metals Material subgroup Identifier Norm marking IN- Tensile strength N/ 2 Hardness HB AISI / SAE / ASTM Cast iron Grey cast iron GG A48-20 B GG A48-25 B GG A48-30 B GG A48-35 B GG A48-45 B GG A48-50 B GG A48-55 B Spherulitic graphite iron GGG GGG GGG GGG Malleable cast iron GTW Material subgroup Identifier Norm marking IN- Tensile strength N/ 2 Hardness HB AISI / SAE / ASTM Aluminium, Cooper, Cooper alloys Aluminium, unalloyed Al Al E-Al A Cooper, unalloyed SF-Cu C Messing, long-chipping CuZn C Bronze, low density G-CuSn 6 ZnNi C Red bronze G-CuSn 5 ZnPb C Aluminium, alloyed Bronze hard G-AlSi A413 G-AlSi 10 MgCu G-AlSi 12 Cu G-AlSi 5 Mg G-AlSi 6 Cu G-AlSi 7 Mg A356.2 G-AlSi 8 Cu G-AlSi 9 Mg G-CuAl 11 Ni CuSn & Zn Aluminium special alloys Aluminium special alloys AlCuMg A AlMg A AlMg B AlMg 1 SiCu AlMg AlMg AlMg A

182 Cutting ata and Technical Information Material Examples Nonferrous Metals Material subgroup Identifier Norm marking IN- Tensile strength N/ 2 Hardness HB AISI / SAE / ASTM Aluminium special alloys Aluminium special alloys AlMgSi AlMgSi AlMn 1 Mg AlMnCu AlZnMgCu AlZnMgCu G-AlMg G-AlMg 5Si Cooper alloys Messing, short-chipping CuZn39Pb CuZN40Mn1Pb CuZn44Pb Nickel alloys Nickel alloys Hastelloy C Hastelloy C Inconel Nimonec Titan alloys Titan alloys TiAl 5 Sn TiAl 6V Cu-Al-Fe alloys Chilled cast iron Ampco 21 Ampco 22 Ampco 25 Ampco 26 Thermoplastic Thermoplastic Polyamid Polystyrol Polyvenylchlorid Ultramid Thermosetting plastic and fibre-reinforced plastic Thermosetting plastic Fibre-reinforced plastic Bakelid Ferrozell Pertinax CFK GFK 180

183 Cutting ata and Technical Information Calculation Formula for the Circular Milling Calculating the feed rate of the cutting center path (Outer contour) Calculating the feed rate of the cutting center path (Inner contour) Plunge in feed Plunge in the arc Calculation of the middle chip thickness n (rpm) Spindle speed vc (m/min) Cutting speed d () Cutter diameter () Shaft or bore diameter v f (/min) Plunge feed v f2 (/min) Effective feed speed v f3 (/min) Prograed feed speed (Cutter center track) f z () Feed per insert z of inserts a r () Chip depth, radial h m () Middle chip thickness

184 Cutting ata and Technical Information Information about Circular Milling Internal milling External milling The best relation between bore diameter and cutter diameter is 2:1 due to smaller angle of contact, which results in a smooth machining. Synchronous milling is recoended. Plunge in with a circle Straight plunge in If possible, always plunge in with a circle. If plunging in straight, only use 1/3 of the feed. After having reached the plunge depth, move with full speed. Prograed feed regarding to cutter center Effective feed regarding to cutter O.. U program U effective Always check the real feed speed at cutter O.. Assembling Instructions Changing Inserts Clamp cutter before changing insert. Loosen insert screw. Remove used insert and clean the insert pocket before clamping new insert. Please use the appropriate TIP hex key for the tighening of the inserts. Changing Clamping Screws Only for circular milling cutter no

185 Cutting ata and Technical Information Information about Circular Thread Milling Internal Thread Right-hand Thread (climb milling) Left-hand Thread (up-cut milling) Left-hand Thread (climb milling) Right-hand Thread (up-cut milling) External Thread Right-hand Thread (climb milling) Left-hand Thread (up-cut milling) Left-hand Thread (climb milling) Right-hand Thread (up-cut milling) n = Rotation direction to the right p = Feed direction axial (1 revol. per pitch) u = Feed direction radial Always try to use climb milling process. If the thread is longer than insert length, cut in two steps. If you plunge in with a circle, please watch your axial feed (depending on pitch)

186 Cutting ata and Technical Information Plunge-in Ramps Effect of In- and Outward Movements 90 plunge-in 180 plunge-in Straight plunge-in a Plunge-in and -out Processing time Surface quality Tool life Position Always recoended whenever possible. a Plunge-in and -out Processing time Surface quality Tool life Position To be used for large tool diameters in relation to the core diameter, e.g. for all STC tools. a Plunge-in and -out Processing time Surface quality Tool life straight +++ Position Not recoended. When straight plunge-in, use only 1/3 of feed. After reaching the depth of grooving, give full feed. 184

187 Cutting ata and Technical Information Prograing Example rill Thread Milling I and J incremental from the starting point. Cycle time 57 sec. Material 1045 M 32 x 1,5 18 N1 G.. N2 G.. N10 S3000 T.. N20 G0 X0 Y0 Z1 M13 N30 G43 X N40 G41 N50 G3 X Y0 Z-1 I15.15 J0 F1500 N60 G3 X Y0 Z-3 I15.15 J0 N70 G3 X Y0 Z-5 I15.15 J0 N80 G3 X Y0 Z-7 I15.15 J0 N90 G3 X Y0 Z-9 I15.15 J0 N100 G3 X Y0 Z-11 I15.15 J0 N110 G3 X Y0 Z-13 I15.15 J0 N120 G3 X Y0 Z-15 I15.15 J0 N130 G3 X Y0 Z-17 I15.15 J0 N140 G3 X Y0 Z-18 I15.15 J0 N150 G3 X Y0 Z-18 I15.15 J0 N160 G1 X Y-0.85 N170 G3 X0 Y-16 Z I15.15 J0 F600 N180 G3 X0 Y-16 Z I0 J16 N190 G3 X15.15 Y-0,85 Z I0 J15.15 N200 G40 N210 G0 X0 Y0 N220 G0 Z1 N230 M30 Selection of the level Zero offset to the hole center Technology data 1 over workpiece, hole center up to the outline Cutting edge radius adjustment, left of the outline Circular drill-milling, infeed 2 Circular drill-milling, infeed 2 Circular drill-milling, infeed 2 Circular drill-milling, infeed 2 Circular drill-milling, infeed 2 Circular drill-milling, infeed 2 Circular drill-milling, infeed 2 Circular drill-milling, infeed 2 Circular drill-milling, infeed 2 Circular drill-milling, infeed 1 Circular face milling to the starting point of the inward circular arc Inward circular arc with pitch in Z Thread milling Outward circular arc eselection of the cutting edge radius adjustment to hole center Outfeed to 1 over workpiece End of program Grades K On request. Uncoated universal grade for turning unalloyed grey cast iron, black heart castings, alloys and non-ferrous metals with stable machining conditions. High wear resistance. P On request. Uncoated universal grade for turning steel. Good resistance to thermal and mechanical stress with high wear resistance and edge toughness. FKN Uncoated grade with fine grain, specifically for titanium and other alloys as well as non-ferrous metals. The homogeneous structure ensures good edge toughness and resistance to wear at high cutting speeds Grade with multi-layer wear-resistant coating for dry and high-speed machining. Very high thermal and chemical resistance in combination with long service life. Grade with multi-layer wear-resistant coating for dry and high-speed machining. Very high thermal and chemical resistance in combination with long service life. Very good for machining of alloyed and stainless steel. Grade with multi-layer wear-resistant coating for dry and high-speed machining. Very high thermal and chemical resistance in combination with long service life. Very good for hard machining, stainless steel and materials that are difficult to machine. Grade with special coating for machining of aluminum, copper and brass

188 Your Partner For Clever Tooling Circular- and Thread Milling Tools RPK-Reamers with Polygonal Interface riven Toolholders for CNC Machining Centers riven Toolholders for CNC Turning Machines Multi-Spindle Technology Modular Quick Change Toolholders mimatic mi Static Toolholders for CNC Turning Machines Precision Chucks Special Cutting Tools KATALOG-ZW-E08 Made in Germany mimatic GmbH Westendstraße Betzigau Phone +49 (0) 831 / Fax +49 (0) 831 / info@mimatic.de