Installation Tooling System Taps Thin-Wall C-taps Run=Tap, AWG only W28VT PURPLE 15 U997 ORANGE 997 U654 PURPLE 654
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1 Compression Connections Die Index Chart BURNDY C-10 Conductor Lugs & Splices One & Two Hole AWG Flex Die Color Index #8/#6 sol #8 #6 #6 #4 #4 #3/#2 sol #2 #2 #1 #1 1/0 1/0 2/0 2/0 3/0 3/0 4/0 4/ /0 / 250 class G & H 262/250 class I, K & M / W8CVT U8CRT W5CVT U5CRT W4CVT U4CRT W3CRT U3CRT W2CVT U2CRT W1CVT U1CRT-1 W25VT U25RT W26VT U26RT W27VT U27RT W28VT U28RT W29VT U29RT W30VT U30RT W31VT U31RT W32VT U32RT W34VT U34RT T&B Index* Installation Tooling System Taps Thin-Wall C-taps Run=Tap, AWG only Taps Heavy Duty C-Taps Run=Tap Taps H-Taps Run=Tap Code (Flex) Die Color Index Die Color Index Die Color Index RED W4CVT GRAY 8 U240 RED 240 U11T-1 GREEN 11 BLUE 7 24 W2CVT BROWN 10 UC BROWN C US: Canada: UB- GRT ORANGE GRAY 8 29 W25VT PINK 12 UC BROWN C UC BROWN C WHITE 9 29 W26VT BLACK 13 UC BROWN C UC BROWN C BROWN W27VT ORANGE 14 UC BROWN C UC BROWN C GREEN 11 PINK 12 BLACK 13 ORANGE 14 PURPLE (37) 37 (42) 42 (45) 45 (50) 50 (54) W28VT PURPLE 15 U997 ORANGE 997 U654 PURPLE 654 W29VT YELLOW 16 U997 ORANGE 997 U654 PURPLE 654 REFER TO CATALOG BG U997 ORANGE 997 U654 PURPLE U997 ORANGE 997 U654 PURPLE U997 ORANGE 997 U654 PURPLE 654 YELLOW U997 ORANGE 997 U654 PURPLE 654 WHITE U1104 BROWN 1104 U1104 BROWN 1104 RED U1104 BROWN 1104 U1104 BROWN 1104 BLUE 19 (76) U1104 BROWN 1104 U1104 BROWN 1104 BROWN (87) U1104 BROWN 1104 U1104 BROWN / 535 U38XRT PINK L99 (99) P1103 BLUE 1103 PYFR YELLOW KR 600 U36RT GREEN P1103 BLUE 1103 PYFR YELLOW KR 700 U38RT PINK P1103 BLUE 1103 PYFR YELLOW KR U39RT BLACK 24 (106) P1103 BLUE 1103 PYFR YELLOW KR 750 / 777 U44XRT YELLOW L115 (115) 800 P40RT ORANGE P1102 WHITE 1102 PYFR YELLOW KR 1000 P44RT WHITE P1102 WHITE 1102 PYFR YELLOW KR * Die set with a dash CK are not UL Listed. Please consult factory for further information Bolt Equivalent Unified Inch Hole Size Metric Equivalent 1/4 M6 5/16 M8 3/8 M10 1/2 M12 5/8 M16
2 BURNDY TYPE YCHC C-TAP COPPER CRIMPIT Compression Connections Copper Compression C-Tap Electro Tin Plated C C Features & Benefits Wide range of run/tap combinations including Class B code I and locomotive flexible conductor combinations. All (B/B, B/I, I/I) combinations are recommended Each connector accommodates many cable combinations, allowing maximum flexibility for the design and installation of a system Color-coded on the connector that matches the die Provides matched system for fast and easy installation Each connector has a recommended insulating cover available. Flame retardant type CF-FR covers meet oxygen index 28 and UL94 V-O requirements A complete insulated UL Listed installation is provided Die index embossed on connector after completion of crimp Permanent inspectability of installed connector is insure consistently reliable and dependable connections BURNDY Catalog Number Flame Retardant Cover Conductor Sizes Code/(Flex) Cable Tooling ( No. of Crimps) Clear Cat. No. YCHC44TC44 CCFR-FR CFR-FR ( ) YCHC39TC39 CCFR-FR CFR-FR YCHC39TC31 CCFR-FR CFR-FR YCHC39TC2 CCFR-FR CFR-FR YCHC34TC34 CCFN-FR CFN-FR YCHC34TC29 CCFN-FR CFN-FR YCHC34TC2 CCFN-FR CFN-FR YCHC29TC29 CCFDXFR CFD-FR YCHC29TC2 CCFD-FR CFD-FR Black Cat. No. Main Tap 1 Tap ( ) 500-4/0 (350-4/0) (4/0-2) YCHC2TC2 CCFO-FR CFO-FR 2-6 Str./ Sol. YCHC8TC (8-12) Note: To properly use tap 2 and/or tap 3 conductors in YCHC connector a conductor from the tap 1 cable range must be included in the tap 1 groove ( ) ( ) (250-2) 2-6 Str./Sol /0 (350-4/0) (4/0-2) 2-6 Str./Sol (4/0-2) 2-6 Str./Sol. 2-6 Str./Sol. Tap 3 Y35 Y750 Y46* Die Index & Embossment H W L Canada: US: Color Code Strip Length P White /4 P Blue /8 2-6 Str./ Sol. P Blue /8 P Blue /8 U U Brown /4 2-6 Str./ Sol. U U Brown U U Brown U997 1 U997 1 Orange U251 1 U251 1 Red U-C 1 U-C 1 U-C 1 Brown C (8-12) To obtain covers made of polyethylene remove suffix-fr (example: CFO). CFO is not flame retardant. * Use PUADP-1 adaptor with U dies in Y46. See tooling section of Master Catalog for complete tool and die listings. U U U Red /8 For applications requiring flame retardant cover, use either a CCFBG-FR (Clear) or CFBG-FR (Black) cover and YH2C2C connector by ordering YH8C8CWCC (Clear) or YH8C8CWC (Black). Note: All dimensions shown are for reference only.
3 Compression Connections Copper Compression H-Tap BURNDY TYPE YH H-TAP COPPER CRIMPIT (Continued) COLOR CODE DIE AND CRIMP INFORMATION ELECTRO-TIN PLATED Fig.1 C-134 CONDUCTOR RANGE Fig.2 THIRD HAND Fig.3 Fig.4 w Fig.6 Fig.5 H TABLE 3 INSTALLATION TOOLING + DIMENSIONS Kit Catalog Number Tooling ( No. of Crimps) BURNDY Catalog Flame Retardant Cover Fig. Color Die Index & Strip Number Clear Black No. Y35 Y750 Y46* Code Embossment H W L Length YH4444 YH4444WCC YH4444WC 1 P White /8 YH4434* YH4434WCC* YH4434WC 6 P Yellow KR /8 YH4429 YH4429WCC YH4429WC 5 PYFR 1 Yellow KR /8 YH3939 YH3939WCC YH3939WC 1 PYFR 1 Yellow KR /8 YH3931 YH3931WCC YH3931WC 2 PYFR 1 Yellow KR /16 YH3434 YH3434WCC YH3434WC 1 U1104M U1104 YH3429 YH3429WCC YH3429WC 2 U1104M U1104 YH2929 YH2929WCC YH2929WC 1 U654 1 YH292C YH292CWCC YH292CWC 3 U654 1 YH298C YH298CWCC YH298CWC 3 U P1104 U1104M P1104 U1104M U654 P654 U654 P654 U654 P654 1 Brown /8 1 Brown /8 1 Purple /16 1 Purple /16 1 Purple /16 YH2C2C YH2C2CWCC YH2C2CWC 4 U-C 1 U-C 1 U-C 1 Brown C /8 YH6C6C YH6C6CWCC YH6C6CWC 1 UBGRT 1 UBGRT 1 UBGRT 1 Orange BG /4 YH8C8C YH8C8CWCC YH8C8CWC 4 U11T-1 1 U11T-1 1 U11T-1 1 Green /4 Use PUADP-1 adaptor with U dies in Y46. See tooling section of this catalog for complete tool and die listings. * Not CSA Approved. Note: All H-Taps ROHS compliant. Note: All dimensions shown are for reference only. US: Canada:
4 Compression Connections Copper Compression Split H-Tap BURNDY TYPES YSH H COPPER CRIMPIT Color Code Die and Crimp Information C-136 COPPER SPLIT COMPRESSION WYE TAP CONNECTOR Conductor Range Electro-Tinplated TAP 1 TAP 1 Fig. 1 Fig. 2 TAP 2 TAP 3 The YSH heavy duty connectors are designed for insulated underground wye splices. The split H copper CRIMPIT connector is longer than our standard H copper CRIMPIT and is suitable for use on high voltage (15kV) power cables with copper conductors. The connectors cannot be used with oil filled or mass impregnated cables since no oil stop is provided. The connector is installed with standard BURNDY HYPRESS tools and is made of tin-plated electrolytic copper. Expanded Tap 1 Components Expanded Catalog Number Tap 1 Range YSH-292C-E #2 Str. YSH-2925-E 1/0 Str. Features & Benefits Accommodates a wide range of run/tap copper cable combinations including both flexible and code combinations. All (B/B, B/I, I/B, I/I) combinations acceptable Each connector has many copper cable combination applications allowing maximum flexibility for the design and installation of a system Tap grooves function independently from each other; use of one tap is required, balance may be used or left empty Provides maximum design and installation flexibility Color code on the connector matches installation die Provides matched system for fast and easy installation Die index embossed on connector after completion of crimp Permanent inspectability of installed connectors to ensure consistently reliable and dependable connections Insulation is not provided. Insulation can be obtained from Raychem ( ) type HVSY Splice kits for 15 kv installations A complete IEEE kv installation is provided Catalog Number YSH YSH YSH YSH YSH Conductor Sizes Code Expanded Tap 1 (Flex Cable) Fig. # AWG Tap 1 Tap 2 Tap kcmil - #2 AWG (4/0-2) 500 kcmil - 4/0 AWG (350-4/0) Kcmil (350-4/0) Kcmil ( ) Kcmil ( ) 250 kcmil - #2 AWG (4/0-2) 250 kcmil -1/0 AWG (4/0-1/0) 500 kcmil - 4/0 AWG (350-4/0) 4/0-1/0 AWG (350-1/0) Kcmil ( ) * Use PUADP-1 adaptor with U dies in Y46. The Y46 and P dies result in a smooth crimp surface and is recommended for voltages above 600 V. Y750 Y46* Color Code Die Index & Embossment H W L - - U654 4 P654 2 Purple #1-#6 AWG (1-8) #8-#14 AWG U P Brown U P Brown #1-#6 AWG (1-8) #2-#14 AWG (2-14) - - PYFR 2 Yellow KR PYFR 2 Yellow KR See tooling section of this catalog for complete tool and die listings. Wire Strip Length 1-1/2 in Number of crimps per connector. U dies require double crimps. Note: All dimensions shown are for reference only. Strip Length 1 1/2 Conductor ends remain visible when conductor is split Main Conductor YSH Connector Main Conductor Tap Conductor For continuous and/or tap connections refer to table for conductor ranges. 1 1 Due to thickness of underground wire insulation the minimum recommended strip length from the connector edge is 1 inch. US: Canada:
5 BURNDY Grounding HYGROUND Compression TYPE YSHG HIGH STRENGTH COPPER IRREVERSIBLE COMPRESSION Double H-Tap Connector Type YSHG Double H-Tap grounding series is comprised of five connectors designed to accommodate wire range sizes #14 through 500 kcmil, including ground rod sizes: 3/4", 1", and rebar sizes: #6, #7, #8 and #9. Prefilled with PENETROX E2 and strip sealed. Features & Benefits UL467 Listed Suitable for direct burial in earth or concrete. Material is high conductivity copper extrusion Minimizes resistance, eliminates corrosion due to dissimilar metals. Grooves are prefilled with PENETROX E2 oxide inhibitor and individually sealed Inhibits moisture and contaminants ensuring electrical integrity. E-13 Fig. 1 Fig. 2 Fig. 3 Catalog Number Fig. # Conductor Sizes Tooling (# of crimps) Index Main Tap 1 Tap 2 Tap 3 PAT750/Y750 Y46 Embossment W ±.06 T ±.04 L ±.06 YSHG #9 & #8 Rebar, 1" [25] Ground Rod PYFR (2) KR YSHG YSHG YSHG #6 & #7 Rebar, 1" [25] Cu Clad Ground Rod, 3/4 Ground Rod kcmil Copper #6 Rebar, 3/4" [19] Ground Rod kcmil Copper #6 Rebar, 3/4" [19] Ground Rod 400-4/0 kcmil Copper 1 Not for use on 1 steel ground rod 2 Use PUADP-1 adapter 4/0-1/ PYFR (2) KR /0 U1104 (4) P1104 (2) 2 U1104 (4) /0-1/ U1104 (4) P1104 (2) 2 U1104 (4) Canada: US:
6 BURNDY Tooling Dies UDIEKITCU, UDIEKITCUW, UDIEKITAL, UDIEKITHYGRD BURNDY U DIE KITS The UDIEKITCU and UDIEKITAL die kit includes 15 sets of U dies, type U-RT and U-ART respectively, and the PT29291 die case. These stainless steel color coded dies are for crimping BURNDY YA, YS, YA-A and YS-A type HYLUG TM color coded terminals and splices ranging from #6 AWG through 750 kcmil. The UDIEKITCUW includes 9 sets of wide stainless steel, color coded U dies are for crimping BURNDY long barrel YA type HYLUG TM and YS type HYLINK TM color coded terminals and splices ranging from #8 AWG through 4/0 AWG. The wide U dies require only one crimp compared to two crimps when using standard width dies on long barrel YA type terminals and YS type splices up to 4/0 AWG. The UDIEKITHYGRD kit includes 8 die sets. Seven dies sets are used to install the BURNDY HYGROUND irreversible compression grounding connectors, and the U2CABT die set for precrimping 1/2", 5/8" and 3/4" ground rods for increased rotational resistance. BURNDY U dies are used in the Y35, Y39, Y750 series, PAT750-18V series, Y46 and PAT46-18V (with PUDAP-1 adapter) tools. UDIEKITHYGRD Includes Catalog Number UC UO U997 PU998 U1011 U1104 U1105 U2CABT (Ground rod pre-crimp die) PT29291 (Die case) Wire Size UDIEKITCU Includes UDIEKITCUW Includes UDIEKITAL Includes #8 AWG not in kit U8CRTW not in kit #6 AWG U5CRT U5CRTW U6CABT #4 AWG U4CRT U4CRTW U4CABT #2 AWG U2CRT U2CRTW U2CABT #1 AWG U1CRT-1 U1CRT-1W U1CART 1/0 AWG U25RT U25RTW U25ART 2/0 AWG U26RT U26RTW U26ART 3/0 AWG U27RT U27RTW U27ART 4/0 AWG U28RT U28RTW U28ART 250 kcmil U29RT U29ART 300 kcmil U30RT U30ART 350 kcmil U31RT U31ART 400 kcmil U32RT N/A U32ART 500 kcmil U34RT U34ART 600 kcmil U36RT U36ART 750 kcmil U39RT U39ART-2 Die Case PT29291 PT29291 PT29291 Canada: US:
7 Reference BURNDY PRESENT INSTALLATION TOOL INDEX (continued) DIE DIELESS TOOLS INSTALLATION TOOLING USING DIES GROOVE MECH. HYD. DIE INFORMATION MECHANICAL HYDRAULIC BURNDY EEI MR, MY Y644 TYPE COLOR MD6 OUR840 Y35 Y39 Y750 Y45 Y46 Y60 Ser MY MY MY MY MY MY MY MY MY MY MY UV8L UV8L UV8L UV8L UV8L Y34PL Y34PL Y34PL Y34PL Y34PL U6CD1 U6CD1 U6CD1 U6CD1 U6CD1 Y34PR Y34PR Y34PR Y34PR Y34PR U4CD1 U4CD1 U4CD1 U4CD1 U4CD1 Y34PR Y34PR Y34PR Y34PR Y34PR U3CD1 U3CD1 U3CD1 U3CD1 U3CD1 Y34PR Y34PR Y34PR Y34PR Y34PR U2CD1 U2CD1 U2CD1 U2CD1 U2CD1 Y34PR Y34PR Y34PR Y34PR Y34PR U1CD1 U1CD1 U1CD1 U1CD1 U1CD1 Y34PR Y34PR Y34PR Y34PR Y34PR U25D1 U25D1 U25D1 U25D1 U25D1 U26D1 U26D1 U26D1 U26D1 U26D1 U27D1 U27D1 U27D1 U27D1 U27D1 U28D1 U28D1 U28D1 U28D1 U28D1 U29D1 U29D1 U29D1 U29D1 U29D1 U30D1 U30D1 U30D1 U30D1 U30D1 U31D1 U31D1 U31D1 U31D1 U31D1 U32D1 U32D1 U32D1 U32D1 U32D1 U34D1 U34D1 U34D1 U34D1 U34D P36D Y48PR1 P38D P48PR1 P39D P48PR1 P40D P48PR1 P44D P48PR DIE SET WHITE P DIE SET BLUE P DIE SET BROWN U1104 P DIE SET U1105 P1105 O U27B U27B U27B U27B Y34PR15 Y34PR15 Y34PR15 Y34PR15 US: Canada:
8 BURNDY Reference ALPHA-NUMERIC INDEX BY CATALOG NUMBER (Continued) Catalog Number Page # Catalog Number Page # Catalog Number Page # Catalog Number Page # TN14-6G1 TN14-6LF TN14-8 TN148BF TN14-8F TN14-8LF TN18-10 TN1810BF TN18-10F TN18-10LF TN1 TN1F TN18-38 TN18-4 TN184F TN TN18-6 TN186BF TN18-6F TN18-6G1 TN18-6LF TN18-8 TN188BF TN18-8F TN18-8LF TN20-2F TN20-6F TP10-10 TP1010BF TP10-10F TP10-10LF TP10-10Z TP10-12 TP10-14 TP10-38 TP TP10-6 TP106BF TP10-6F TP10-6LF TP10-6Z TP10-8 TP108BF TP10-8F TP10-8LF TP10-8Z TP14-10 TP1410BF TP14-10F TP14-10LF TP14-10Z TP14-14 TP14-2F TP14-2Z TP14-38 TP14-4 TP TP14-6 TP146BF TP14-6F TP14-6LF TP14-6Z TP14-8 TP148BF TP14-8F B-39 B-39 B-39 B-39 TP14-8LF TP14-8Z TP16-10 TP1610BF TP16-10F TP16-10LF TP16-10Z TP16-14 TP16-2F TP16-2Z TP16-38 TP16-4 TP TP16-6 TP166BF TP16-6F TP16-6LF TP16-6Z TP16-8 TP168BF TP16-8F TP16-8LF TP16-8Z TS-KD TS-RD TS-SQ TTV10 TTV14 TTV18 TWT1 TWT2 U1011 U1104 U1105 U1CART U1CRT-1 U1CRT-1W U25ART U25RT U25RTW U26ART U26RT U26RTW U27ART U27RT U27RTW U28ART U28RT U28RTW U29ART U29RT U2CABT U2CRT U2CRTW U30ART U30RT U31ART U31RT U32ART U32RT U34ART U34RT U36ART U36RT U38XRT N-105 N-105 N-105 B-75 B-75 B-75 G-26 G-26 U39ART-2 U39RT U3CRT U3CRTW U44XRT U4CABT U4CRT U4CRTW U5CRT U5CRTW U6CABT U8CABT U8CRT U8CRTW U997 UB101 UB1027 UB1028 UB1029 UB1030 UB1031 UB1032 UB1033 UB104 UB105 UB106 UB107 UB124 UB178 UB187 UB199 UB204 UB222 UB224 UB230 UB232 UB236 UB242 UB244 UB249 UB254 UB257 UB258 UB260 UB261 UB262 UB263 UB264 UB266 UB267 UB268 UB269 UB271 UB275 UB282 UB291 UB293 UB294 UB300 UB302 UB306 UB310 UB311 UB314 UB315 UB317 UB318 UB319 UB328 UB336 UB344 UB354 UB357 UB358 UB383 UB384 UB390 UB392 UB399 UB400 UB416 UB422 UB425 UB436 UB437 UB464 UB540 UC UC25R2R UC25R2RS UC2834 UC28R UC28RS UC2W28-L UC2W30 UC3040 UC32R UC32RS UC33R UC3444 UC4W28 UC4W28CONKIT UC6W25 UC6W25CONKIT UC8W26-L UCCOVER1BOX25 UCG25R UCG25R2R UCG25R2RS UCG25RS UCG28R UCG28RS UCG32R UCG32RS UCK-1UL UCK-2UL UCK-3UL UCT26RS UCT32RS UCTCOVER UCU28AC UDIEKITAL UDIEKITCU UDIEKITCUW UDIEKITHYGRD UGS350ULDB UGSKIT2 UGSKIT250 UGSKIT8 UH143 H-18 H-18 H-18 H-17 H-17 H-18 A-38 A-35 A-33 A-33 A-35 L-17 O-73 Canada: US:
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