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1 Distributed by: The content and copyrights of the attached material are the property of its owner.

2 Product Facts For single and multiple wire applications Nylon or vinyl or PVF 2 insulated Temperature ratings of 90 C, 105 C, 150 C 300V, 600V or 1000V rated Crescent crimp configuration Covers wire ranges from 24 to 6 AWG [0.2 to 16 mm 2 ] 509 to 42,700 CMA Copper or steel splice material Plated or unplated Solid or stranded copper wire and approved AMP Pre-insulated Closed End Splices have been designed specifically to a n s w e r the need for inexpensive, insulated electrical terminations. They can be used in almost every type of commercial application where multiple wires need to be brought together for a reliable termination. (e.g. large and small appliances and the lighting industry). The Closed End Splice p roducts described in this catalog accommodate wire sizes from 24 through 6 AWG [0.2 to 16 mm 2 ] 509 to 42,700 CMA. The appeal of Closed End Splice pro d- ucts lies in their bro a d range of wire sizes, built in p re-insulation, ease and speed of application, unif o rm re l i a b i l i t y, and low installed cost. As is true of all AMP terminal and splice lines, carefully engineered application tooling has been developed for the Closed End Splice line to provide uniformly high quality terminations. Tool and terminal have been designed as a team to promote ease and speed of application and at the same time to provide precise crimping pressure for every wire size combination. This connection provides maximum conductivity, tensile strength, and high resistance to corrosion. The quality of performance, the facility of installation and the inherent simplicity of Closed End Splices make them ideal for many industrial applications. Need more information? Call Technical Support at the numbers listed below. Technical Support is staffed with specialists well versed in Tyco Electronics products. They can provide you with: Technical Support Catalogs Technical Documents Product Samples Tyco Electronics Authorized Distributor Locations Copyright 1994 by Tyco Electronics All Rights Reserved. AMP, BOMB-TAIL, CERTI-CRIMP, AMP-TAPETRONIC are Trademarks. 1

3 Vinyl BOMB-TAIL Splices VS, ECV Wire Size Range AWG 22 to 6 [0.3 to 16 mm 2 ], CMA 509 to 42,700 L Wire Size Wire L Opening Splice Marking* Part Numbers [mm 2 ] Combination Insulation Dim. Dia. Material Plating (Voltage & Temp. Loose Tape Circular Mils Charts Color Max. Min. Rating Code) Piece Mounted Blue [ ] Blue ,248-4,872 Blue [ ] ,248-4, Red Purple [ ] Purple ,180 Purple Purple [ ] ,248-11, Purple [ ] 1029 Purple ,248-13, Purple Yellow [ ] ,180-13,100 Yellow Black [ ] ,320-20,820 Green [0.8-16] Blue ,500-42,700 1 Bulk package Copper Tin VS Copper Tin VS Copper Tin VS Steel Tin ECV Steel Tin ECV Steel Tin ECV Steel Tin ECV Copper Tin VS Copper Tin VS Copper Tin VS Copper None VS Copper None ECV Copper None ECV Copper None ECV Copper None ECV Copper Tin VS Copper Tin VS Copper Tin ECV Copper Tin VS Copper Tin VS Copper Tin ECV Copper Tin ECV Copper None ECV

4 Nylon Molded Splices ECN, EC Wire Size Range AWG 22 to 10 [0.3 to 6.0 mm 2 ], CMA 509 to 13,100 L PVF 2 Molded Splices (Kynar) Wire Size Wire L Opening Splice Marking* Part Numbers [mm 2 ] Combination Insulation Dim. Dia. Material Plating (Voltage & Temp. Loose Tape Circular Mils Charts Color Max. Min. Rating Code) Piece Mounted Copper Tin ECN [ ] Copper Tin ECN ,180 Black Copper Tin ECN Copper Tin ECN Copper Tin ECN Black Copper Tin EC [ ] ,248-13, Copper Tin EC Copper Tin EC Copper Tin EC Bulk package Wire Size Wire L Opening Splice Marking* Part Numbers [mm 2 ] Combination Insulation Dim. Dia. Material Plating (Voltage & Temp. Loose Tape Circular Mils Charts Color Max. Min. Rating Code) Piece Mounted [ ] Red ,248-11,400 Copper Tin Bulk package *Splice Marking VS 300V, 90 C ECN 300V 105 C ECV 600V max. Building Wiring EC 600V max. Building Wiring 1,000V max. Fixtures and Signs, 1,000V max. Fixtures and 105 C UL, 90 C CSA Signs 105 C Type of Crimp C C Crimp CC Confined Crescent CO Crescent Oval Stranded Wire Only 150 C 3

5 Manually Operated Tools Our top-of-the-line crimping tools feature the original CERTI-CRIMP ratcheted crimp control. All tools are designed to exacting specifications and manufactured using the highest quality materials to provide long s e rvice life for low production runs, repairs and prototype work any application requiring consistent, highly reliable terminations. Models are available providing double action, in which crimping dies trave l in an arc-like path, or straight action, which prevents possible rotation of the terminal due to die arcing. A heavy-head style terminates large heavy-gauge wire. Vinyl Closed End Splices Vinyl and Nylon To o l i n g Heavy Head Hand Tool (HHHT) Long Handle Tool (DAHT) AMP-TAPETRONIC Machine Part No (Requires Dies) Tools for Loose Piece Splices For Tape Wire Size Wire Crimping Hand Die for 5 Die for Die Assembly 4 Crimping Mounted Splices Part Numbers [mm 2 ] Combination Head Tool Model Model for 69365, , Jaws Circular Mils Chart for or Loose Tape 2614** 1210** 69710, for & Die Assembly 3 (69010) & for Piece Mounted [03-1.4] 3,248-4, [03-1.4] 3,248-4, [ ] 509-5, [ ] 3,248-11, CC CC CC Insul. Crimp CC CC CC CC Insulation Crimp C C Requires Die C C C CO CC* C C C 1479 (46516) C C O CO C CO CO CO C C C C [ ] CO C C 3,248-13,100 (45220) CO CO CO CO [ ] CC CC (45325) CC 5,180-13, CO 18-8 [ ] ,320-20, C (69244) C CO 18-6 [0.8-16] ,500-42, CO *For p/n and only (insulation crimp) **Where listed Model 2614 or 1210 are the recommended tool 1 Bulk packaged 3 With foot pedal control 4 These dies may be used with Model 2614 Pneumatic Tool and Straight Action Adapter part number Model 2614 may be ordered with either a foot pedal or hand actuator

6 Nylon and Vinyl To o l i n g Pneumatic Tools Designed for medium production, these semi-automatic power tools offer the convenience of hand tools plus the effortless precision and speed of machines. They are built for long, rugged service and are equipped with remov - able crimping dies for terminating a variety of AMP products. Pneumatic Tool Part No Nylon Pneumatic Tool Part No or Pneumatic Tool Model No.2614 or 1210 Pneumatic Tool Part No Tools for Loose Piece Splices For Tape Wire Size Wire Crimping Hand Die for 5 Die for Die Assembly 4 Mounted Splices Part Numbers [mm 2 ] Combination Head Tool Model Model for 69365, , Circular Mils Chart for or Loose Tape 2614** 1210** 69710, Die Assembly (69010) & Piece Mounted CO CO CO C C CO CO CO [ ] CO C CO C (45220) CO CO CO CO C C C C C C PVF 2 Molded Splices (Kynar) Tools for Loose Piece Splices For Tape Wire Size Wire Crimping Hand Die for 5 Die for Die Assembly 4 Mounted Splices [mm 2 ] Combination Head Tool Model Model for 69365, , Circular Mils Chart for or 2614** 1210** 69710, Die Assembly (69010) & [ ] 3,248-11, [ ] ,248-13, C C 2907 (46516) C **Where listed Model 2614 or 1210 are the recommended tool 1 Bulk packaged 3 With foot pedal control 4 These dies may be used with Model 2614 Pneumatic Tool and Straight Action Adapter Part Number Model 2614 may be ordered with either a foot pedal or hand actuator 6 Limited wire size range; see Sheet 9906 Loose Piece Part Numbers Tape Mounted C C C Splice Marking VS 300V, 90 C ECN 300V 105 C ECV 600V max. Building Wiring EC 600V max. Building Wiring 1,000V max. Fixtures and Signs, 1,000V max. Fixtures and 105 C UL, 90 C CSA Signs 105 C Type of Crimp C C Crimp CC Confined Crescent CO Crescent Oval Stranded Wire Only 150 C 5

7 Spare Wire Caps and Tooling Wire Size Range AWG 22 to 10 [0.3 to 6.0 mm 2 ], CMA 509 to 13,100 Material Copper Tin plated Insulation Nylon For Unstripped Wire For Stripped Wire Wire Size Dimension Cap Wire Wire Part Numbers Tooling [mm Insulation Insulation ] Style L Insulation Diameter Diameter Loose Tape Hand Die For Circular Mils Max. Color Range Max. Piece Mounted Tool T-Head Unstripped Wire Red Blue Yellow [ ] Stripped.430 Wire Red , * [ ] Stripped Wire Blue ,050-5, * * [ ] Stripped Wire Yellow ,180-13, * Unstripped Wire Red Blue Yellow Long Handle Tool 2 Heavy Head Tool 3 Moisture resistant *See Table I Table I: Military Cross Reference (meets MIL-T-7928) Military AMP Part Number Dash Class Part Number -2 1 & & MS &

8 Sheet Cross Reference List Closed End Splices Vinyl and Nylon Tooling Hand Tool Sheet Die for Model 1210 Sheet Die Assembly 4 for 69365, , 69710, , Sheet & Die for Sheet Die for Sheet Crimping Jaws for & Sheet Die Assembly for (on Tape) Sheet Die for 5 Model 2614 Sheet T-Head Sheet Long Handle Tool 2 Heavy Head Tool 3 With Foot Pedal Control 4 These dies may be used with Model 2614 Pneumatic Tool and Straight Action Adapter part number Model 2614 may be ordered with either a foot pedal or hand actuator 6 Limited wire size; see Sheet

9 Vinyl Wire Combination Charts, For Splices on Page C WIRE CONNECTORS TYPE ECV Catalog No Circular Mil Range 3,248 13,100 Use ECV ECN or C Tooling Strip Length mm [.563 in.] Min mm [.625 in.] Max. UL AND CSA WIRE WIRE SIZE SOL. OR STR. 600 Volt Max. Building Wiring 1000 Volt Max. Fixtures & Signs C 105 C TYPE ECV Catalog No & Circular Mil Range 10,320 20,820 Use 18-8 ECV Tooling Strip Length mm [.719 in.] Min mm [.781 in.] Max. UL AND CSA WIRE WIRE SIZE 18-8 SOL. OR STR. 600 Volt Max. Building Wiring 1000 Volt Max. Fixtures & Signs 90 C SIZE WIRES NO. 22 NO. 20 NO. 16 NO. 12 NO NO NO NO NO * NO Stranded wire only. *Partially closing hand tools to oval splice permits use of solid wires in these combinations. : Use as shown for all field applications, twist wires together before crimping. Minimum loading is five No. 22 wires. SIZE WIRES NO. 16 NO. 12 NO. 10 NO NO NO NO * NO *Two No. 10 wires to be stranded only. : Use as shown for all field applications, twist wires together before crimping. Minimum loading is seven No. 18 wires. 8

10 Vinyl Wire Combination Charts, For Splices on Page 2 (Continued) WIRE CONNECTORS TYPE VS Catalog No Circular Mil Range 3,248 13,100 Use ECV ECN or C Tooling Strip Length mm [.422 in.] Min mm [.453 in.] Max. UL AND CSA WIRE WIRE SIZE SOL. OR STR. 300 Volt Max. 90 C Max WIRE CONNECTORS TYPE VS Catalog No.34304,36964,& Circular Mil Range 509 5,180 Use ECV ECN or ECV ECN Tooling Strip Length 8.33 mm [.328 in.] Min mm [.359 in.] Max. UL AND CSA WIRE WIRE SIZE SOL. OR STR. 300 Volt Max. 90 C SIZE WIRES NO. 22 NO. 20 NO. 16 NO. 12 NO NO NO NO NO NO Maximum wire loading is CMAwhen using No crimping head. : Use as shown for all field applications, twist wires together before crimping. Minimum loading is five No. 22 wires. SIZE WIRES NO. 22 NO. 20 NO NO NO NO AMPAPPROVED WIRE WIRE SIZE SIZE WIRES NO. 24 NO. 22 NO. 20 NO NO NO NO NO : Use as shown for all field applications, twist wires together before crimping. 9

11 Vinyl Wire Combination Charts, For Splices on Page 2 (Continued) 105 C WIRE CONNECTORS TYPE ECV Catalog No & Circular Mil Range 3,248 4,872 Use EC Tooling Strip Length 7.94 mm [.313 in.] Min mm [.344 in.] Max. UL AND CSA WIRE WIRE SIZE SOL. OR STR. 600 Volt Max. Building Wiring 1000 Volt Max. Fixtures & Signs C WIRE CONNECTORS TYPE VS Catalog No.34306,34349 & Circular Mil Range 3,248 4,872 Use VS or ECV Tooling Strip Length 8.73 mm [.344 in.] Min mm [.406 in.] Max. UL AND CSA WIRE WIRE SIZE SOL. OR STR. 300 Volt Max. 90 C Max. SIZE WIRES NO. 22 NO. 20 NO NO NO NO : Twist wires together before crimping. Minimum loading is five No. 22 wires. SIZE WIRES NO. 22 NO. 20 NO * NO * * 1 4 1* * NO * * 1 1 3* * 1 1 NO *Solid wire only. : Use as shown for OEM applications; otherwise, for all field applications, twist wires together before crimping. 105 C WIRE CONNECTORS TYPE ECV Catalog No Circular Mil Range 3,248 4,872 Use ECVG Tooling Strip Length mm [.406 in.] Min mm [.469 in.] Max. UL AND CSA WIRE WIRE SIZE SOL. OR STR. 600 Volt Max.Building Wiring 1000 Volt Max. Fixtures & Signs C SIZE WIRES NO. 22 NO. 20 NO NO NO NO : Twist wires together before crimping. 10

12 Vinyl Wire Combination Charts, For Splices on Page 2 (Continued) WIRE CONNECTORS TYPE VS Catalog No & Circular Mil Range 5,180 13,100 Use VS or ECV Tooling Strip Length mm [.438 in.] Min mm [.500 in.] Max. UL AND CSA WIRE WIRE SIZE SOL. OR STR. 300 Volt Max. 90 C Max C WIRE CONNECTORS TYPE ECV STRANDED WIRE COMB. CHART Catalog No & Circular Mil Range 3,248 11,400 Use EC Tooling Strip Length mm [.422 in.] Min mm [.453 in.] Max. UL AND CSA WIRE WIRE SIZE STR Volt Max. Fixtures & Signs 600 Volt Max. Building Wiring 90 C SIZE WIRES NO. 22 NO. 20 NO. 16 NO. 12 NO NO NO * NO * * NO * NO * 1* *Partially closing hand tools to oval splice permits use of solid wires in these combinations. : Use as shown for all field applications, twist wires together before crimping. Minimum loading is eight No. 22 SIZE WIRES NO. 22 NO. 20 NO. 16 NO NO NO NO NO : Use as shown for all field applications, twist wires together before crimping. Minimum loading is five No. 22 wires. 11

13 Vinyl Wire Combination Charts, For Splices on Page 2 (Continued) 105 C WIRE CONNECTORS TYPE ECV Catalog No Circular Mil Range 19,500 42,700 Use 18-6 ECV Tooling Strip Length mm [.719 in.] Min mm [.781 in.] Max. UL WIRE WIRE SIZE 18-6 SOL. OR STR. 600 Volt Max. Building Wiring 1000 Volt Max. Fixtures & Signs SIZE WIRES NO. 16 NO. 12 NO. 10 NO. 8 NO NO NO NO NO NO : Use as shown for all field applications, twist wires together before crimping. Minimum loading is thirteen No. 18 wires WIRE CONNECTORS TYPE ECV Catalog No Circular Mil Range 509 5,180 Use ECV ECN or ECV ECN Tooling Strip Length 8.33 mm [.328 in.] Min mm [.359 in.] Max. UL AND CSA WIRE WIRE SIZE SOL. OR STR. 600 Volt Max. Building Wiring 1000 Volt Max. Fixtures & Signs 105 C [221 F] Max. SIZE WIRES NO. 22 NO. 20 NO NO NO NO AMPAPPROVED WIRE WIRE SIZE SIZE WIRES NO. 24 NO. 22 NO. 20 NO NO NO NO NO : Use as shown for all field applications, twist wires together before crimping. 12

14 Nylon Wire Combination Charts, For Splices on Page C WIRE CONNECTORS TYPE EC (Solid or Stranded Wire) Catalog No , , Circular Mil Range 3,248 13,100 Use EC Tooling Strip Length mm [.422 in.] Min mm [.453 in.] Max. UL AND CSA WIRE WIRE SIZE STR. 600 Volt Max.Building Wiring 1000 Volt Max.Fixtures & Signs C (Solid or Stranded Wire) Catalog No , , Circular Mil Range 3,248 13,100 Use EC Tooling Strip Length mm [.422 in.] Min mm [.453 in.] Max. UL AND CSA WIRE WIRE SIZE Volt Max. 105 C Max SIZE WIRES NO. 22 NO. 20 NO NO NO NO : Use as shown for all field applications, twist wires together before crimping. Minimum loading is five No. 22 wires. SIZE WIRES NO. 22 NO. 20 NO. 16 NO. 12 NO NO NO * NO NO * NO *Partially closing hand tools to oval splice permits use of solid wires in these combinations. 13

15 Nylon Wire Combination Charts, For Splices on Page 3 (Continued) WIRE CONNECTORS TYPE ECN Catalog No Circular Mil Range 509 5,180 Use ECV ECN or ECV ECN Tooling Strip Length 8.33 mm [.328 in.] Min mm [.359 in.] Max. UL AND CSA WIRE WIRE SIZE SOL. OR STR. 300 Volt Max. 105 C 1271 WIRE CONNECTORS TYPE ECN Catalog No Circular Mil Range 3,248 13,100 Use ECV ECN or C Tooling Strip Length mm [.422 in.] Min mm [.453 in.] Max. UL AND CSA WIRE WIRE SIZE SOL. OR STR. 300 Volt Max. 105 C Max SIZE WIRES NO. 22 NO. 20 NO NO NO NO * NOTE: Two No. 18 solid wires must be twisted. AMPAPPROVED WIRE WIRE SIZE SOL. OR STR. SIZE WIRES NO. 24 NO. 22 NO. 20 NO NO NO NO NO * *Partially closing hand tools to oval splice permits use of solid wires in these combinations. : Use as shown for all field applications, twist wires together before crimping. SIZE WIRES NO. 22 NO. 20 NO. 16 NO. 12 NO NO NO NO * * NO * NO *Partially closing hand tools to oval splice permits use of solid wires in these combinations. : Use as shown for all field applications, twist wires together before crimping. Minimum loading is five No. 22 wires. 14

16 Specific Nylon Wire Product Combination Name_12 Charts, Hel. Con. For Splices Bold (Continued)_9pt on Page 3 Helvetica (Continued) Lt Condensed WIRE CONNECTORS STRANDED WIRE COMB. CHART Catalog No Circular Mil Range 3,248 11,400 Use EC Tooling Strip Length mm [.422 in.] Min mm [.453 in.] Max WIRE CONNECTORS TYPE ECN Catalog No Circular Mil Range 509 5,180 Use ECV ECN or ECN Tooling Strip Length 8.33 mm [.328 in.] Min mm [.359 in.] Max UL WIRE WIRE SIZE STR. 300 Volt Max. 150 C Max. UL AND CSA WIRE WIRE SIZE SOL. OR STR. 300 Volt Max. 150 C Max. SIZE WIRES NO. 22 NO. 20 NO. 16 NO NO NO NO NO : Use as shown for all field applications, twist wires together before crimping. Minimum loading is five No. 22 wires. SIZE WIRES NO. 22 NO. 20 NO NO NO NO * NOTE: Two No.18 solid wires must be twisted. *Partially closing hand tools to oval splice permits use of solid wires in these combinations. AMPAPPROVED WIRE WIRE SIZE SOL. OR STR. SIZE WIRES NO. 24 NO. 22 NO. 20 NO NO NO NO NO * : Use as shown for all field applications, twist wires together before crimping. 15

17 Nylon Wire Combination Charts, For Splices on Page 3 (Continued) WIRE CONNECTORS TYPE EC Catalog No Circular Mil Range 3,248 13,100 Use EC Tooling Strip Length mm [.422 in.] Min mm [.453 in.] Max. UL AND CSA WIRE WIRE SIZE STR. 600 Volt Max.Building Wiring 1000 Volt Max.Fixture & Signs 150 C [302 F] Max Catalog No Circular Mil Range 3,248 13,100 Use EC Tooling Strip Length mm [.422 in.] Min mm [.453 in.] Max. UL AND CSA WIRE WIRE SIZE STR. 300 Volt Max. 150 C [302 F] Max SIZE WIRES NO. 22 NO. 20 NO NO NO NO : Use as shown for all field applications, twist wires together before crimping. Minimum loading is five No. 22 wires. SIZE WIRES NO. 22 NO. 20 NO. 16 NO. 12 NO NO NO * NO NO * NO *Partially closing hand tools to oval splice permits use of solid wires in these combinations. 16

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