Tools. TR-482 Ratchet. TH-450 Scissors Style The most versatile heavy-duty tool we ve ever offered. Made of 1.40" (35,5 mm) highstrength,

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1 Tools TH-440 Scissors Style A compact, high-quality tool designed to perform the six most common electrical wiring functions. Made of 1.125" (28,57 mm) heat-treated carbon steel Handles a variety of terminal and connector styles, insulated and non-insulated Range of AWG 3M Terminals and Connectors are UL Listed and CSA Certified when used with the TH-440 Features: 1. Anvil-type wire cutter for clean cuts. 2. Crimp dies for AWG insulated terminals, connectors and closed-end connectors. 3. Cut-off dies for mild steel and non-ferrous screws. 4. Crimp dies for AWG non-insulated terminals and connectors. 5. Wire stripping stations for circumferencial cut-less effort. 6. Crimp die for 7 and 8 mm ignition parts. 7. Cushioned, vinyl grips, red. 8. Available with 3M logo, your logo or plain. For specific tooling applications, refer to the smallest unit container or the Tool Selection Guides in the Appendix. TH Features: 1. Anvil-type wire cutter Crimp dies for AWG insulated terminals and closed-end connectors. 4. Cut-off dies for mild steel and non-ferrous screws. 5. Crimp dies for 12 6 AWG non-insulated terminals, connectors, flags, disconnects, crimp sleeves and hightemperature terminals. 6. Crimp dies for 6 8 AWG insulated terminals and butt connectors. 7. Crimp die for AWG non-insulated terminals, connectors, flags, disconnects and crimp sleeves. 8. Wire-stripping stations for circumferencial cut-less effort. 9. Strip length guide. 10. Textured, cushioned grips, red. 11. Available with 3M logo, your logo or plain. For specific tooling applications, refer to the smallest unit container or the Tool Selection Guides in the Appendix. TH TR-482 Ratchet Insulating Crimping Dies Spring Loaded Locator and Conductor Stop Dies Color Coded TH-450 Scissors Style The most versatile heavy-duty tool we ve ever offered. Made of 1.40" (35,5 mm) highstrength, heat-treated carbon steel Tool is lightweight without sacrificing strength Handles a variety of terminal and conductor styles, including flags, closed-end connectors, crimp sleeves and standard parts, insulated and non-insulated Range of 26 6 AWG. 3M Terminals and Connectors are UL Listed and CSA Certified when used with the TH TH Ratchet Plastic Grips Tool Capability: Crimps barrel and insulation grip simultaneously on No AWG ( mm 2 ) insulated terminals and connectors: nylon or vinyl insulated, butted or brazed seam.

2 Crimping Dies: No AWG ( mm 2 ) red and blue color coded. No AWG ( mm 2 ) yellow color coded. Quality Control Marks: Embossed marks on the insulator for inspection of proper die used. No AWG one Q.C. mark. No AWG two Q.C. marks. Field Re-calibration: Calibration of ratchet can be accomplished in the field. See calibration and maintenance instructions packaged with the tool. Terminal Locator: Spring loaded locator orients, positions and holds terminals and connectors. Conductor Stop: Provides proper insertion of conductor in the terminal barrel. Positive Closure: Ratchet requires full closure of handles to ensure proper crimp. Materials and Finish: Hardened steel jaws and handles with corrosion resistant finish. Weight:1.1 lbs. Grip:Plastic, orange color. Specifications: Insulated terminals from AWG shall be crimped with a positive action ratchet tool and be UL Listed with that tool. The dies shall be of a smooth, contour shape and crimp the conductor barrel and insulation grip simultaneously. The tool shall have a locator which will orient the terminal, position the terminal for crimping, hold the terminals in place, and act as a wire stop. The tool shall be compound lever type with a ratchet mechanism to insure positive closure for full crimping cycle. The tool shall be capable of field adjustment to proper calibration with common tools and materials specified in the maintenance and calibration section of the instruction booklet provided with the tool. The manufacturer shall provide a guide for maintenance procedure and instructions to field inspect for specified die gaps. Jaws shall be hardened steel and coated with a corrosion resistant finish. Tool shall be a Scotchlok TR M Terminals and Connectors are UL Listed and CSA Certified with the TR-482. For specific tooling information, see Tool Selection Guide in the Appendix. TR TR-490 Ratchet Tool Capability: Crimps barrel and insulation grip independently on No AWG ( mm 2 ) insulated and non-insulated terminals and connectors: nylon or vinyl insulated, butted or brazed seam. Crimping Dies: Insulated No AWG ( mm 2 ) red color coded. Insulated no AWG ( mm 2 ) blue color coded. Insulated No AWG ( mm 2 ) yellow color coded. Non-Insulated No AWG ( mm 2 ). Non-Insulated No ( mm 2 ). Field Re-calibration: Calibration adjustment of ratchet can be accomplished in the field. See calibration and maintenance instructions packaged with the tool. Positive Closure: Ratchet requires full closure of Dies Color Coded Ratchet handles to ensure proper crimp. Ratchet release lever allows removal of misplaced terminals. Materials and Finish: Hardened steel jaws and handles with corrosion resistant finish. Weight:0.8 lbs. Grip:Plastic, black color. Specifications: Non-insulated and insulated terminals and connectors from AWG shall be crimped with a positive action (ratchet) tool and be UL Listed with that tool. Non-insulated die shall be of an indent shape and insulated die shall be of a flat, smooth shape capable of crimping pre-insulated vinyl and nylon terminals and connectors. Dies shall be marked with the appropriate wire range and insulated dies shall be color coded: red for AWG, blue for AWG, and yellow for AWG. The tool shall be compound lever type with a ratchet mechanism to insure positive closure for full crimping cycle. Tool shall be capable of field adjustment to proper calibration with common tools and materials specified in the maintenance and calibration section of the instruction booklet provided with the tool. The manufacturer shall provide a guide for maintenance procedure and instructions to field inspect for specified die gaps. Jaws shall be hardened steel and coated with a corrosion resistant finish. Tool shall be a 3M Scotchlok TR M Terminals and Connectors are UL Listed and CSA Certified with the TR-490. For specific tooling information, see Tool Selection Guide in the the Appendix. TR INSULATED Black Plastic Grip Insulated Crimping Dies Pawl Release Lever

3 Tools for 3M Butt, Fork and Ring Terminals Ratchet Tools Sargent Air Tool No PC Scissor Tools 3M Sargent Die Number Wire Terminal Barrel Range Prefix Style M18 & MU18 Bare MV18 & MVU18 Vinyl MN18 Nylon MNG18 Nylon w/grip M14 & MU14 Bare MV14 & MVU14 Vinyl MN14 Nylon MNG14 Nylon w/grip M12 & MU12 Bare MV12 & MVU12 Vinyl MNG12 Nylon w/grip M10 & MU10 Bare MV10 & MVU10 Vinyl MN10 Nylon MNG10 Nylon w/grip 8 M8 Bare 8 MV8 (BUTTS) Vinyl 8 MN8 (RINGS) Nylon 6 M6 Bare Note: MU18, MU14, MU10 /FLAG listed and certified with TH-450 only. Rings (for #8 stud): 8R, 8R/L, 8R/S Rings (for #10 stud): 10R Forks (for #8 stud): 8F, 8FB, 8FFB, 8FL Butts (no stud): BC 3M TH-440 3M TH-450 TR-482 TR CT 3125-CT 3140-CT 3145-CT CH CH CH

4 Tools for 3M Disconnects Sargent Air Tool Scissor Tools Ratchet Tools No PC 3M 3M Sargent Die Number Wire Terminal Barrel Range Prefix Style MU18 Bare MVU18 Vinyl Male MNG18 Nylon w/grip MNU18 Nylon M14 Bare Not 187 Female MVU14 Vinyl 250 Male MNG14 Nylon w/grip MNU14 Nylon MU10 Bare MUG10 Bare w/grip MVU10 Vinyl /UL /UL 250 Male/ UL MNG10 Nylon w/grip 250 Male* MNU10 Nylon 250 Male MU18, MU14 /FLAG listed and certified with TH-450 only. UL and CSA coverage includes 187 and 250 Quick Connects Quick-Connect: 187DF, 187DM, 187DMI Quick-Connect: 250DF, 250DFI, 250DMI Note: There are no competitor tools listed for use with 3M Disconnects male, CSA; male & female UL * The TR-482 Ratchet Tool can be used with this product. TH-440 TH-450 TH T-CT 3125-CT 3141T-50CH CH

5 Tools for 3M Disconnects Scissor Tools Ratchet Tools Toggle Tools Wire Terminal Barrel Range Prefix Style M18 & MU18 Bare MV18 & MVU18 Vinyl MN18 Nylon MNG18 Nylon w/grip MU18 /FLAG Bare M14 & MU14 Bare MV14 & MVU14 Vinyl MN14 Nylon MNG14 Nylon w/grip MU14 /FLAG Bare M12 & MU12 Bare MV12 & MVU12 Vinyl MNG12 Nylon w/grip M10 & MU10 Bare MV10 & MVU10 Vinyl MN10 Nylon MNG10 Nylon w/grip MN10 /FLAG Bare 8 M8 Bare (11822) (H-20F) 8 MV8 (BUTTS) Vinyl 8 MN8 (RINGS) Nylon 6 M6 Bare (11822) (H-20F) 6 MV6 (BUTTS) Vinyl 6 MN6 (RINGS) Nylon 4 M4 Bare (11824) (H-20F) 4 MV4 (BUTTS) Vinyl 4 MN4 (RINGS) Nylon Specific Die Number for T & B WT-117 and M-R H-20 shown in parenthesis in tool column. Rings (for #10 stud): 10R Butts (no stud): BC Note: There are no competitor scissor or ratchet hand tools that work with 3M disconnects. T&B WTIIIM T&B WT2000 AMP CHAMP AMP Champ II AMP Champ III Ideal 429 Bumdy Y 10-D T&B WT-130A T&B WT-145A T&B WT-145C T&B WT-445A T&B WT-2130 T&B WT-1455 T&B WT-115A Bumdy MY 29-3 T&B WT-117 M-R H-20 Number ending in X = box; Number ending with K = bulk

6 Terminal Stud Size Chart Stud Size 3M Terminal US/Inches OUS/Metric Hole Diameter Diameter Diameter # " (2,144 mm) M2 2,0 mm (0.080") 0.095" (2,4 mm) # " (2,844 mm) M2,5 2,5 mm (0.100") 0.120" (3,0 mm) # " (3,175 mm) M3 3,0 mm (0.120") 0.148" (3,8 mm) # " (3,505 mm) M3,5 3,5 mm (0.140") 0.148" (3,8 mm) # " (4,166 mm) M4 4,0 mm (0.176") 0.174" (4,4 mm) # " (4,826 mm) M5 5,0 mm (0.20") 0.200" (5,1 mm) 1/ " (6,350 mm) M6 6,0 mm (0.24") 0.265" (6,7 mm) 5/ " (7,938 mm) M8 8,0 mm (0.32") 0.328" (8,3 mm) 3/ " (9,525 mm) M10 10,0 mm (0.40") 0.397" (10,1 mm) 7/ " (11,113 mm) M10 10,0 mm (0.48") 0.450" (11,4 mm) 1/ " (12,700 mm) M12 12,0 mm (0.48") 0.515" (13,1 mm) 5/ " (15,875 mm) M16 16,0 mm (0.64") 0.656" (16,7 mm) 3/ " (19,050 mm) M18 18,0 mm (0.72") 0.781" (19,8 mm) Ref: ISO for inch stud sizes and ISO for metric stud sizes. American Wire Gauge Size Inches Millimeters Size Inches Millimeters Size Inches Millimeters 4/ , , ,290 3/ , , ,024 2/ , , ,813 1/ , , , , , , , , ,404

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