The Spec-Kon. Example: KV18-6R-M (18) AWG (14) AWG (10) AWG (8) 8 AWG (6) 6 AWG (4) 4 AWG (2) 2 AWG
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1 Overview Crimp, Disconnects, and Splices Thomas & Betts is pleased to introduce crimp terminals, disconnects, and splices. Ideal for OE applications, the line can be used anywhere a high number of terminations are required every day, such as the wiring harness, panelboard, telecommunications, and automotive industries. The terminal offering includes: A broad selection of bulk-packaged loose piece terminals in non-insulated and insulated varieties, including male and female disconnects, rings, forks, pins, blades, butt splices, wire joints and bullet connectors. on mylar tape for automated applications, including the new KT-2500 power tool for frequent, repeated crimps. The ERG-2500 ergonomic hand tool, which crimps all sizes of insulated barrel-style wire termination products. Catalog Numbering System Example: KV18-6R- K V 18 6 R Product Terminal and Insulation Wire Size Range Feature Size Terminal Type Box Quantity Thomas & Betts (Blank) Bare Non-Insulated (V) Vinyl Funnel Entry (N) Nylon Funnel Entry (VF) Vinyl Fully Insulated (NF) Nylon Fully Insulated (18) AWG (14) AWG (10) AWG (8) 8 AWG (6) 6 AWG (4) 4 AWG (2) 2 AWG Bolt Hole: Ring and Fork Tab Width: (250 Series) Disconnects Pin Length: Pin Blade Length: Blade Diameter: Bullets (R) Ring (S) ultiple Stud Ring (F) Fork (LF) Locking Fork (FF) Flanged Fork (PT) Pin Terminal (BL) Blade Terminal (D) ale Disconnect (FD) Female Disconnect (FFD) Female Flag Disconnect (PD) Piggy Back Disconnect (FB) Female Bullet (B) ale Bullet (BS) Butt Splice (QS) Quick Splice (WJ) Wire Joint (Closed End) (BFD) Barrel Flag Disconnect (C) = 100 (CC) = 200 (W) = 250 (D) = 500 () = 1,000 (T) = ylar Tape * * Please contact Customer Service for pricing and availability Thomas & Betts Corporation. Specifications are subject to change without notice.
2 Features and Benefits of Internal barrel serrations During crimping, the wire will cold flow into serrations, giving lower resistance connections and improving tensile strength. Size marking Wire range is stamped on the tongue (metric and English) for easy access to the terminal size without drawings/packaging. Electro tin plating Provides excellent corrosion resistance, superior finish for better-looking installation. Ergonomic hand tool Ergonomically designed ERG-2500 completes a UL listed crimp while requiring substantially lower handle forces. One tool for all insulated products Thomas & Betts offers a single tool that crimps the entire range of standard insulated terminals, disconnects, and butt splices. any competitors require 2 to 4 tools to cover the same range. Color coding Insulators are color coded for specific wire size (red=22-16awg, blue=16-14awg, yellow=12-10awg). Red=8AWG, blue=6awg. Electro tin plating Size marking Sleeved barrel etal insulation sleeve Nylon Insulated Sleeved barrel Ensures barrel does not separate during crimping. olded insulators olded insulators ensure consistent shape and quality, shaped entry speeds installation and reduces wire hang up. etal insulation sleeve Sleeve crimps wire insulation, providing high-vibration resistance and conductor strain relief. Nylon material Ideal for harsh environments. Provides excellent chemical, impact and abrasion resistance. Ratings UL Listed, culus Listed, CSA, 600 V at 105ºC. Internal barrel serrations Color coded insulators olded insulators Vinyl Insulated Brazed seam Ensures barrel does not separate during crimping. olded funnel entry insulators Funnel entry speeds installation and reduces wire hang up. olded insulators ensure consistent shape and quality every time. Insulation crimp The insulator mouth is flared to speed installation and accommodate thicker insulated wires. Also, provides insulation support strain relief in high-vibration applications. Vinyl material Economical, moisture resistant and flame retardant (UL94V-0) Ratings UL Listed, culus Listed, CSA, 600 V at 105ºC. Brazed seam Non-Insulated Brazed seam Ensures barrel does not separate during crimping. Chamfered barrel entry Smoothing the barrel entry edge facilitates wire insertion. Ratings UL Listed, culus Listed, CSA, 2000 V. Chamfered barrel entry 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. 3
3 Design Features of Rings Provides the most secure and reliable connection available ultiple-stud Rings Special tongue style that accommodates 3 stud sizes with one terminal Pins Standard insulation-style terminals for use on DINstyle/metric terminal blocks Forks Fast and easy to install without removing the terminal block screw Locking Forks Offers the secure connection of a ring terminal with the fast and easy installation of a fork terminal Flanged Forks Turned-up toes provide secure connections in high-vibration applications Blades Standard insulation-style terminals for use on DINstyle/metric terminal blocks Performance Requirements Description U.L. 486A () Test Current for ax. 50 C Rise (Amps) in. Tensile Strength* (Lbs.) * Pull-out force of the crimped terminal. Wire Size (AWG) #22 #20 #18 #16 #14 #12 #10 #8 #6 #4 # Applicable products meet or exceed the following test specifications: UL486A () CSA UL486C (Splices) UL listed products are shown with the applicable logos in the product section. UL file #E9809 (). CSA file #LR Thomas & Betts Corporation. Specifications are subject to change without notice.
4 Nylon Insulated Ring Catalog Wire Bolt Dimension Number Range Size (d2) W F L E D d1 T inch mm KN18-6R- # etal Insulation Sleeve olded Insulator Internal Barrel Serrations KN18-8R- # KN18-10R- A.W.G. # KN18-14R- mm 2 1/4 KN18-516R- 5/16 KN14-6R- #6 KN14-8R- # Funnel Entry KN14-10R- KN14-14R A.W.G mm 2 #10 1/4 KN14-516R- 5/ KN14-38R- 3/ KN10-6R-D # KN10-8R-D # KN10-10R-D #10 KN10-14R-D KN10-516R-D A.W.G. 4-6 mm 2 1/4 5/ KN10-38R-D 3/8 KN10-12R-D 1/ Box Quantity: (D)=500; ()=1000 For ylar Tape replace box quantity with (T). Example: KN18-6R-T UL File #E9809 CSA File #LR4503 See pages in back of catalog for complete tool information. Tool and Die Selection Chart on page 42. aximum Electrical Rating: 105 C 600 Volts ax. Terminal aterial: Copper Tools used with Nylon Insulated Ring ERG2500 KT-2500 For complete information regarding tools and the new Universal Applicator, see pages Thomas & Betts Corporation. Specifications are subject to change without notice. 5
5 Application Information Tool and Die Selection Chart Erg-3000 Plier Ergonomic KT Power Hand Tool Hand Tool Pneumatic Tool Die Pneumatic Tool Die Tool Die Part Numbers Part Numbers Part Numbers Nylon Terminal (22-10 AWG) WT112 ERG-2500 KT-18 KT-14 KT-10 KT-18X KT-14X KT-10X KT-18Y KT-14Y KT-10Y Nylon WT112 ERG-2500 KT-18X KT-14X KT-10X KT-18Y KT-14Y KT-10Y Butt Splice KN or Nylon KNF WT112 ERG-2500 KT-18 KT-14 KT-10 KT-18X KT-14X KT-10X KT-18Y KT-14Y KT-10Y Disconnect Nylon Terminal (8-6 AWG) TB6 KT-8 KT-6 Vinyl Terminal (22-10 AWG) WT112 ERG-2500 KT-18 KT-14 KT-10 KT-18X KT-14X KT-10X KT-18Y KT-14Y KT-10Y KV Vinyl or Butt Splice KVF WT112 ERG-2500 KT-18 KT-14 KT-10 KT-18X KT-14X KT-10X KT-18Y KT-14Y KT-10Y Vinyl Disconnect WT112 ERG-2500 KT-18 KT-14 KT-10 KT-18X KT-14X KT-10X KT-18Y KT-14Y KT-10Y Non Insulated KTU- KTU- KTU- KTU-2214Y KTU-2214Y KTU-2214Y Terminal WT111 ERG-2002 KTU-18 KTU-14 KTU X 2210X 2210X KTU-10Y KTU-10Y KTU-10Y (22-10 AWG) Non Insulated WT111 ERG-2002 KTU- KTU- KTU- KTU-2214Y KTU-2214Y KTU-2214Y K Butt Splice 2210X 2210X 2210X KTU-10Y KTU-10Y KTU-10Y Non Insulated Terminal (8-6 AWG) Wire KN Joints or TB6 WT112 ERG-2500WJ KTU-8 KTU-6 Flag KNF ERG-2500F Strip Length Chart Description Non-Insulated Vinyl Insulated Nylon Insulated Vinyl Insulated Disconnects Nylon Insulated Disconnects Vinyl Insulated Butt Splices Nylon Insulated Butt Splices Nylon Wire Joints Terminal Wire Strip Series Length K18 1/4 K14 1/4 K10 5/16 K8 3/8 K6 7/16 K4 1/2" K2 9/16" KV18 1/4 KV14 1/4 KV10 5/16 KV8 3/8" KV6 7/16" KN18 1/4 KN14 1/4 KN10 5/16 KN8 3/8 KN6 7/16 KV18 1/4 KV14 1/4 KV10 5/16 KN18 1/4 KN14 1/4 KN10 5/16 KV18 5/16 KV14 5/16 KV10 5/16 KN18 1/4 KN14 1/4 KN10 1/4 K18 9/32 K14 9/32 K10 11/ Thomas & Betts Corporation. Specifications are subject to change without notice.
6 Application Information Stud Size Chart Standard Stud Terminal Stud Size Stud Size Diameter Hole Dia. Part No. U.S Inches Inches Designation mm mm # # , # # , # # / / / / / / Common Conductor Size Chart Individual Conductor Size Strand Size Circl. il Size No. of Inches Inches Area Strands mm mm mm 22AWG AWG AWG AWG AWG AWG AWG , AWG , AWG , AWG , AWG , AWG , /10AWG , /0AWG , /0AWG , /0AWG , C , C , C , C , C , C , C , C , C ,000, Thomas & Betts Corporation. Specifications are subject to change without notice. 43
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