SBS Connectors - up to 110 amps

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Emory Daniel
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Connectors - up to 1 amps NEW 75G 75X Wire to Wire The patented connector family is designed to provide high power in a compact ergonomic housing with protection against accidental contact with live

Wire-to-wire and wire-to-board configurations both provide power contacts rated up to 1 amps. The 75X offers up to 4 mate-last break-first auxiliary power / signal contacts rated up to amps.

ORDERING INFORMATION Standard Housings Polycarbonate housings feature 2 positions all finger proof. Genderless design mates with itself. Mechanical keys are color coded.

to meet multiple needs Ground or Auxiliary Positions Integrated into the One Piece Housing Meets all connection requirements in one compact connector housing Description ----------- Part Numbers

1 Connectors - up to 1 amps NEW 75G 75X Wire to Wire The patented connector family is designed to provide high power in a compact ergonomic housing with protection against accidental contact with live circuits. This is of particular importance in applications where DC voltages exceed volts and can be health threatening. Wire-to-wire and wire-to-board configurations both provide power contacts rated up to 1 amps. The 75X offers up to 4 mate-last break-first auxiliary power / signal contacts rated up to amps. The 75G features a third first-mate last-break ground or power contact. All contact positions are rated for circuit interruption (hot plugging). ORDERING INFORMATION Standard Housings Polycarbonate housings feature 2 positions all finger proof. Genderless design mates with itself. Mechanical keys are color coded. Touch Safe Interface - Can safely be used in through panel applications - Minimizes potential contact with live circuits per IEC 69 Wire-to-Wire and Wire-to-Board Configurations Allows one connector to meet multiple needs Ground or Auxiliary Positions Integrated into the One Piece Housing Meets all connection requirements in one compact connector housing Description Part Numbers Minimum Quantity Red SBSRED-BK SBSRED Gray SBSGRA-BK SBSGRA Blue SBSBLU-BK SBSBLU Black SBSBLK-BK SBSBLK Brown SBSBRN-BK SBSBRN White SBSWHT-BK SBSWHT [ 18. ].71 [ 3.6 ].14 (2) [ 19.1 ].75 [ 6.3 ].25 [ 36.1 ] 1.42 Chemical Resistant (CR) Housings Same features as the standard housings, but molded out of a chemical resistant PBT/ PC blend. Suitable for use to - C. Description Part Numbers Minimum Quantity Red PSBSRED-BK PSBSRED Gray PSBSGRA-BK PSBSGRA Blue PSBSBLU-BK PSBSBLU Green PSBSGRN-BK PSBSGRN Black PSBSBLK-BK PSBSBLK Brown PSBSBRN-BK PSBSBRN [ 55.8 ] 2. [84.8] 3.34 Material ID P = Chemical Resistant [ 16.5 ].65 All Data Subject To Change Without Notice

2 75X Standard Housings Polycarbonate housings feature 4 auxiliary and 2 primary positions all finger proof. Genderless design mates with itself, or the PCB connector. Mechanical keys are color coded. Front View Primary Power Contacts Description Part Numbers Minimum Quantity Black SBS75XBLK-BK SBS75XBLK Brown SBS75XBRN-BK SBS75XBRN Pin Socket [ 46. ] 1.81 [ 15.2 ].6 75X Chemical Resistant (CR) Housings Same features as the standard housings, but molded out of a chemical resistant PBT/ PC blend. Suitable for use to - C. Description Part Numbers Minimum Quantity Green PSBS75XGRN-BK PSBS75XGRN Black PSBS75XBLK-BK PSBS75XBLK [ 55.9 ] 2. Bottom View [ 32.5 ] 1.28 [ 32.5 ±.13 ].7 ±.5 [ 84.8 ] 3.34 Mated Length [ 28.9 ] 1.14 Material ID P = Chemical Resistant 75X Assembled PCB Connector Fully assembled PCB connector is designed to mate with 75X Wire connector. All positions are preloaded with contacts including standard mating length auxiliary positions. Press fit board locks help secure the connector to the PCB before and after soldering. Back View [ 15.7 ].62 Side View [ 46.1 ] 1.81 Mated Length [ 74.9 ] 2.95 Description ---- Part Number Minimum Quantity Black SBS75XPRBLK-BK NEW 75G Wire Housings Polycarbonate housings feature three finger proof positions. The center position can be used for pre-mate power or ground. Genderless design mates with itself, or the PCB connector. Mechanical keys are color coded. Inquire with customer service for chemical resistant housings. Description Part Numbers Minimum Quantity Blue SBS75GBLU-BK SBS75GBLU Black SBS75GBLK-BK SBS75GBLK Brown SBS75GBRN-BK SBS75GBRN White SBS75GWHT-BK SBS75GWHT [ 4. ].16 (4) See PCB connector drawing on website for further detail. [ 59.4 ] 2.34 [ 56.8 ] 2.24 [ 4.1 ].16 (4) Material ID P = Chemical Resistant [ ] 1.6 [ 41. ] [ 41.4 ] 1.63 [ 14.5 ].57 [ 46. ] 1.81 Premate Ground / Power [ 84.8 ] 3.34 Mated Length [ 28.9 ] 1.14 [ 15.2 ].6 NEW 75G Assembled PCB Connector Fully assembled PCB connector is designed to mate with 75G Wire connector. Has press fit board locks to help secure the connector to the PCB before and after soldering. Description ---- Part Number ---- Back View [ 56.8 ] 2.24 [ 5.7 ].62 Side View [ 49.6] 1.95 Mated Length [ 74.9 ] 2.95 Minimum Quantity Black SBS75GPRBLK-BK See PCB connector drawing on website for further detail. [ 4. ].16 TYP [ 3.4 ].13 TYP [ 19.1 ] All Data Subject To Change Without Notice

3 Silver Plated Primary Power Wire Contacts Use two silver plated contacts per housing for the best electrical performance and durability up to, mating cycles. Standard contacts are for use in all primary power positions for, 75X, & 75G wire housings. See reducing bushings in accessory section for smaller wires. See reducing busings in accessory section for smaller wires. Dimensions Loose Piece - A - Type AWG mm² Part Numbers inches mm Minimum Quantity... 1,... Standard G2-BK 1339G2* Standard G5-BK 1339G5* Standard 12 to 2.5 to G3-BK 1339G3* * Are sold as pairs. 2 contacts ship for every 1 ordered. [ 7.6 ]. [ 39.4 ] 1.55 A [ 12.4 ].49 [ 7.3 ] Ø.29 NEW 75G Silver Plated Pre-Mate Wire Contacts Pre-Mate contacts are for the center Pre-Mate position on the 75G wire housings. See reducing bushings in accessory section for smaller wires. Dimensions Loose Piece - A - Type AWG mm² Part Numbers inches mm Minimum Quantity Pre-Mate G1-BK 13G Pre-Mate 8 13G2-BK 13G Pre-Mate 12 to 2.5 to 6 13G3-BK 13G Pin Contacts for 75X Auxiliary Gold plated contacts are available in 3 lengths to allow sequencing of circuits. Description AWG mm² Part Numbers Minimum Quantity Standard Length 7.7mm PM16P12S PM16P12S- 16 to to 1.5 PM16P1416S PM16P1416S- to to 1. PM16P16S PM16P16S- 24 to. to.75 PM16P24S PM16P24S- Pre-Mate 9.3mm PM16P12A PM16P12A- 16 to to 1.5 PM16P1416A PM16P1416A- to to 1. PM16P16A PM16P16A- 24 to. to.75 PM16P24A PM16P24A- Post-Mate 6.4mm PM16P12C PM16P12C- 16 to to 1.5 PM16P1416C PM16P1416C- to to 1. PM16P16C PM16P16C- 24 to. to.75 PM16P24C PM16P24C- [ 7.6 ]. ID [ ] Retention Clip L Ground Indicator L1 A [ 12.4 ].49 [ 1.6 ] Ø.6 [ 7.3 ] Ø.29 Auxiliary Pin - L - - L1 - Contact Lengths in. mm in. mm Standard Length 7.7mm Pre-Mate 9.3mm Post-Mate 6.4mm Socket Contacts for 75X Auxiliary Selectively gold plated contacts offer low resistance and durability up to, mating cycles. Description AWG mm² Part Numbers Minimum Quantity Socket Contact PM16S12S32 PM16S12S32-16 to to 1.5 PM16S1416S32 PM16S1416S32- to to 1. PM16S16S32 PM16S16S32-24 to. to.75 PM16S24S32 PM16S24S32- ID Auxiliary Socket Contacts Crimp Barrel ID Wire Gauge in. mm. #24 / # / #16 / # Retention Clip [ 19.6 ].77 Socket Insert [ 2.6 ]. All Data Subject To Change Without Notice

4 CONNECTOR SPECIFICATIONS Electrical Current Rating Amperes¹ UL 1977 CSA/TUV Primary Power (6 AWG) 1 75 Auxiliary (12 AWG) Mechanical Wire Size Range AWG mm² Power Contacts (with bushings) 16 to to 13.3 Auxiliary Contacts 24 to to 3.3 Voltage Rating AC/DC UL Dielectric Withstanding Voltage Volts AC 2, Avg. Mated Contact Resistance Milliohms¹ Power & Ground: 1 1/4 of #6 AWG wire. Auxiliary: Wire & PCB 3. UL Hot Plug Current Rating Amperes - 2 cycles at 1V DC Wire & PCB Power A Wire & PCB Auxiliary 5A Max. Wire Insulation Diameter in. mm 75G Power & Ground & 75X Power Contacts X Auxiliary Contacts Operating Temperature² F C Standard -4 to to 5 Chemical Resistant - to to 5 Mating Cycles No Load by Plating Silver (Ag) Tin (Sn) Gold (Au) Power & Ground Contacts Wire, Power & Ground Contacts PCB 1, Auxiliary Contacts, UL Ground Short Time Current Test - SBS75G Wire & PCB 15 Amps, #6 AWG Wire 6 seconds Avg. Mating / Unmating Force Lbf. N 75X and 75G Wire to Wire 16 7 Wire to Wire X and 75G Wire to PCB 8 36 Materials Housing Standard Plastic Resin Chem. Resistant Resin Contact Retention Spring Housing Flammability Rating UL94 V- Wire Power & Ground Contact PCB Power & Ground Contact SBS75X Auxiliary Contacts Pin Socket Socket Body Retention Clip Polycarbonate Polycarbonate / PBT blend Stainless Steel Silver Plated Copper Alloy Tin Plated Copper Alloy Copper alloy, Au over Ni BeCu, Au over Ni Copper alloy, Sn bright over Ni Stainless Steel Min. Contact / Spring Retention Force Lbf. N Power, Standard Housing 222 Power, Chem. Resistant Housing 133 Aux. Standard Housing Aux. Chem. Resistant Housing 44 PCB Specifications Mounting Style Plated Through Hole Max PCB Thickness- in. [mm].93 [2.4] Recommended Traces Power & Ground #6 AWG Cross Section Recommended Traces Auxiliary #12 AWG Cross Section Min. Creepage / Clearance Distance PCB in. mm Power to Aux. Creepage 75X.41.4 Power to Aux. Clearance 75X Power to Ground Creepage 75G Power to Ground Clearance 75G Auxiliary Creepage 75X Auxiliary Clearance 75X PCB Press Fit Retainers Contact Termination Methods Crimp³ Hand Solder Solder Dip Wave Solder Brass - Tin Plated Wire Contacts Wire and PCB Contacts PCB Contacts PCB Contacts Protection Touch Safety with Wire Contacts & PCB Mating Interface IEC 69 Pass IEC 6529 IP Auxiliary contacts are available for 75X only. 75X and 75G PCB connectors are designed to mate only with the wire connector of the same series. ¹ Based on: 5 C rated or better cable of the largest size, Properly calibrated APP recommended tooling, and a 25 C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a C temperature rise. ² Limited by the thermal properties of the connector plastic housing. ³ Use APP recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition All Data Subject To Change Without Notice

5 CONNECTOR TEMPERATURE CHARTS 6 75x Primary Contacts Only x Primary Contacts Only AWG 6 75x Auxiliary A x Auxiliary A AWG 6 75x Auxiliary A x Auxiliary A NOTE: Temperature rise charts are based on a 25 C ambient temperature. All Data Subject To Change Without Notice

6 6 75G All Contacts Powered 6 75GPR All Contacts Powered 6 75G Primary Contacts Only No Power Center Contact G All Contacts Powered GPR All Contacts Powered G Primary Contacts Only No Power Center Contact NOTE: Temperature rise charts are based on 25 C ambient temperature. Accessories Mounting Clamp for Mounting clamps can be used for fastening a series housings to a panel. Fastening hardware not included. Description --- Part Number --- Minimum Quantity... sets of 2... Panel Mount Bracket for 1466G [ 25.1 ].99 [.8 ].82 [.8 ].82 [. ] 1.97 [.8 ].82 [ 4.6 ] Ø.18 TYP [ 33.5 ] [ 1.5 ].6 [ 28.2 ] 1.11 [ 26.4 ] 1.4 T-Handle for and 75X The T handle makes mating and unmating the connector easier. The non-conductive red plastic material is strong and safe. (2) Self tapping screws are used to secure the handle to the connector housing. Description Part Numbers Minimum Quantity... 1,... Red T Handle + Hardware Bag - SBS-HDL-RED Hardware Bag (2 Screws) - 4G17 Red T Handle Only P1 - #8 x 5/8 Screw (Order 2 Per Handle) H11P All Data Subject To Change Without Notice

7 A frame handle for and 75X Handle makes mating and unmating the connector easier. The non-conductive gray plastic material is strong and safe. Machine screws and locknuts included. Description - Part Number - Minimum Quantity Gray A Handle & Hardware 997G1 Handle Locknuts Screws Connector Housing T-Handle for 75G The T handle makes mating and unmating the connector easier. The non-conductive red plastic material is strong and safe. (2) Machine screws and lock nuts. Description - Part Number - Minimum Quantity Red T Handle + Hardware Bag SBS75GHDLRED Dust Cover Prevents dust and dirt from entering the mating interface of the connector when unmated. NOTE: Not a Hermetic Seal. Description ---- Part Number ---- Minimum Quantity Dust Cover with Lanyard Strap, Red 11389P1 134G1 Shown with the SB Slide cover over mating end. Cable Clamps for Durable metal cable clamps securely hold cables to prevent accidental strain or pulls from dislodging wire or contacts from the housing. Cable clamps are recommended for solder terminated wires. Cable Size AWG or mm² or Description (Inches O.D.) (mm O.D.) Part Numbers Minimum Quantity Self Attaching for Discrete Conductor 8 to 6 99-BK 99 Self Attaching for Discrete Conductor 12 to 2.5 to 4 99G2-BK 99G2 Bolt On for Discrete Conductor 12 to to 99G1-BK 99G1 Bolt On for Bundled Conductor (.3 to.4) (4.27 to 11.43) 595-BK Shown with the SB Bolt on bundled conductors. The given wire O.D. information is an estimate. Cable clamps should be evaluated for performance with the actual wire to be used. 99 Self attaching discrete conductor. Cable Clamps for 75X with Integral Handle Rugged chemical resistant PBT/ PC plastic cable clamps securely hold cables to prevent accidental strain or pulls from dislodging wire or contacts from the housing. Cable clamps are recommended for solder terminated wires. Cable Size AWG or mm² or Description (Inches O.D.) (mm O.D.) Part Numbers Minimum Quantity Large Wire Clamp Kit w/ Hardware 12 to 6 (.39 to.6) 4 to (9.9 to 15.2) PSBS75XCLP1-BK PSBS75XCLP1 Small Wire Clamp Kit w/ Hardware 12 to 6 (.34 to.55) 4 to (8.6 to 14.) PSBS75XCLP2-BK PSBS75XCLP2 [ 21.8 ].86 [ 36.4 ] 1.44 [ 48.3 ] 1.9 [ 55.5 ] 2.18 [ 45.9 ] 1.81 The given wire O.D. information is an estimate. Cable clamps should be evaluated for performance with the actual wire to be used. Clamp hardware requires phillips or flat blade screwdriver to assemble. All Data Subject To Change Without Notice

8 Reducing Bushings Use with contact part number 1339G2-BK or 13G1-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID - - Length - Contact Barrel Size Wire Size Part Numbers inches mm inches mm Minimum Quantity... 3, 1,... #6 AWG [13.3 mm²] #8 AWG [8.4 mm²] BK #6 AWG [13.3 mm²] #12- AWG [ mm²] 59-BK #6 AWG [13.3 mm²] #16-14 AWG [ mm²] 5913-BK Length ID Wire Entrance - Tooling Information AWG Wire Size mm² Power Contact Part Number Power / Ground Contacts Pneumatic Bench Tool Die Locator Number of Crimps Hand Tool # G2 # G5 1388G6 1389G9 # / / G3 # G1 # G2 1387G1 1388G7 1388G6 1389G Single 19G4 # / / G3 1388G7 Wire Size 75X Auxiliary Contacts AWG mm² Auxiliary Contact Part Number All Crimp Pins #12 / /.25 PMG1 TM1 TP1 All Crimp Sockets APP Hand Tool w/ Integral Locator Mil Std. Hand Tool* M225/1-1 Pneumatic Tool* Number of Crimps Single Locator for: TM1 & TP1 TL1 TL2 * TP1 and TM1 tools require locators TL1 for Pins and TL2 for Sockets. NOTE: See website for the most current information. 75X Auxiliary Contact Insertin Tool: 1138G3 75X Auxiliary Contact Extraction Tool: PM3G1 The auxiliary contacts used with wire sizes #16 - #24 AWG cannot be properly inserted without the insertion tool. Properly installed auxiliary contact of al wire gauges cannot be removed from the hosing without the extraction tool , DS-SBS REV C4.2 All Data Subject To Change Without Notice

SBS Connectors - up to 110 amps

SBS Connectors - up to 110 amps SBS Connectors - up to 11 amps SBS 75G SBS 75X Wire to Wire The patented SBS connector family is designed to provide high power in a compact ergonomic housing with protection against accidental contact