Overview Special Lugs for Special Problems Angled, Shaped and Trimmed the Way You Need Them

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1 Special Lugs for Special Problems Angled, Shaped and Trimmed the Way You Need Them Thomas & Betts can solve your difficult wire bending and terminating problems in confined power distribution panels, switchgear and motor control enclosures. We have the design and production capability to deliver exactly the type lug you need, shaped the way you need. Straight,, 0, 4, 60 and 90 angle Stacking or non-stacking Narrow tongue or standard Tin, silver, lead, nickel Thomas & Betts offers an extensive line of copper Blackburn lugs featuring the Color-Keyed system for #8 AWG through 000 flex and code cables. The lug tongues are modified in several different configurations to meet your exact needs: 4 and 90 bend angles, narrow tongues to fit into circuit breakers, offset tongues to stack two cables and special stud hole drilling. These special configurations let you: 2 Run cable directly to the bus bar with no bending. Terminate into very narrow spaces. Utilize minimal bus bar space. The specially designed lugs help you clean up your cabling in crowded enclosures. The photographs show some examples of how and where the lugs can be used. Customized Connectors for Copper Cables Standard and special tongue angles, stacking and nonstacking, bolt holes sizes and centers, protective platings. Specially modified one- and two-hole copper compression lugs, Series 400, 4200, 480BE and 490BE for flex and code copper stranded cables. Material: Highconductivity wrought copper. Minimum order quantity: Standard package quantity by cable size. Consult factory for price and delivery. All customized lugs are made to order. A.R.O. Non-cancelable. F-6 Tel: Fax: Tel:

2 Order Form Catalog No. (For 400, 4200, 4800 & 4900 Series Copper Lugs Only) Design Controls and Requirements Qty. All MADE-UP catalog numbers start with a standard or basic catalog number and are followed by the customer-required extra features: tongue shape, bolt hole size, distance between bolt holes, stacking, plating and inspection hole (peep hole). A code letter or a number has been assigned to each extra feature. See CODE TABLE. Notes: ) Lack of any of the extra features on the MADE-UP catalog number means that the standard Cat. No. features are prevalent. 2) If either bolt hole size or distance between bolt holes needs to be changed from standard Cat. No., both code numbers will appear on the MADE-UP Cat. No. (See example below) Code Table Tongue Shape hole 4/0 AWG copper lug basic cat. no. Bolt s UB 90 tongue CAT. NO. 422 UB 04 6 B SP Bolt Centers 04 " bolt hole Stacking 6 " hole spacing Finish (Plating) B bottom stack Inspection (Long Barrel) SP silver plating Inspection (Short Barrel) Type Code Size.020 Code Distance.0 Code Type Code Type Code I.D. Code I.D. Code UI # " 08 Top T** Silver Plate SP Peep PH Blind End BE 0 UT # " 0 Bottom B Lead Plate LP 4 UF " " 2 Nickel Plate NP 60 US 6" " 4 Plain Finish PF 90 UB 8" " 6 No Marking NM Blank BT 2". 08 8" 8 Not QTP if (No Bolt ) 8".66 0 " 20 suffix other " " 22 than - PF or 8".9 4 2" 24 standard " " 26 tin plate " 28 8"* 0 2"* 2 * These bolt centers not available for bolt holes larger than 6". ** Not required for 4 & 90 top stacking. Cable Code Weld #8 #6 #4 #2 # /0 2/0 /0 4/0 20 & up (Code Only) Tongue Tongue Thickness Tongue Length For Blank Tongue For Blank Tongue Barrel Barrel Length Length Plus Plus Transition Transition Barrel O.D. Long or Short Tongue Width Offset Offset Bolt/Stud Size Size Peep Peep Yes No Barrel I.D. Bolt Bolt Spacing Wrench Wrench Clearance If If required Tel: Fax: Tel: F-

3 Tongue Specifications See Chart A For Dimensions Stud Sizes #8 #0 " 6" 8" 2" 8" " 8" " Chart A Nominal Bolt Size.0 Offset.00 Wrench Clearance Min. Single Double Blank #8 Code #8 Weld #6 Code #6 Weld #4 Code #2 Code #4 Weld Tongue Width Cable Size # Code #2 Weld /0 Code # Weld 2/0 Code /0 Weld /0 Code 2/0 Weld 4/0 Code /0 Weld # # * * * These bolt holes available in one-hole lug only. Chart B Cable Size Tongue Thickness Straight Lug Barrel Length Plus Transition Barrel 20 Code Dim Stacked Lugs Dim Y Dim H Short Long O.D. I.D. Straight 4 90 Short Long Short Long # # # # # / / / / , Note: Stacking lugs are available for one bolt only. Consult Factory: Straight: 00 & up. 4 : 400 & up 90 : 00 & up F-8 Tel: Fax: Tel:

4 .2 TYP Chart C T-Top B-Bottom Bolt Size Straight Stack 4 Stack 90 Stack 4 90 Formula Formula = ( (OD) +.0 Tongue Thickness) 00 4/0 Weld Y Weld Tongue Width.00 Code Cable Size Weld 2/24 #8 # * * * These bolt holes available in one-hole lug only. H Tel: Fax: Tel: F-9

5 Compression Connectors for Copper Conductor Two- Lugs Long Barrel 600V to kv Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate Peep s Available! Add suffix -PH Wire Size Dimensions (in.) Cat. No. Code Flex CLASS G, H, I, K, M Bolt Size A B C D E F H Die Code 480BE # ERG4002, SPH #4 0 AWG # ERG BE* /24 = BE* #8 AWG #8 Weld Navy BE* Navy /24 = * #6 AWG #6 Weld * # Weld * BE* * Navy #4 AWG #, 9/24 = #4 Weld * * BE* * Navy 486BE* #2 AWG # Weld 480BE /24 = * BE* BE Navy 482BE /24 = BE # AWG /24 = 0.6, #2 Weld 48BE P BE Navy 48BE /0 AWG # Weld 4860BE /24 = P * Contact for specific stranding listings * UL Listed for direct-burial applications E H A B F C D Die Color C NEST RED BLUE GRAY BROWN GREEN PINK Tooling: pp. F-80 F-00 Die Selector Chart: pp. F-0 F-04 F-28 Tel: Fax: Tel: