E-Z-Ground Grounding Connectors

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1 Thomas & Betts offers its complete line of grid-ground compression connectors. Our E-Z-Ground connectors are designed for direct burial and offer a safe, efficient alternative to exothermic welding products. Grid-ground installations do not require explosive charges, and can be installed in various climate conditions. These range-taking products will reduce the number of connectors and dies needed for your installation. Thomas & Betts E-Z-Ground products meet all applicable standards ( 87, U467, CSA 22.2). Connectors are prefilled with oxide inhibitor and sealed. C-Taps Figure 6 6 Connectors 9 Grounding Plate 2 Figure 8 Connector 6 GG Connectors 0 Pigtail Connectors Steel Grounding Stud TBG Series 7 ug I Beam Clamp 4 Figure 6 8 Connectors 8 Splice/Two-Way Connector 2 Figure 6 Connector F-24 Tel: Fax:

2 Figure 6 Compression Ground Tap Connector Main Tap Application Cable to Rebar Application Dimensions (IN.) Dies for TBM 4M, 00A Main Tap A Ground Rod B Cable Range T or TBMI 48 /0 Str..20 kcmil # Rebar #4 Sol. #2 Str. or 2" " Rod thru 2 #4 Rebar #4 Sol. #2 Str. 4" 6" G86R 4860 /0 Str..20 kcmil # Rebar /0 Str. 2/0 Str. or 2" " Rod thru 2 #4 Rebar /0 Str. 2/0 Str. 4" 2 6" G86R 486-CK /0 Str. 20 kcmil # Rebar /0 Str. 20 kcmil or 2" " Rod thru 2 #4 Rebar /0 Str..20 kcmil 4" 2 6" G86R 487 #6 Sol. #2 Str. #6 Sol. #2 Str. 4" 2 9 6" 0A kcmil 00 kcmil # Rebar #4 Sol. #2 Str. or " 4" Rod thru 4 #6 Rebar #4 Sol. #2 Str. 4" 6" G26R kcmil 00 kcmil # Rebar /0 Str. 2/0 Str. or " 4" Rod thru 4 #6 Rebar /0 Str. 2/0 Str. 4" 2 " G26R kcmil 00 kcmil # Rebar /0 Str. 20 kcmil or " 4" Rod thru 4 #6 Rebar /0 Str. 20 kcmil 4" 2 6" G26R kcmil 00 kcmil # Rebar 0 kcmil 00 kcmil or " 4" Rod thru 4 #6 Rebar 0 kcmil 00 kcmil " 2 7 6" G2R * Tin-plated version available of galvanized ground rods. Add suffix -TP. T 87 REQUIREMENTS Figure 8 Compression Ground Rod Tap Connector B A A Ground Rod B Cable Range Dimensions (In.) T Dies for TBM4M, 00A or TBMI GR " #2 AWG 2/0 AWG 7 " 6" G2R GR8-202 " #2 AWG 2/0 AWG 7 " 2" G2R GR " #2 AWG 2/0 AWG 7 " 2 6" G2R GR-202 " #2 AWG 2/0 AWG 7 " 2 9 6" G2R GR " /0 AWG 20 kcmil 7 " 6" G2R GR " /0 AWG 20 kcmil 7 " 2 " G2R GR " /0 AWG 20 kcmil 7 " 2 6" G2R GR-4020 " /0 AWG 20 kcmil 7 " 2 7 6" G2R GR " kcmil 7 " 2 " G2R GR " kcmil 7 " 2 7 6" G2R GR-0000 " kcmil 7 " 2 6" G2R Tooling: pages F-80 F-00. Die Selector Chart: pages F-0 F-04. T 87 REQUIREMENTS Tel: Fax: F-2

3 E-Z-Ground Grounding Connectors Figure 6 to 8 Compression Ground Rod to Grid Connectors A Ground Rod B Cable Range Element A D TT Element B Dimensions (In.) Dies for TBM4M, 00A or TBMI D Element A Element B 48R2* 2" #2 AWG 20 kcmil 6" 2 2" G86R G2R 488R2* 2" 20 kcmil 00 kcmil 6" 2 2" G26R G2R 486R8* " #2 AWG 20 kcmil 6" 2 2" G86R G2R 489R8* " 20 kcmil 00 kcmil 6" 2 2" G26R G2R 487R4* 4" #2 AWG 20 kcmil 2" 2 " G86R G2R 4900R4* 4" 20 kcmil 00 kcmil 2" 2 " G2R G2R 490R00 " #2 AWG 20 kcmil 2" 2 " G86R G2R 4920R00 " 20 kcmil 00 kcmil 2" 2 " G26R G2R * Tin-plated version available for galvanized ground rods. Add suffix -TP. T 87 REQUIREMENTS Figure 6 to 6 Compression Ground Grid Connectors Element A D T-T Element B T 87 REQUIREMENTS Cable to Cable Element B to Element B to Dimensions (In.) Die Selection for TBM4M, 00A or TBMI Element A Element B Ground Rod Rebar D T T-T A B 48 #6 Sol. #2 Str. #6 Sol. #2 Str. 7 " 4" 4" 0A 0A 486 # Str. 20 kcmil #6 Sol. #2 Str. 2" " 2" # #4 Rebar 7 " 4" 4" G86R 0A 487 #2 Str. 20 kcmil #2 Str. 20 kcmil 2" " 2" # #4 Rebar 7 " 4" 4" G86R G86R kcmil 00 kcmil #6 Sol. #2 Str. " 2" 4" # #6 Rebar 7 " 4" 4" G26R 0A kcmil 00 kcmil #2 Str. 20 kcmil " 2" 4" # #6 Rebar 7 " 4" 4" G26R G86R kcmil 00 kcmil 20 kcmil 00 kcmil " 2" 4" # #6 Rebar 7 " " " G2R G2R Tooling: pp. F-80 F-00. Die Selector Chart: pp. F-0 F-04. F-26 Tel: Fax:

4 One-piece construction for cable-to-cable, cable-to-rod, T and X connections. Cable-to-Cable or Cable-to-Rod Connectors Suitable for direct burial or in concrete Replaces exothermic welds Made from high-conductivity wrought copper Conforms to 87 standard U467 Cable to Cable Range Ground Rod to Cable Main Die Code Branch Die Code Rod Die Code Cable Die Code GG2-2 #2 or # 4 #2 or # 4 GG0-0 /0 4 /0 4 GG /0 or /0 60 #2 4 GG /0 or /0 60 /0 4 GG /0 or /0 60 2/0 or /0 0 GG /0 or 20 7 #2 4 2" 7 #2 or # 4 # 0 " 80 #2 or # 0 GG /0 or 20 7 /0 4 2" 7 " 80 /0 6 GG /0 or /0 or /0 60 2" 7 2/0 or /0 60 " 80 2/0 or /0 60 GG /0 or /0 or " 7 4/0 or 20 7 " 80 4/0 or 20 7 GG0-0 0 kcmil GG kcmil 87 4/0 or 20 7 " " GG kcmil " GG kcmil " 4" GG kcmil 87 2/0 or /0 60 " 4" 87 2/0 or /0 60 Tooling: pp. F-80 F-00. Die Selector Chart: p. F-0 F-04. Tel: Fax: F-27

5 E-Z-Ground Grounding Connectors For copper cable-to-cable ground-grid connections. Type GRD Cable-to-Cable Connector Cast of high-conductivity bronze alloy Suitable for direct burial B A B A C Conductor Size Main Tap Installation Information Dimensions (in.) max. min. max. (mm 2 ) min. (mm 2 ) max. min. max. (mm 2 ) min. (mm 2 ) Ground Rod yd. Tool Die No. Crimps A B C GRD TBM4M B09C GRD20 2/0 / /0 / TBM4M B0C 6 7 GRD kcmil 4/ /0 / TBM4M B2C 2 GRD40 20 kcmil 4/ kcmil 4/ TBM4M B2C F-28 Tel: Fax:

6 For connecting perpendicular runs of stranded copper cable to ground rod. Two Cables-to-Ground Rod Connector eavy-duty Cast Copper Nom. Nom. 2 Nom. Cable Size Overall Dim. (in.) Ground TBMI Die for Main Tap Rod Dia. Cable Code 2 TBMI Die for Ground Rod Code 06-8GR 20 or 4/0 20 or 4/0 " & 2" GR 20 or 4/0 20 or 4/0 4" Installs with ydraulic Tools with hex crimp dies. Does not meet 87. Copperweld* Conductors & Rebar for Use with Cast Copper Connectors Cable Size reinforcing rod size copperweld conductor size #2, # AWG () #8 or () #6 /0, 2/0 AWG # (7) #8 or 7 6 (7) #7 4/0 AWG, 20 kcmil #4 7 6 (9) #9 or (7) # 00 0 kcmil # 2 2 (9) #8 or (7) #4 00 kcmil #6 6 (9) #6 * Reg. Trademark Copperweld Corporation. U isted for use with cast copper connectors. Tooling: pp. F-80 F-00. Die Selector Chart: pp. F-0 F-04. Tel: Fax: F-29

7 Grounding Grid Connectors eavy-duty Cast Copper 0 2 Nom. Nom. 06 Rod to Cable Range Cable to Cable Range Rod to Cable Installing Die Code for TBM4M, 00A or TBMI Overall Dimension (in.) Rod Size (in.) Cable Range Main Branch Rod Barrel Cable Barrel 2 0 /0 2/0 AWG /0 2/0 AWG #2 # AWG 4/0 AWG 20 kcmil #2 # AWG /0 2/0 AWG 4/0 AWG 20 kcmil /0 2/0 AWG /0 AWG 20 kcmil 4/0 AWG 20 kcmil 4/0 AWG 20 kcmil /0 2/0 AWG 00 0 kcmil /0 2/0 AWG /0 AWG 20 kcmil 00 0 kcmil 4/0 AWG 20 kcmil /0 2/0 AWG 00 kcmil /0 2/0 AWG 2* /0 AWG 20 kcmil 00 kcmil 4/0 AWG 20 kcmil 2* kcmil 00 kcmil 00 kcmil 2* 2* adapter is required for all 00 Series dies, not for 600 Series. Ground rods 4/0 20 wire barrels suitable for 2" and " rod. 00 kcmil wire barrels suitable for " rods kcmil wire barrels suitable for " rods. ydraulic tools only. Does not meet 87. * 2 die for -ton tool only. F-260 Tel: Fax:

8 C-Taps main tap Copper C-Crimps Dimension (in.) h Dies for TBM4M 00A or TBMI * CTP22 #6 Sol. #2 Str. #6 Sol. #2 Str.**.6.7 BKC CTP202 # Str. 2/0 Str. #6 Sol. #2 Str.**.4.7 0A CTP2020 # Str. 2/0 Str. # Str. 2/0 Str A CTP2020 /0 Str. 20 kcmil #6 Sol. 2/0**.97.7 G86R CTP2020 /0 Str. 20 kcmil /0 Str. 20 kcmil G86R CTP kcmil #6 Sol. 2/0** G2R 2 CTP kcmil /0 Str. 20 kcmil G2R 2 CTP kcmil kcmil G2R Material: igh-conductivity Copper. * 00 adapter required if using TBMI and XX series dies. ** #6 AWG branch must be doubled. 87 REQUIREMENTS crimps run tap die index installing die tbm4m 00a, tbm Dimension (in.) h BC48 #6 Sol. #4 Str. #8 Sol. #8 Str. BG or B8CS 4 64 BC46-BB #6 Sol. #4 Str. #6 Sol. #6 Str. BG or B8CS 4 64 BC44 #6 Sol. #4 Str. #4 Sol. #4 Str. BG or B8CS 4 64 BC24 #2 Sol. #2 Str. #8 Sol. #4 Str. C BKC BC22 #2 Sol. #2 Str. #2 Sol. #2 Str. C BKC 4 64 BC202 /0 Sol. 2/0 Str. #8 Sol. #2 Str. E or O O 6 6 BC2020-BB /0 Sol. 2/0 Str. /0 Str. 2/0 Str. E or O O 6 2 BC402 /0 Str. 4/0 Str. #6 Sol. #2 Str. F or D D 6 BC4020 /0 Str. 4/0 Str. /0 Sol. 2/0 Str. F or D D 6 6 BC4040 /0 Str. 4/0 Str. /0 Sol. 4/0 Str. F or D D 6 6 Does not meet 87. Material: igh-conductivity Copper. U 467 isted. Tooling: pp. F-80 F-00. Die Selector Chart: pp. F-0 F-04. Tel: Fax: F-26

9 E-Z-Ground Grounding Connectors Perform line tap-offs, dead-ending and grounding on a range of conductors. Copper C-Type Compression Taps Can be held in the dies or jaws of an installation tool, then hooked directly over the line for time-saving installations Manufactured from pure electrical-grade copper for a highly conductive, low resistance, reliable connection Die references marked on connector for easy identification RUS Accepted Copperweld-Copper Conductor 8A Use C-Tap accommodating #6 str. Copper 6A Use C-Tap accommodating #4 str. Copper 4A Use C-Tap accommodating #2 str. Copper 2A Use C-Tap accommodating /0 2/0 Copper Copper C-Type Compression Taps wire range cat. no. a groove b groove CC 48 #6 sol. #4 str. #8 sol. #8 str. CC 46 #6 sol. #4 str. #6 sol. #6 str. CC 44 #6 sol. #4 str. #4 sol. #4 str. CC 24* #2 sol. #2 str. #8 sol. #4 str. CC 22 #2 sol. #2 str. #2 sol. #2 str. CC 202 /0 sol. 2/0 str. #8 sol. #2 str. CC 2020 /0 sol. 2/0 str. /0 sol. 2/0 str. CC 402 /0 sol. 4/0 str. #6 sol. #2 str. CC 4020 /0 sol. 4/0 str. /0 sol. 2/0 str. CC 4040 /0 str. 4/0 str. /0 str. 4/0 str. * When using # Str. in the A Groove, the B Groove will accommodate #6 or #8 Str. or #8 Sol. Note: For tin-plating option, add TN suffix to the catalog number. installing dies TU, BG, CC 4040 length (in.) TM or C 4 E or O 7 F or D 6 F-262 Tel: Fax:

10 ex compression intimately bonds cable directly to ground rod. Pigtail Connectors Figure-8 connectors Conforms to 87 standard U467 isted Cable Range Ground Rod Die Code for TBM4M, 00A or TBMI One Cable: /0 to #6 AWG GR2-06 Two Cables: #2 to #6 AWG 2" 87 One Cable: 4/0 to #6 AWG GR8-406 Two Cables: #2 to #6 AWG " 87 GR4-400 One Cable: 4/0 to /0 AWG 4" 99 Tooling: pp. F-80 F-00. Die Selector Chart: pp. F-0 F-04. Ground Plates 87 REQUIREMENTS When connecting cable to ground rod for direct burial or in concrete, the connector shall be wrought copper with minimum conductivity of 99% I.A.C.S., such as Thomas & Betts series GR2-06. ex compression with die code embossing shall be used. 4 2X 2- UNC UNC Cable Range Fig REQUIREMENTS 4 4X 2- UNC Fig. Cable Range Dies GP220-2 #2 20 kcmil " G86R GP #2 20 kcmil 4 7 2" G86R GP kcmil " G26R GP kcmil 4 7 2" G26R -6 UNC Fig. 2 Cable Range Tel: Fax: F-26

11 E-Z-Ground Grounding Connectors Knurling ensures excellent mechanical pull-out and electrical continuity. Type TBGS Structural Grounding Studs Easily welded to steel structures with minimal construction welding equipment Connect to grounding conductors with appropriate Thomas & Betts grounding connectors Knurled portion of stud resists pull-out and provides electrical continuity to ensure the integrity of the grounding circuit Constructed of high-strength steel and coated with corrosion-resistant copper cyanide Intersecting medium knurling (2.0" long) Minimum flat contact surface WIDT.80 ENGT.2.2" Dia TBGS-4 Rod Size TBGS-4 4" TBGS-8 " TBGS-8 " TBGS-4 4" Intersecting medium knurling (2.0" long) Minimum flat contact surface WIDT.0 ENGT.2.60" Dia TBGS " Dia.7" Dia Intersecting medium knurling (2.0" long) Minimum flat contact surface WIDT.290 ENGT.2 TBGS-8 Intersecting medium knurling (2.0" long) Minimum flat contact surface WIDT.0 ENGT.2 4 TBGS-4 F-264 Tel: Fax:

12 Connect ground cable to I-beam or any " maximum structural steel member without welding or drilling. I-Beam Ground Clamp Breakaway bolt head shears at predetermined torque to ensure tight connection eavy-duty compression lug provides excellent current-carrying capabilities Surface of steel must be cleaned in accordance with installation instruction sheet provided with product Connector made of high-conductivity cast copper bright dip Clamp made of drop-forged high-grade steel, zinc plated Satisfies requirements of NEC 20.64(C)() for connecting to grounding electrode system. Cast Copper Two-Way Connector eavy-duty 87 REQUIREMENTS Wire Range TBMI Installing Tool, Die Code IBG2-0 #2 thru /0 AWG 7 IBG /0 thru 4/0 AWG 87 IBG thru 00 kcmil ydraulic tooling with hex crimp dies. Made from high-conductivity cast copper Electro-tin-plated finish Die Size Die Code 04 #8 AWG 29 0 #6 AWG #4 AWG #2 AWG 4 08 # AWG 4 09 /0 AWG 4 0 2/0 AWG 66 /0 AWG /0 AWG kcmil 76 0 kcmil kcmil kcmil 2 Use hydraulic tools with hex dies. NEC and National Electrical Code are registered trademarks of the National Fire Protection Association, Inc. Tel: Fax: F-26

13 E-Z-Ground Grounding Connectors Provides a permanent, reliable connection. Ground Clamp Crimps to cable Clamps to ground rod and rebar Uses standard Color-Keyed hand and hydraulic tools Color coded for easy installation die selection Made from high-conductivity wrought copper Furnished with stainless steel hardware, 4" washers, bolts and nuts U467 approved for direct burial Wire Size Ground Rod Diameter (in.) CC2C-4R #2 # AWG 2 or CCC-4R # AWG 2 or CC0C-6R /0 AWG or 4 CC20C-6R 2/0 AWG or 4 CC40C-6R 4/0 AWG or 4 U467 Approved for direct burial. Terminate or connect continuous runs of copper cable to flat surfaces. Flat-Surface Ground Clamp Captivated keeper bar design extends cable range and helps hold cable prior to crimping, facilitating installation Saddles marked with conductor size and die code Conductor can be assembled to saddle with standard dies and hydraulic tools Made from high-conductivity cast copper G Bolt Size size Rebar # (in.) D Bolt Size (in.) C Die Code 4 -Brown 4 7-Green 42-Pink 4-Black 4-Purple ex Die Inches Wire Range Bolt ole Die Code No.* Unit Quan. Std. Pkg. Wt. per 00 Die Code No. 2 D C 0F /0 2/0 AWG " * F 4/0 AWG 20 kcmil " ** * TM4M, 00A, TBMI with hex crimp dies. ** TBMI with hex crimp dies only. Bond copper conductors to steel or aluminum fence post or top rail of round fence posts. Grid-to-Fence Ground Clamp Provide quick, dependable installation at low installed cost Use no incendiary materials Body made from cast copper alloy with steel U-bolt Ground Cable Range Die Code Steel & Aluminum ine Post Range (IN.) FG2040R2 2/0 /0 4/0 Str FG2040R2 2/0 /0 4/0 Str FG2040R 2/0 /0 4/0 Str. 76 FG20R2 #2 # /0 Sol. or Str FG20R2 #2 # /0 Sol. or Str FG20R #2 # /0 Sol. or Str. 66 Install with hydraulic tooling with hex crimp dies. F-266 Tel: Fax:

14 Cuts installation time in half with results superior to conventional connectors. E-Z-Ground Bus Bar Connector Unique design Fast and easy installation Superior low-resistance, high-conductivity connections Installs with conventional compression tools Produces a permanent connection with any combination of copper from #6 to #2 solid or stranded conductor, to 4" copper bus bar Made from pure wrought copper and prefilled with oxide inhibitor U isted and CSA certified Insulated with die DF E-Z-Ground Bus Bar Connectors install in less than two minutes with one easy crimp! The connector attaches directly to the bus, saving the labor-intensive process of drilling and tapping. The unique jaw interface of the E-Z-Ground Bus Bar Connector grips the copper bus, resulting in a low-resistance, high-conductivity connection. The E-Z-Ground Bus Bar Connector can be used in OEM applications or telecom applications cellular, PCS and others. It provides a continuous ground to the copper bus bar, making it ideal for hut and tower applications. The design enables installation in virtually any position, horizontal or vertical, and is suitable for inside and outside plant use. Installation can be completed using any T&B compression tool that accepts U-shaped die sets and is rated 2-ton or higher. Bus Bar Thickness (IN.) Conductor Range Std. Pkg. qty. GBBC22 4 #2 AWG #2 AWG GBBC26 4 #6 AWG #2 AWG Use this side of the connector when using only one wire. Use this side of the connector only when using two wires. Use with one wire #2 AWG.0" Use with 2nd wire #2 AWG Use with one wire #2 #6 AWG.0" Use with 2nd wire #6 AWG.40" 4 Bus GBBC22.40" 4 Bus GBBC26 Tel: Fax: F-267

15 E-Z-Ground Grounding Connectors A snap to assemble no special tools required. SnapTap Connector Designed for bonding and grounding applications using copper, steel strand and ground rod Easily installed with channel locks or pliers Made from high-strength aluminum alloy with tin plating Offers excellent electrical and mechanical characteristics U467 tested exceeds performance requirements With the SnapTap Connector, you can achieve an electrically superior, pressure-fit connection in seconds without expensive tooling. The connector is also easy to disassemble, requiring only a flat-head screwdriver to release the connected body. A one-piece design keeps parts together, minimizing loss of components prior to assembly. Simply separate the pieces and snap them in place for installation. An audible snap indicates that the connection is complete and properly installed. Bend back and forth to separate INSTA Separation point Body piece FIG. General Usage Instructions Separate No special tools required. Use ordinary parallel jaw pliers to separate the connector into two parts. old one side of connector with pliers and bend opposite side back and forth until parts separate (see Fig. ). Caution: Be careful not to pinch fingers or thumb when separating parts. Keep fingers out of bend path when bending part against plier jaws. Installation. Strip the insulation from each de-energized conductor. Be careful not to nick the conductor. Clean the conductor ends with a wire brush or emery cloth if necessary. 2. Place each conductor into the grooves in BODY piece. Press conductors with pliers to align and seat into grooves (see Fig. 2).. old the conductors and BODY piece until it stops. Use parallel jaw pliers and grip the SNAP and BODY pieces as shown (see Fig. ). Apply pressure until connector snaps into place. Visually inspect snap to verify full insertion. The connection is now complete (see Fig. 4). Removal The connector can be disassembled using a flat-head screwdriver to pry the SNAP piece from BODY piece. Body piece FIG. Snap piece Pivot groove Body piece FIG. 2 FIG. 4 Connector Description Packaging Standard Order Main Branch Inner Pack Outer Pack Quantity JP62 #2 AWG Sol. Copper #6 AWG Sol. Copper JP66 #6 AWG Sol. Copper #6 AWG Sol. Copper JP46 4" Steel Strand #6 AWG Sol. Copper JP66 6" Steel Strand #6 AWG Sol. Copper JP86 " Steel Strand #6 AWG Sol. Copper JP26 2" Steel Strand #6 AWG Sol. Copper JP26G 2" Ground Rod #6 AWG Sol. Copper JP264 4" Steel Strand (2) #6 AWG Sol. Copper JP266 6" Steel Strand (2) #6 AWG Sol. Copper JP268 " Steel Strand (2) #6 AWG Sol. Copper JP262G* 2" Ground Rod (2) #6 AWG Sol. Copper Note: All Toolless Connectors are U isted. Only items with (*) are CSA listed. F-268 Tel: Fax:

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