- 1 7 Ferrules RoHS CSA Section 4-16
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1 - 7 Ferrules Ferrules are a convenient device used for termination of stranded wires. Ferrules eliminate the risk of fraying of single strands and consequent accidental contacts and short circuits. They also protect the wire from damage when using compression screw, spring or split-bolt terminals. Ferrules are highly recommended when frequent removal and reinsertion (i.e: for testing) of the termination from the wire clamp is expected. Ferrules are crimped on the stripped end of the wire, using a specially designed crimping tool. All ITC tools are designed to make the operation effortless, quick and error-proof. ITC also has pneumatic, multiple action and fully automatic stripping/crimping tools and machines. The use of ferrules facilitates wire insertion in a clamp (for example, in a terminal block), especially for smaller gauges ( toawg 0. to mm). Uninsulated ferrules economically replace tinning of the conductor tip. ITC s twin type ferrules allow permanent crimping together of two wires, before insertion in the wire clamp. In some cases, this may represent saving of % of the cost of terminal blocks and meet singlewire specification. ITC ferrules are made of 99.9% electrolitic copper, tin plated. Insulation is either polypropylene or polyamide (nylon), flame retardant and heat resistant. ITC ferrules are RoH compliant. ITC insulated ferrules are CA certified. Ferrules are available for wires from 0.mm (AWG) to mm (~MCM). Most models are actually produced in different insertion lenghts: short (), normal (), long (), extra long (), extra-extra-long (X). ome most common sizes of insulated ferrules are available also with a larger plastic collar, to accommodate wires with extra insulation. Ferrules in strips and spools, described in this brochure, are for use with semi-automatic and automatic crimping tools and machines.
2 - Uninsulated Ferrules Material: 99.9% electrolytic copper, tin plated RoH. Dimensions according to DI p (except ). How to Order Uninsulated Ferrules (Order by Part o.): DI mm² º AWG Drawing d D ize Part o. Pack /0 3/0 /0 MCM Information ubject to change without notice All Dimensions in mm except where otherwise stated
3 - 9 ingle Insulated Ferrules Material: 99.9% electrolytic copper, tin plated RoH. Insulation: polypropylene or polyamide (ylon). Available in 3 colour s. Dimensions according to DI / (except ) How to Order Insulated Ferrules (Order by Part o.): DI mm² AWG Drawing d D ize DI Color Code Part o. W Color Code I Color Code X X X X X X / X / X 0.0 / X.0 MCM Package
4 - 0 Twin Insulated Ferrules Material: 99.9% electrolytic copper, tin plated RoH. Insulation: polypropylene. Available in DI colour only, other s on special order. Dimensions according to DI / How to Order Twin Insulated Ferrules (Order by Part o.): mm² AWG Drawing d WxD ize DI Color Code Package x 0. x 5. 3 x 5 0. x 5. x x x 7. x x x x x x x.0 x. x. x x... x 7. x 7..5 x. x. x x 3. x. x.5.53 x 0 x x x.00 x x..0 x.00 x.00 x.9 x.0 x x 9.0 ingle Insulated Ferrules in trips, pools and Rolls Material: 99.9% electrolytic copper, tin plated RoH. Insulation: polypropylene or polyamide (ylon). Available in DI colour only, other s on special order. Dimensions according to DI / () pecial order only How to Order Insulated Ferrules (Order by Part o.): mm² AW G Drawing d D ize DI Color Code Package 5 strips of ferrules spool of 0 ferrules roll of 0 ferrules () 5 strips of ferrules spool of 0 ferrules roll of 0 ferrules () 5 strips of ferrules spool of 0 ferrules roll of 0 ferrules () 5 strips of ferrules spool of 0 ferrules roll of 0 ferrules () strips of ferrules spool of 0 ferrules roll of 0 ferrules ()
5 - Insulated Ferrules with Extra arge Insulation Material: 99.9% electrolytic copper, tin plated RoH. Insulation: polyamide (nylon). Available in DI colour only. How to Order Insulated Ferrules (Order by Part o.): mm² AWG Drawing d D D3 ize DI Color Code Package Ferrule Kits and Dispenser Boxes As a complement to its extensive line of ferrules and tools, ITC now offers a variety of dispenser boxes and kits, with or without crimping tools, to suit any application. Ferrule Dispenser Boxes These small, handy round plastic boxes 90mm dia (approx 3 ½ ), are practical for everyday use, both in the shop and in the field. How to Order Dispenser Boxes (Order by Part o.) Part o. Description Contents Wire size Colour Quantity Dispenser box - mall insulated ferrules DI colour Dispenser box - mall insulated ferrules W colour Dispenser box - arge insulated ferrules DI colour Dispenser box - arge insulated ferrules W colour Test box Very small insulated ferrules DI colour Test box Very small insulated ferrules W colour Information subject to change without notice AWG 0. mm White AWG mm Grey AWG mm Red AWG.5 mm Black AWG.5 mm Blue AWG 0.mm Orange AWG mm White AWG mm Yellow AWG.5 mm Red AWG.5 mm Blue AWG mm Grey AWG mm Yellow AWG mm Red AWG mm Blue AWG mm Grey AWG mm Black AWG mm Ivory AWG mm Green AWG 0. mm Purple 30 3AWG 0.30 mm Pale blue 30 AWG 0. mm White 30 AWG - mm Grey 30 AWG 0. mm Red 30 AWG 0. mm ight blue 30 3AWG 0.30 mm Pale blue 30 AWG 0. mm Orange 30 AWG - mm White 30 AWG 0. mm Yellow 30
6 - Ferrule Kits In Plastic Cases ITC offers six models of kits, in sturdy polypropylene cases x7x5mm (~x¾x¾ ), sturdy but economical. Cases have compartments plus one large space for a tool. Two plastic clasps assure closure of the case. abel inside the case illustrates the contents. Upon request, ITC can supply custom kits in plastic cases, designed to suit your needs. How to Order Ferrule Kits Plastic Cases (Order by Part o.): Part o. Description Contents (ferrules) Wire size Colour Quantity Tool kit Assortment of insulated and Twin ferrules DI colour with industrial tool.00 Tool kit Assortment of insulated and Twin ferrules DI colour with professional tool.09 Ferrule kit Assortment of insulated and Twin ferrules DI colour without tool Tool kit Assortment of insulated ferrules DI colour with industrial tool Tool kit Assortment of insulated ferrules DI colour with professional tool Ferrule kit Assortment of insulated ferrules DI colour without tool Information subject to change without notice AWG 0.mm White AWG mm Grey AWG mm Red AWG.5 mm Black AWG.5 mm Blue AWG mm Grey AWG mm Yellow xawg x0.mm White xawg xmm Grey xawg xmm Red xawg x.5mm Black xawg x.5mm Blue ame as 99.7 ame as 99.7 AWG 0.mm White AWG mm Grey AWG mm Red AWG.5 mm Black AWG.5 mm Blue AWG mm Grey ame as 99. ame as 99.
7 - 3 Ferrule Kits in Metal Cases ITC offers three models of kits, in metal cases with latch, 0 x 30 x mm (~9 ½ x 3 ½ x ). Cases have compartments and space for one crimping tool, and a label inside the case illustrates the contents. Upon request, ITC can supply custom metal case kits, designed to suit your needs. How to Order Ferrule Kits Metal Cases (Order by Part o.): Part o. Description Contents (ferrules) Wire size Colour Quantity Tool kit Assortment of insulated and Twin ferrules DI colour with industrial tool.00 Tool kit Assortment of insulated and Twin ferrules DI colour with professional tool.09 AWG 0.mm White AWG mm Grey AWG mm Red AWG.5 mm Black AWG.5 mm Blue AWG mm Grey AWG mm Yellow xawg x0.mm White xawg xmm Grey xawg xmm Red xawg x.5mm Black xawg x.5mm Blue xawg - xmm Grey xawg xmm Yellow ame as Ferrule kit Assortment of insulated and Twin ferrules DI colour without tool Information subject to change without notice ame as 99.9
8 - IDE-BOX Ferrule Kits A handy, attractive package for displaying and using small components such as wire terminals, ferrules, etc.. Designed to hang on standard display hooks. Case made of impact-resistant thermoplastic resin in eight available colours. Covers in transparent plastic, to show contents of each compartment. Covers slide easily with thumb action, yet single compartments are safely closed until needed. Available empty or in prepared kits of or ferrules. How to Order IDE-BOX Ferrule Kits (Order by Part o.): Part o. Description Colour Compartment Compartment Compartment 3 Compartment Compartment Empty slide-box Black Empty slide-box Green Empty slide-box Red Empty slide-box Yellow Empty slide-box Blue Empty slide-box Grey Empty slide-box Dark grey Empty slide-box Orange Insulated Ferrules ferrules AWG ferrules AWG ferrules AWG ferrules AWG ferrules AWG Green -AWG white grey red black blue on insulated Ferrules -AWG Grey ferrules AWG ferrules AWG ferrules AWG ferrules AWG ferrules AWG Twin Ins. Ferrules twin ferrules twin ferrules twin ferrules twin ferrules twin ferrules Black -AWG AWG white AWG grey AWG red AWG black AWG blue Insulated Ferrules ferrules AWG 30 ferrules AWG ferrules AWG ferrules AWG 5 ferrules AWG Orange -AWG blue grey yellow red blue Information subject to change without notice
Uninsulated Ferrules Material: 99.9% electrolytic copper, tin plated RoH Dimensions according to DI p (except ) Uninsulated Ferrules (Order by Part o.) DI mm² º AWG Drawing d D ize Part o. Pack 0. 0. 0.
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