Tools, Dies and Kits. Blackburn Color-Keyed Homac. Table of Contents

Transcription

1 Blackburn Color-Keyed Homac Tools, Dies and Kits Table of Contents Thomas & Betts offers a complete range of tools for industrial electrical applications. This section provides a look at our extensive tool offering including manual, hydraulic, and battery-operated compression tools. You ll also find a comprehensive die selection chart that makes matching dies to tools fast and easy. Introduction, Warranty and Service Providers... EE3 Manual Compression Tools... E4E9 Metric Compression Tools...E0 Power-Assisted Compression Tools... EE7 Manual and Power-Assisted Compression Tools... E8E Hydraulic Pumps... EE4 Cable Strippers, Cutters and Other Tools...E5E8 Installing Dies...E9E44 Manual Compression Cutters...E45 Cutting Dies and Other Tools...E46 Replacement Batteries...E47 Hydraulic PowerTap System...E48 Assorted Die Kits... E49E5 Tool Cross Reference...E53E54 E

2 Introduction, Warranty and Service Providers An Unbeatable Tool Selection Thomas & Betts offers a complete range of tools for industrial electrical applications. This catalogue provides a look at our extensive tool offering including manual, hydraulic, and battery-operated compression tools. You ll also find a comprehensive die selection chart that makes matching dies to tools fast and easy. Whatever the application or budget, there s a Thomas & Betts tool that will help you get the job done faster and more efficiently. Warranty and Service Providers Thomas & Betts Tool Service has a staff of highly trained, experienced and dedicated technicians and application specialists to support our customers in every aspect of their tooling needs. The Tool Service Department is capable of repairing all Thomas & Betts tools, from small tools to large hydraulic pumps and crimping heads. The department is also responsible for warranty repairs and will supply a loaner tool when necessary. For customers capable of repairing their own tools, Tool Service also sells the component parts. In addition, the department can provide the technical data and information required. Other services include the calibration or certification of tools to meet applicable standards including in house certification of tools for larger OEMs in conjunction with the ISO 9000 programs. Corporate Thomas & Betts Tool Service 8735 Hamilton Road, Southaven, MS 3867 Tel.: ext Fax: Centre de réparation hydraulique Uptown Ltée 3 rue Tellier Laval, Quebec H7C H Tel.: Fax: Huskie Repair Depots for Battery Operated Tools are: INNOVA Quebec 040 Boulevard Industriel Granby, Quebec JJ A4 Tel.: ext.: 30 Fax: yfabre@xtirpa.com PEFCO Ontario 734 Finch Avenue Pickering, Ontario LV K4 Tel.: Fax: jmasonpefco@sympatico.ca British Columbia 7949 Roan Place Surrey, British Columbia V3S 5K Tel.: Toll free: Fax: sales@linstar.ca LINESTAR Utility Supply (4 branches) Alberta 38 Hastings Crescent SE Calgary, Alberta TG 4C8 Tel.: Toll free: Fax: salesab@linstar.ca Manitoba/Saskatchewan 03 Keewatin Street Winnipeg, Manitoba RX Z3 Tel.: Fax: Ontario Unit 705 Ordan Dr. Mississauga, Ontario L5T Y Tel.: Toll free: Fax: * For CEMBRE tool please contact your sales representative. E

3 Tools, Dies and Kits Introduction, Warranty and Service Providers Limited Warranty Thomas & Betts manufactures its tools to be free of defects in material and workmanship for the time specified below. Should any defect occur during the specified time period, Thomas & Betts will repair or replace the tool at its option. Limitations and Exclusions This Warranty is in lieu of all other representations and expressed and implied warranties (including the implied warranties of merchantability and fitness for use) and under no circumstances shall Thomas & Betts be liable for any incidental or consequantial property damages or losses. This warranty is non-transferable and replacement of defective parts must be made at a facility designated by the manufacturer. 90 DAYS YEAR Electronic alloy operated tools (printers, testers) Individual dies YEARS 5 YEARS Mechanical hand tools with ratchet or Shure Stake mechanism Hydraulic pumps (battery operated tools included) Hydraulic tools (self-contained and remote heads) All LI-Ion battery operated tools (Huskie) Pneumatic tools Cable cutters, strippers ID systems All NI-MH battery operated tools (Cembre) Direct all inquiries to the Thomas & Betts Regional Sales Office in your area. w w w. t nb. c a E3

4 Manual Compression Tools TBM45S Crimp Tool Wide range of #8 to # for copper lugs and #0 to #6 for aluminum lugs Each die has die code embossing Shure Stake mechanism ensures a properly completed crimp each time Colour-coded die wheel rotates into position for proper die nest adjustment Also installs up to green colour-coded C-Taps and MD Series motor disconnects Requires two crimps per connector Creates Diamond-style crimp TBM45S Crimp tool with Shure Stake mechanism for #8# copper and #0#6 aluminum lugs Conductor Size T- pending Crimp-Assit foot provides stability when work suface liverage is needed to crimp larger connectors. #0 Red #8 Red #6 Blue #4 Grey # Brown # Green Copper Connectors One hole, short TB TB TB Splice, short One hole, long 54930BE 54905BE 54906BE 5494BE Two hole, long 54850BE 5485BE 54854BE 54856BE Splice, long Cable Joints Narrow Tongue C-Taps Motor Disconnects MD8 series MD6 series MD4 series MD series Aluminum Connectors One hole Splices Bi-Pins 6905A 690A Equipment Lugs E4

5 Manual Compression Tools TBM4S Dieless Crimp Tool Wide range of #8 to 50 kcmil for copper lugs and #8 to 4/0 for aluminum lugs Adjustable indenter eliminates the need to buy and maintain numerous individual dies Shure Stake mechanism ensures a properly completed crimp each time Easily adjusted by turning knurled adjusting wheel and aligning pointer with proper terminal size Dieless adjustable crimper for Color-Keyed compression connectors Creates Indent-style crimp TBM4S Dieless crimp tool with Shure Stake mechanism for #850 kcmil copper and #84/0 aluminum lugs TBM5 and TBM5S* Crimp Tools Wide range of #8 to 50 kcmil for copper and #0 to 4/0 for aluminum lugs and splices Also install C-Taps from to *Shure Stake mechanism ensures a properly completed crimp each time Include colour-coded, die-code-embossed installation dies Colour Code Al Cu Die Pkg. Qty. Red 0 8 Blue 8 6 Grey Brown Green 4 Pink /0 TBM5 Black / or Orange 3/0 TBM5S* Purple 4/ Yellow 50 Gold Tan /0 Olive / Ruby 3/0 White 4/ Creates Diamond-style crimp Carrying Cases for TBM5 and TBM5S M Steel Carrying Case for TBM5, TBM5S, TBM6 and TBM6S Plastic Carrying Case for TBM5, TBM5S, TBM6 and TBM6S E5

6 Manual Compression Tools Creates Diamond-style crimp TBM6 and TBM6S* Crimp Tools Wide range of #8 thru 500 kcmil for copper lugs, splices and taps and #0 thru 350 kcmil for aluminum lugs and splices Also install 6305 through 6340 orange, green and blue H-Taps *Shure Stake mechanism ensures a properly completed crimp each time Complete with plastic carrying case and wire brush No dies included Colour Code Al Cu TBM6 or TBM6S* Upper Die Lower Die Red Blue 8 6 Grey Brown 3474 Green 4 Pink / Black / Orange 3/0 Purple 4/ Yellow Gold 3474 Tan / Olive / Ruby 3/ White 4/ Red Blue Brown Pkg. Qty. Carrying Cases for TBM6 and TBM6S M Steel Carrying Case for TBM5, TBM5S, TBM6 and TBM6S Plastic Carrying Case for TBM5, TBM5S, TBM6 and TBM6S E6

7 Manual Compression Tools TBM8 and TBM8S* Crimp Tools Install coded copper lugs and connectors #8 through 500 kcmil Install aluminum lugs and connectors #0 through 350 kcmil *Shure Stake mechanism ensures positive compression Included dies are colour-coded and provide die-code embossing for easy installation and inspection Install all coded copper compression joints and a selection of small C-Taps Complete with installing dies and wire brush in plastic carrying case Creates Diamond-style crimp Colour Code Al Cu Lower Die Pkg. Qty. TBM8 or TBM8S* Red 0 8 Blue 8 6 Grey 6 4 Brown Green 4 Pink /0 Black /0 Orange 3/0 Purple 4/0 Yellow 50 Gold Tan /0 Olive /0 Ruby 3/ White 4/ Red Blue Brown TBM840 Crimp Tool Wide range of #8 to 4/0 for copper connectors and splices Installs lugs and splices Series and position colour-coded rotatable die Comfort hand grip Die index embossed for permanent inspectability Overall length: 3-3/4 in. Handle length: 6-/ in. Weight: 8.8 lb. TBM840 Crimp Tool for #8 to 4/0 Copper Lugs c/w Rotating Colour-Coded Die Wheel E7

8 Manual Compression Tools OD Series Manual Compression Tool Integral self-gauging system in tool head assures proper adjustment before each crimp Improved design reduces force to crimp by as much as 0% Teflon over bronze bearings greatly reduce wear at linkage and pins; far superior to steel bearing surfaces All standard insert dies available for OD58 tool ( O and D, 840, etc.), 5/8 in. fixed die in nose ODF tool has fixed O and D dies ODB tool has fixed O and D dies; accepts standard insert dies designed for MD6 tool Distribution of weight over tool length gives better balance, results in easier handling and positioning Optional fiberglass handles for greater strength, lighter weight, better insulating properties and lower moisture absorption rate ODF and ODB tools with insulated heads available as an option Lever action tool with hot stick handles of Glastrux Fiberglas, rated and tested for 00kV/ft./5 minutes Lever action results in minimum applied force to crimp Description Weight (lb.) OD58 Manual Tool with 5/8 in. Nose Die and Insert Die Cavity 6.5 Straight Wooden handles OD58 Manual Tool with 5/8 in. Nose Die and Insert Die Cavity 6.0 Straight Fiberglass handles OD583 Manual Tool with 5/8 in. Nose Die and Insert Die Cavity Curved Wooden handles 6.5 ODF Manual Tool with fixed O & D dies Fiberglass handles ODB Manual Tool with fixed O & D dies. D die cavity accepts MD6 tool insert dies Straight Wooden handles ODB Manual Tool with fixed O & D dies. D die cavity accepts MD6 tool insert dies 6.0 Fiberglass handles ODB3 Manual Tool with fixed O & D dies. D die cavity accepts MD6 tool insert dies 6.5 Curved Wooden handles ODH Insulating head cover 0.40 For Hand Tool with insulated head, add suffix 5 to catalogue number; e.g. OD585. (refer to pp. E9E44 for dies) 6.0 E8

9 Manual Compression Tools UT 3 M Installation Tool Nothing to lose a built-in 5/8 in. die is precision-cast and installs compression connectors from #8 to 4/0. One stroke of the tool develops full compression Ensures proper compression before jaws will release Only. lb. Description UT 3 M Installs compression connectors from #8 to 4/0 UT 3 Installation Tool and Upper Dies Removable, reversible die installs / in. and 5/8 in. compression connectors. Perform additional installation work. UT3-4 G is a in. and 5 8 in. gold upper die for ACSR and stranded wire. UT 3-4 R is a in. and 5 8 in. red upper die for compressed and compact stranded wire One stroke of the tool develops full compression Only. lb. Description Installation Tool UT 3 Installs compression connectors on ACSR, stranded, compressed and compact stranded Upper Dies UT 3-4G / and 5/8 gold upper die for ACSR and stranded UT 3-4R / and 5/8 red upper die for compressed and compact stranded E9

10 Metric Compression Tools TBM5MCC Crimp Tool For non-insulated metric connectors High-precision heat treated steel jaws Ergonomically designed molded plastic grips Compact, lightweight and easy to use Toggle-action leverage reduces operator effort Shure Stake mechanism ensures a properly completed crimp each time Automatic handle opening after crimping operation Wire Range: sq. mm Dimensions (L x W): 9. in. x.87 in. Weight:.5 lb. TBM5MCC Mechanical Crimp Tool TBM6MCC 6-Ton Hydraulic Crimping Head Installs crimp-type electrical connectors on cables up to 500 mm Includes male automatic coupler for connection to 0,000 psi hydraulic pump Optional adaptor (TBM6M-ADP) available for use with semicircular slotted dies common to most C-shaped heads (-Ton) available on the market Sturdy steel carrying case complete with die compartment for holding up to 0 sets of dies available on request TBM6MCC 6-Ton Hydraulic Presshead TBM6M-ADP Adaptor Output Force: 5.8-Ton Operating Pressure: 0,000 psi nominal Dimensions (L x W):.4 in. x 4.7 in. Weight:.4 lb. TBM60MCC 60-Ton Hydraulic Crimping Head Installs crimp-type electrical connectors on cables up to 000 mm Includes male automatic coupler for connection to 0,000 psi hydraulic pump Optional adaptor (TBM60M-ADP) available for use with semicircular slotted dies common to most C-shaped heads (-Ton) available on the market Sturdy steel carrying case complete with die compartment for holding up to 0 sets of dies available on request Output Force: 58.4-Ton Operating Pressure: 0,000 psi nominal Dimensions (L x W): in. x 7.9 in. Weight: 39.6 lb. TBM60MCC TBM60M-ADP 60-Ton Hydraulic Presshead Adaptor Tools c/w adaptors can be used with standard -,5-Ton half sheiled dies. Please contact your Regional Sales Office for information concerning metric dies. E0

11 Power-Assisted Compression Tools Li Inline 6-Ton Closed Crimp Tool Designed with a rotating 80 head and integrated LED work lights offering more maneuverability in tight spaces, while still providing 6 tons of parallel action crimping force Designed for one-handed control ram advancement and retraction with a rapid advance feature which decreases crimp time Accepts W-style dies Approx. 350 crimps per full battery charge (based on 3/0 AWG cable) Capacity: Cu #8-600 kcmil, Al #8-400 kcmil Output Force: 6-Ton Dimensions (L x W x H): 8 in. x 3.5 in. x 4.5 in. Battery: 4.4 V DC Weight with Battery: 8.75 lb. TBM6CR-LI Li Inline 6-Ton closed crimp tool 650CAT Interchangeable cutting head Li Inline 6-Ton Open OD Crimp Tool Designed with a rotating 80 jaws and integrated LED work lights offering more maneuverability in tight spaces, while still providing 6 tons of scissor action crimping force Designed for one-handed control ram advancement and retraction with a rapid advance feature which decreases crimp time Accepts W-style dies Approx. 350 crimps per full battery charge (based on 3/0 AWG cable) Capacity: Cu #8-300 kcmil, Al #8-4/0 kcmil Output Force: 6-Ton Dimensions (L x W x H): in. x 3.5 in. x 4.5 in. Battery: 4.4 V DC Weight with Battery: 8.75 lb. TBM6UCR-LI Li Inline 6-Ton open OD crimp tool 650CAT Interchangeable cutting head E

12 Power-Assisted Compression Tools Li 6-Ton Open Crimp Tool Designed for one-handed control ram advancement and retraction Open yoke design with rotating head allows for maximum crimping flexibility Protective rubber insulated boot on head Rapid advance feature decreases crimp time Approx. 350 crimps per full battery charge (based on 3/0 AWG cable) Capacity: Cu #8-600 kcmil, Al #8-400 kcmil Output Force: 6-Ton Dimensions (L x W x H): 3 in. x.5 in. x in. Battery: 4.4 V DC Weight with Battery: 8.75 lb. TBM6PCR-LI Li 6-Ton open crimp tool. 6-Ton compression and cutting tool accessories is equipped with lithium-ion (LI) battery technology. 650CAT Interchangeable cutting head Li 6-Ton Closed Crimp Tool Designed for one-handed contro ram advancement and retraction Rotating head allows maximum flexibility for crimping Rapid advance feature decreases crimp time Approx. 350 crimps per full battery charge (based on 3/0 AWG cable) Capacity: Cu #8-600 kcmil, Al #0-400 kcmil Output Force: 6-Ton Dimensions (L x W x H): 3 in. x.5 in. x in. Battery: 4.4 VDC Weight with Battery: 8.5 lb. TBM6PCR-LI Li 6-Ton closed crimp tool TBM6H 6-Ton Hydraulic Crimping Head Lightweight design weighs less than 7 lb., including dies Embosses die code on connection for easy inspection Uses 6-Ton Series and Blackburn O and D Series dies colour-coded for easy matching with Color-Keyed connectors (refer to pp. E9E44) Creates Hex-style crimp TBM6H 6-Ton Hydraulic Head with Steel Case Installing Range: Up to 600 kcmil copper lugs & splices Up to 400 kcmil aluminum lugs & splices CHT84-0 to CHT4-9 copper H-Taps 6305 to 6348 aluminum H-Taps to C-Taps Output Force: 6-Ton Dimensions (L x W x H): in. x -/4 in. x 3-9/6 in. Weight: 6.5 lb. E

13 Power-Assisted Compression Tools Li Inline 6-Ton Open Crimp Tool Designed with rotating 80 jaws and integrated LED work lights offering more maneuverability in tight spaces, while still provinding 6 tons of scissor action crimping force Designed for one-handed control ram advancement and retraction with a rapid advance feature which decreases crimp time Accepts W-style dies Approx. 500 crimps per full battery charge (based on 3/0 AWG cable) Capacity: Cu #8-500 kcmil, Al #0-350 kcmil Output Force: 6-Ton Dimensions (L x W x H): 0 in. x 3.5 in. x 4.5 in. Battery: 4.4 V DC Weight with Battery: 8.75 lb. TBM6UNICR-LI Li Inline 6-Ton open die crimp tool. 650CAT Interchangeable cutting head E3

14 Power-Assisted Compression Tools TBM4RH 4-Ton Remote Hydraulic Head Crimps connectors up to 900 kcmil copper and 750 kcmil aluminum Wide,.65 in. jaw opening accommodates large connectors Quick automatic coupler enables fast connection to hydraulic systems Requires hydraulic pump with working pressure of 0,000 psi Provides 4-Ton of crimping force Includes carrying case (dies sold separately) Use standard T&B Color-Keyed 5500 Series dies (refer to pp. E9E44 ) Installing Range: Up to 900 kcmil copper lugs & splices Up to 750 kcmil aluminum lugs & splices to C-Taps Output Force: 4-Ton Dimensions (L x W x H): 9-/8 in. x 3-3/4 in. x 4-7/8 in. Weight: 8.5 lb. TBM4RH 4-Ton Crimp Remote Head 300A 4-Ton Hydraulic Crimping Head Rugged design, made to last in field or on bench C-yoke provides maximum flexibility for crimping Uses standard T&B Color-Keyed 5500 Series dies (refer to pp. E9E44 ) Operates on 0,000 psi hydraulic pumps Creates Hex-style crimp 300A 4-Ton Hydraulic Head with Steel Case Installing Range: Up to 900 kcmil copper lugs & splices Up to 750 kcmil aluminum lugs & splices CHT84-0 to CHT50-6 copper H-Taps 6305 to 6348 aluminum H-Taps to C-Taps Output Force: 4-Ton Operating Pressure: 0,000 psi nominal Dimensions (L x W x H): -/ in. x -/ in. x 4-/4 in. Weight: 0 lb. E4

15 Power-Assisted Compression Tools Li 4-Ton Open Crimp Tool Rotating head allows maximum flexibility for crimping Protective rubber boot on C head Rapid advance feature decreases crimp time Approx. 50 crimps per full battery charge (based on 3/0 AWG cable) Installing Range: Up to 900 kcmil copper lugs and splices Up to 750 kcmil aluminum lugs and splices Capacity: Cu #8-900 kcmil, Al #0-750 kcmil Output Force: 4-Ton Dimensions (L x W x H): 9 in. x 3.5 in. x 0.5 in. Battery: 4.4 V DC Weight with Battery: 0 lb. TBM4CR-LI Li 4-Ton open crimp tool Battpac TBM5CR-LI Hermetically Sealed 5-Ton Battery-Powered Compression Tool Rotating head allows maximum flexibility for crimping Protective rubber boot on head Rapid advance feature decreases crimp time Approx. 50 crimps per full battery charge (based on 3/0 AWG cable) Installing Range: Up to 500 kcmil copper lugs and splices Up to 50 kcmil aluminum lugs and splices Capacity: Cu #8-500 kcmil, Al #0-50 kcmil Output Force: 4-Ton Dimensions (L x W x H):.5 in. x 3.5 in. x 0.5 in. Battery: 4.4 V DC Weight with Battery: 4 lb. TBM5CR-LI LI 5-Ton Closed crimp tool 5500-TB Die adaptor for 5500 series dies E5

16 Power-Assisted Compression Tools Creates Hexstyle crimp TBM5I 5-Ton Hydraulic Crimping Head Head made of forged steel and insulated with rubber boot Longer, slimmer design enables easier access into tight spaces, such as in cable tray and central office applications Wider jaw opening eases crimping of larger lugs, C-Taps and H-Taps Uses 5600 Series dies; can also use 5500 Series dies with 5500-TB adaptor (refer to pp. E9E44) TBM5I Insulated 5-Ton Hydraulic Head with Steel Case 5600 Series Fits directly into tool for larger size connectors, 800 kcmil,500 kcmil Series Used in conjunction with 5500-TB Adaptor, #8 AWG750 kcmil Installing Range: Up to 500 kcmil copper lugs & splices Up to 000 kcmil aluminum lugs & splices CHT84-0 to CHT F copper H-Taps 6305 to 6380 aluminum H-Taps to C-Taps Output Force: 5-Ton Operating Pressure: 0,000 psi nominal Dimensions (L x W x H): 5-3/4 in. x -5/8 in. x 4-3/8 in. Weight: 6.5 lb Ton Hydraulic Crimping Head Compact design delivers maximum pressure for larger lugs and splices Ideal for applications requiring larger lugs up to 000 kcmil Uses 300 and 400 Series dies (refer to pp. E9E44) Creates Hexstyle crimp 940 Presse hydraulique de 40 tonnes avec mallette de transport en acier Suggested replacement oil T&B 06 or any light weight hydraulic fluid or automatic transmission fluid is recommended. Do not use silicon based fluids. Installing Range: Up to 000 kcmil copper lugs & splices Up to 000 kcmil aluminum lugs & splices Output Force: 40-Ton Operating Pressure: 0,000 psi nominal Dimensions (L x W x H): in. x 4-3/4 in. x 7-3/8 in. Weight: 40 lb. E6

17 Power-Assisted Compression Tools TBM -Ton Hydraulic Crimp Head Rugged steel construction is durable for most applications Includes five sets of multi-nested dies Dies emboss die code on connectors for easy inspection Closed yoke design yields maximum crimp performance Uses TBMD style dies (refer to pp. E9E44) Creates Hex-style crimp TBM -Ton Hydraulic Head with Steel Case If using old style 700 Series Die Set, use adaptor, Cat. # TBMD-AR (not included) for adaptation to the above tool. Order adaptor separately. Installing Range: Up to 900 kcmil copper lugs & splices Up to 750 kcmil aluminum lugs & splices to C-Taps Output Force: -Ton Operating Pressure: 0,000 psi nominal Dimensions (L x W x H): 4-/4 in. x -/ in. x 3-7/8 in. Weight: 9 lb. 364M -Ton Hydraulic Crimping Head Rugged steel construction is durable for most applications Used for Color-Keyed and Sta-Kon connectors The only military-listed hydraulic head (Mil. Spec. MS544-) Uses 700 Series dies for Color-Keyed connectors (refer to pp. E9E44 ) 364M -Ton Hydraulic Head with Steel Case Creates Hex-style crimp Installing Range: Up to 900 kcmil copper lugs & splices Up to 750 kcmil aluminum lugs & splices to C-Taps Output Force: -Ton Operating Pressure: 0,000 psi nominal Dimensions (L x W x H): 4-/ in. x -/ in. x 3-5/6 in. Weight: 9 lb. E7

18 Manual and Power-Assisted Compression Tools Smart Tool Automatically compresses to the correct depth based on size of connector in jaws C-type head swivels 90º for easy crimp positioning Forged steel construction is well suited for both field and bench work Installs both Color-Keyed and non-insulated Sta-Kon connectors How the Smart Tool Works The Smart Tool was engineered with built-in intelligence* that enables it to sense the connector barrel diameter and automatically apply just the right amount of compression force. This eliminates virtually all air spaces and forms the connector and conductor strands into a solid mass, resulting in a high-quality, low-resistance connection. In addition, the tool clearly embosses T&B with each compression for positive verification that the correct tool was used. * Novopress System Uniform, Dependable Connections The Smart Tool gives you consistent, high-quality compression connections over a wide range of connector sizes. Available in manual, battery-powered and air-operated versions, this tool easily installs lugs and splices from #8 AWG through 900 kcmil copper or 750 kcmil aluminum without changing dies. For the specified wire range, all you need is one tool. You always have the right die size, eliminating die selection mistakes. Lower Installation Costs Productivity will be greatly improved with the Smart Tool, especially when installing a variety of connector sizes or types. Initial investment is low, requiring minimal tool inventory. These benefits add up to lower installed cost. C-Type Yoke Offers Installation Convenience The C-type yoke configuration and large die spacing enable the Smart Tool to slip directly over the connector. This means added speed and convenience when installing two-way splice connectors, especially in confined spaces. Smart Tool Range Taking Features The following size Color-Keyed lugs and splice connectors, when crimped with the Smart Tool, produce these range-taking capabilities: Copper Aluminum Standard Wire Size Range Taking Standard Wire Size Range Taking /0-AWG #6-/0 AWG /0-AWG #6-/0 AWG /0-AWG #-/0 AWG /0-AWG #-/0 AWG 4/0-AWG #-4/0 AWG 4/0-AWG #-4/0 AWG 300 kcmil #/0-300 kcmil 300 kcmil #/0-300 kcmil 350 kcmil kcmil 350 kcmil kcmil 500 kcmil kcmil 500 kcmil 4/0-500 kcmil 750 kcmil kcmil 750 kcmil kcmil E8

19 Manual and Power-Assisted Compression Tools TBM8-750M- -Ton Dieless Manual Hydraulic Smart Tool Installing Range: Up to 900 kcmil copper lugs & splices Up to 750 kcmil aluminum lugs & splices Output Force: -Ton Dimensions (L x W): -/ in. x 4-7/3 in. Creates Indent-style crimp TBM8-750M- -Ton Dieless Manual Hydraulic Compression Tool Battpac LT TBM8-750BSCR -Ton Dieless Battery-Powered Smart Tool Installing Range: Up to 900 kcmil copper lugs & splices Up to 750 kcmil aluminum lugs & splices Min. of 40 crimps (4/0 AWG per battery charge) Output Force: -Ton Dimensions (L x W x H): 9-/ in. x 3-7/8 in. x 8-/ in. Battery: Ni-MH 4.4 V 3.0 Ah Weight with Battery: 9 lb. Creates Indent-style crimp TBM8-750BSCR -Ton Dieless Battery-Powered Compression Tool. Includes carrying case, charger, two batteries and carry strap. TBM Ton Dieless Smart Hydraulic Head Installing Range: Up to 900 kcmil copper lugs & splices Up to 750 kcmil aluminum lugs & splices Output Force:-Ton Operating Pressure: 0,000 psi nominal Dimensions (L x W x H): 4-/ in. x 4-7/3 in. x -9/6 in. Weight: 9 lb. Creates Indent-style crimp TBM Ton Dieless Hydraulic Compression Head Options TBM8-750G TBM8-750C0 TBM8-750C530 TBM8-750C3540 Description Field compression gauging kit for above tools Die set installs 5470 copper C taps Die set installs Cat. Nos , copper C taps Die set installs Cat. Nos , copper C taps TBM8-750C4550 TBM8-750CL TBM8-750HG TBM8-750HB Description Die set installs Cat. Nos , copper C taps Die set installs through copper C taps Die set installs 630 through 638 and 635 copper H taps Die set installs 6340 through 6348 copper H taps E9

20 Manual and Power-Assisted Compression Tools Creates Hex-style crimp TBM4M 4-Ton Manual Hydraulic Crimp Tool Features fiberglass handles for insulation and ease of use in tight spaces Two-stage pump provides rapid advance for fast installation Uses standard T&B Color-Keyed 5500 Series dies (refer to pp. E9E44) TBM4M Installing Range: Up to 900 kcmil copper lugs & splices Up to 750 kcmil aluminum lugs & splices CHT84-0 to CHT50-6 copper H-Taps 6305 to 6348 aluminum H-Taps to C-Taps Output Force: 4-Ton Length: 4 in. Weight without Dies: 5.4 lb. TBM5MG TBM4M 4-Ton Manual Hydraulic Crimp Tool with Case TBM5MG 5-Ton force test gauge Creates Hex-style crimp JBB -Ton Manual Hydraulic Crimp Tool Self-contained hydraulic crimping tool for copper, aluminum and ASCR connectors Two-stage, rapid-ram advance mechanism for fast installation 80º head rotation Accepts all U-type dies used for Alcoa, Burndy, Thomas & Betts and Blackburn tools of equivalent tonnage Uses standard T&B Color-Keyed 5500 Series dies (refer to pp. E9E44) JBB -Ton Compression Tool Installing Range: Up to 750 kcmil copper lugs & splices Up to 650 kcmil aluminum lugs & splices CHT84-0 to CHT50-6 copper H-Taps 6305 to 6348 aluminum H-Taps to C-Taps Output Force: -Ton Dimensions (L x W x H): -3/4 in. x -/ in. x 4-7/8 in. Weight without Dies: 3 lb. E0

21 Manual and Power-Assisted Compression Tools Li Inline -Ton Open Crimp Tool Designed for one-handed control ram advancement and retraction Rotating head allows maximum flexibility for crimping and a protective rubber boot on C head Rapid advance feature decreases crimp time Approx. 50 crimps per full battery charge (based on 3/0 AWG cable) Capacity: Cu #8-750 kcmil, Al #8-750 kcmil Output Force: -Ton Dimensions (L x W x H): 6.5 in. x 3.3 in. x.6 in. Battery: 4.4 V DC Weight with Battery: 6.8 lb. TBMPCR-LI Li Inline -Ton open die crimp tool. E

22 Hydraulic Pumps 3606 Foot/Hand-Operated and 3604 Hand-Operated Hydraulic Pump 3606 operates with either foot or hand; 3604 is hand operated only Operate all T&B hydraulic heads Built-in safety bypass valve Factory set at 9,800 psi Nominal Pressure: 9,800 psi Pumping Capacity:.6 cu. 00 psi 0.6 cu. 0,000 psi Reservoir Volume: 5 cu. in. (0.54 gal.) Max. Handle Force: 30 lb. Dimensions (L x W x H): 3 in. x 5-3/4 in. x 6-3/4 in. Weight: 9 lb Combination Hand or Foot-Operated Hydraulic Pump 3604 Hand-Operated Hydraulic Pump Battpac BPLT3970P Pump Small and lightweight 60 minutes full recharge Highly visible display indicates battery power level Socket for 4 VDC external connection Operation in any position: on its side or upright Separate operation/release buttons protect against accidental operation Energy consumption limited by automatic shut-off Easily accessible oil top-up inlet Nominal Pressure: 0,000 psi Pumping Capacity: 30 cu. in./min. Reservoir Volume: 60 cu. in. (.6 gal.) Dimensions (L x W x H): 3-/ in. x 6-/ in. x -3/4 in. Battery: Ni-MH 4 V, 3.0 Ah Weight with Battery: 0.9 lb. Battery Performance Guide In tests, the number of crimps obtained from a fully charged battery, using a remote crimping head, was: 0 crimps for Cu connectors on 50 kcmil Cu conductor 98 crimps for C-Tap connectors on # AWG Cu conductor 76 crimps for Cu sleeve connectors on 500 kcmil Cu conductor BPLT3970P BPLT3970RB BPLT3970RP BPLT3970DC BPLT3970FS Description Battpac Pump includes canvas accessories carrying bag, carrying strap, remote hand controller, two batteries, battery charger and non-drip couplings Ni-MH 4 V Replacement battery Canvas backpack for pump Power connecting cable with clips Remote foot pedal controller Suggested replacement oil T&B 06 or any light weight hydraulic fluid or automatic transmission fluid is recommended. Do not use silicon based fluids. Pkg. Qty. E

23 Hydraulic Pumps 3600 Electric Hydraulic Pump Designed for use with single-acting cylinders and tools rated for 0,000 psi operation Supplied with metal carrying case 360 hand switch and 369 hydraulic hose, both sold separately, required for operation Motor: / hp, 5 V 5060 Hz 0 A Pumping Capacity: 70 cu. in./min. at 00 psi 3 cu. in./min. at,000 psi 5 cu. in./min. at 5,000 psi 8 cu. in./min. at 0,000 psi Reservoir Volume: 04 cu. in. (.45 gal.) Basic Pump Dimension: (L x W x H) 6 in. x 8 in. x 6 in. Weight: 5 lb. Nominal pressure: 0,000 psi 3600 Electric Hydraulic Pump hand or foot switch and nonmetallic hose (sold separately) required for operation Accessories 360 Hand Switch 0 ft. 3589A Foot Switch 0 ft ft. Nonmetallic Hose ft. Nonmetallic Hose 3600S Sled type stand for 3600 pump Suggested replacement oil T&B 06 or any light weight hydraulic fluid or automatic transmission fluid is recommended. Do not use silicon based fluids. 360A Electric Hydraulic Pump with Shure Stake Control Shure Stake control mechanism requires 9,800 psi pump pressure before recyling to prevent under-crimping Designed for use with single-acting cylinders and tools rated for 0,000 psi operation Supplied with metal carrying case 360A Accessories Electric Hydraulic Pump with Shure Stake hand or foot switch and nonmetallic hose (sold separately) required for operation 36 Hand Switch 0 ft. 36 Foot Switch 0 ft ft. Nonmetallic Hose ft. Nonmetallic Hose Motor: / hp, 5 V 5060 Hz.5 A Pumping Capacity: 70 cu. in./min. at 00 psi 3 cu. in./min. at,000 psi 5 cu. in./min. at 5,000 psi 8 cu. in./min. at 0,000 psi Reservoir Volume: 04 cu. in. (.45 gal.) Basic Pump Dimension: (L x W x H) 8-/ in. x 0-/ in. x 6 in. Weight: 35 lb. Nominal pressure: 0,000 psi Suggested replacement oil T&B 06 or any light weight hydraulic fluid or automatic transmission fluid is recommended. Do not use silicon based fluids. E3

24 Hydraulic Pumps 380 Heavy-Duty Electric Hydraulic Pump with Shure Stake Control Designed for perfect crimps every time in heavy-duty OEM applications Heavy-duty OEM two-stage pump with high flow rate Shure Stake control mechanism requires 9,800 psi pump pressure before recyling to prevent under-crimping Requires hand or foot control (sold separately) Motor Rating: -/ hp, 5 V, 60 Hz, 3 A Pumping Capacity: 35 cu. in./min. at 00 psi 6 cu. in./min. at 8,000 psi Reservoir Volume: 46 cu. in. ( gal.) Dimensions (L x W x H): 0-3/4 in. x 5 in. x 0-3/4 in. Weight: 60 lb. Nominal Pressure: 0,000 psi 380 Accessories Heavy-duty electric hydraulic pump with Shure Stake control hand or foot switch and nonmetallic hose (sold separately) required for operation 36 Hand Switch 0 ft. 36 Foot Switch 0 ft ft. Nonmetallic Hose ft. Nonmetallic Hose 06 Hydraulic Oil 3798 Male Pioneer Quick Disconnect Coupler 3799 Female Pioneer Quick Disconnect Coupler 364 Metallic Reinforced Hose for OEM operations 0 ft. Suggested replacement oil T&B 06 or any light weight hydraulic fluid or automatic transmission fluid is recommended. Do not use silicon based fluids Air-Operated Bench-Mount Crimp Tool Installs copper and aluminum connectors on wire sizes from 8 AWG to 500 kcmil Compact, heavy-duty pneumatic air tool Simple to operate just insert stripped wire into connector barrel, position it in crimping nest and depress foot pedal to actuate crimping dies Uses same crimping dies as TBM6S (3000 Series) (see page E3) 5000 Air-Operated Bench-Mount Crimp Tool Creates Diamond-style crimp E4

25 Cable Strippers, Cutters and Other Tools Battery Connector Crimp Tools Available with Shure Stake mechanism to ensure a complete crimp every time (BCT840S) Crimps casting and tubular battery connectors ranging from 4 AWG to 4/0 Heavy-duty crimping tool including die for 8 AWG-4/0 battery connectors, lugs and splices The single die is an integral part of the tool; no dies to lose or misplace BCT840, BCT840S BCT840 Adjustable Dieless Crimp Tool for cast and tubular battery connectors BCT840S Adjustable Dieless Crimp Tool with Shure Stake mechanism for cast and tubular battery connectors TBM5V Ratchet Crimp Tool with die for 8 AWG to 4/0 battery connectors TBM5SV Ratchet Crimp Tool with Shure Stake and die for 8 AWG to 4/0 battery connectors TBM5SV, TBM5V BCS8-40 Battery Cable Stripper 368-CK Cable Stripper BCS8-40 Cable stripper for 8 AWG-4/0 battery cable with replacement blade provided in the handle 368-CK Cable stripper for # to,000 kcmil 364RF/366RF Cable Cutters with Fiberglass Handles 364RF Cutter for up to 500 kcmil copper and aluminum 366RF Cutter for up to,000 kcmil copper and aluminum For copper and aluminum cable only. Not for steel. Contact Tool Service for replacement blades. E5

26 Contact Tool Service for replacement blades. Max. Cutting Capacity: 3.35 in. O.D. Dimensions (L x W ): 5.69 in. x 6.89 in. Weight: 4.55 lb. Cable Strippers, Cutters and Other Tools TBM40HC Hand-Operated Hydraulic Cutting Tool Specifically designed to cut copper, aluminum and telecommunications cables up to 3.35 in. O.D. Offers dual-speed action: fast advancing speed for rapid approach of blades to cable and slower, more powerful speed for cutting Blades manufactured from high-strength, heat-treated steel to ensure long service life Head easily opens to enable cutting of existing run cables Head rotates 80º, enabling operator to position for easiest use Automatic safety valve bypasses hydraulic system when reaching maximum pressure Pressure release device can also be activated during any point of operation TBM40HC Hand-operated hydraulic cutting tool CSR750 Cable Cutter Special advance stroke mechanism requires less handle force Cuts copper or aluminum cables up to 750 kcmil Short handles (only 0 in. long) enable use in tight spaces Contact Tool Service for replacement blades. CSR750 Cutter for up to 750 kcmil copper or aluminum E6

27 Cable Strippers, Cutters and Other Tools Li Cutter for Up to 500 kcmil Al Designed for one-handed control of blade advancement and retraction Cuts up to 000 kcmil copper and 500 kcmil aluminum -/8 in. O.D. aluminum ( not for use on ACSR) Capacity: Cu 000 kcmil, Al 500 kcmil (ACSR do not cut) Dimensions (L x W x H): 6 in. x 4.5 in. x 5 in. Battery: 4.4 VDC Weight with Battery: 5.8 lb. TBM54CT-LI Description Li cutter for up to 500 kcmil Cu Li Cutter for 750 kcmil Cu, 636 kcmil ACSR Designed for one-handed control of blade advancement and retraction Cuts up to 750 kcmil copper and -/8 in. O.D. aluminum and 636 kcmil ACSR Capacity: Cu 750 kcmil, Al 500 kcmil, ACSR 636 kcmil Dimensions (L x W x H): 6 in. x 4.5 in. x 5 in. Battery: 4.4 VDC Weight with Battery: 5.8 lb. TBM54CTS-LI Description Li cutter for 750 kcmil Cu, 636 kcmil ACSR E7

28 Cable Strippers, Cutters and Other Tools Li Cutter for steel, ACSR, Al, Cu Designed for one-handed control of blade advancement and retraction Rotating head to allow maximum flexibility for cutting Features a two-stage rapid advance ram for reduced cycles with overload bypass protection, which will pop off if the material is beyond the cutter s capacity Cuts up to -/ in. O.D. Copper, Aluminum and ACSR cable Cuts rebar, ground rod up to 5/8 in. and wire rope up to 3/4 in. 4.4 V DC Capacity: wire rope 3/4 in., Rebar 5/8 in., Ground Rod 5/8 in. ACSR -/ in., Cu/Al cable -/ Dimensions (L x W x H): 7.5 in. x.5 in. x 3 in. Battery: 4.4 VDC Weight with Battery: 4.6 lb. TBM58PCTS-LI Li cutter for steel, ACSR, Al, Cu Hydraulic Cutting Head Heavy-duty cutter with high strength steel blades Cuts both aluminum and copper wire to -/ O.D. Cutter supplied with carrying case TBM40HCRH Hydraulic Cutting Head Heat-treated, high-strength steel blades for clean cuts and long service life Quick automatic coupler speeds connection to hydraulic systems Cutter supplied with carrying case Max. Cutting Capacity (aluminum and copper): -/ in. O.D. Dimensions (L x W x H): 4-/ x -/ in. x 4 in. Weight: 8.5 lb. Contact Tool Service for replacement blades Hydraulic Cutting Head Max. Cutting Capacity (copper, aluminum and telecommunications cable): Up to 3.35 in. O.D.* Hydraulic Operating Pressure: 0,000 psi (maximum) Dimensions (L x W): 5.94 in. x 5.63 in. Weight: 0.8 lb. * Not designed for cutting steel-reinforced conductors Contact Tool Service for replacement blades. TBM40HCRH Hydraulic Cutting Head E8

29 Installing Dies Insert Dies for TBM6H Hydraulic Head and Type OD Tools Insert Dies for Hydraulic Heads* JBB, 300A, TBM4M, TBM4CR-LI, TBM4RH, TBM5I, TBM5CR-LI Description or Colour Codes Description or Colour Codes OJB 0 BY (EEI A) DBL D BY55 Wire Cutter (/0 max.) BY39 50 Hex (non-bow) BY63 Orange (Nicopress) BY4 635 Hex (non-bow) BY65 Plum BY Hex (non-bow) BY5C* 7/3 Red BY45 T BY7C* /4 Blue BY47 K BY9C* 5/6 Grey BY49 B BYC* 3/8 Brown BY5 J BY3C* / Pink BY53 P BY4C* / Gold BY3 3/6 BY5C* 9/6 Tan/Orange BY5* 7/3 (EEI index 36) BY7C* /6 Yellow BY7 /4 BY3C* 5/8 Olive/Purple BY9 5/6 (index 6.4) BY3C* Ruby BY 3/8 BY35C* 78 White BY3 / (index 63) BY37C* 840 Red BY5 9/6 BY8C* 7/3 Black BY7 /6 BY53C* P Green BY9 9/3 BG--BB Canvas Bag for OD58 BY3 5/8 (index 65) ODH Insulating Head Cover BY BY35 78 *Can also be used with OD58 tool. Description or Colour Codes Description or Colour Codes B58CS 5/8 Die Set B75AH HO O Die Set B76AH HD D Die Set B76SH HN N Die Set B06CHI Pink/Gold #/0 AWG Cu HU U Die Set B08CH Tan/Orange #3/0 AWG Cu HBKC BKC B09CH Olive/Purple #4/0 AWG Cu HBKT BKT BCH Red/Blue #350/400 kcmil Cu B4EA EEI 8A B0SH B30EA EEI 9A B05CH Green # AWG Cu B39EA EEI 0A B6CH Ruby/Yellow #50 kcmil Cu B49EA EEI A (840) B7CH Red #8 AWG Cu B6EA EEI A B7CH Black #/0 AWG Cu B80EA EEI 3A B73CH Blue #6 AWG Cu B0AH EEI4A B74CH Grey #4 AWG Cu B7AH B75CH Brown # AWG Cu B7AH B76CH Pink #500 kcmil Al B73AH B0CHI White #300 kcmil Cu B74AH BCHI Brown #500 kcmil Cu *Adaptor 5500-TB required with T&B 5-Ton tools. Cross-Reference for 940 (40-Ton) Tool Dies Burndy Die Designation Die Code Copper Aluminum RT 8RT / / 40 3RT / 3RT 9RT / 30RT RT 3RT -/8 94 / / 44 36RT / 38RT 3RT / 34RT RT 36RT -5/6 07 / 45 / RT 40 RT -/ 5 / / RT 39 ART -5/ RT -3/4 50 / 6 49 / 40 46RT 44RT 75 4 E9

30 Installing Dies Dies for Standard Lugs and Splices Code Copper Connector Size Flex /4 Al/Cu Color Code Die Cat. No. TBM6H Die Code No. TBM6PCR-LI, TBM6PCR-LI, TBM6CR-LI, TBM6UNICR-LI Die Die Code No. Hex-Flex Die Hex-Flex Die Code No. TBM5CR-LI/TBM5I*** Die Die Code No. TBMPCR-LI Die Die Code No. TBM4M, TB4MC, 300A, JBA TBM4CR-LI Die 8 AWG 37/4 0 AWG Red 6TONSS 6TONSS 6TONXSS X 550SS 550SS 550XSS X 6 AWG 6/4 8 AWG Blue 6TON4SS 4 6TON4SS 4 6TON4XSS 4X 55SS 4 55SS 4 55XSS 4X 4 AWG 9/4 6 AWG Grey 6TON9SS 9 6TON9SS 9 6TON9XSS 9X 557SS 9 557SS 9 557XSS 9X AWG 5/4 Brown 6TON33SS 33 6TON33SS 33 6TON33XSS 33X 558SS SS XSS 33X AWG 50/4 4 AWG Green 6TON37SS 37 6TON37SS 37 6TON37XSS 37X 553SS SS XSS 37X /0 5/4 AWG Pink 6TON4SS 4 6TON4SS 4 6TON4XSS 4X 5508SS SS XSS 4X /0 75/4 Black 6TON45SS 45 6TON45SS 45 6TON45XSS 45X 556SS SS XSS 45X 3/0 35/4 Orange 6TON50SS 50H 6TON50SS 50H 6TON50XSS 50X 5530SS SS XSS 50X 4/0 450/4 Purple 6TON54SS 54H 6TON54SS 54H 6TON54XSS 54X 55SS 54 55SS 54 55XSS 54X 50 kcmil 550/4 Yellow 6TON6SS 6H 6TON6SS 6H 6TON6XSS 6X 550SS 6 550SS 6 50XSS 6X AWG Gold 6TON45SS 45 6TON45SS SS SS 45 /0 Tan 6TON50SS 50H 6TON50SS 50H 5530SS SS 50 /0 Olive 6TON54SS 54H 6TON54SS 54H 55SS 54 55SS 54 3/0 Ruby 6TON60SS 60H 6TON60SS 60H 553SS SS kcmil 4/0 White 6TON66SS 66H 6TON66SS 66H 6TON66X 66X 5534SS SS XSS 66X 350 kcmil 775/4 (Short) 50 kcmil Red 6TON7SS 7H 6TON7SS 7H 554SS 7 554SS 7 554XSS 7X 400 kcmil 775/4 (Long) 300 kcmil Blue 6TON76SS 76H 6TON76SS 76H 55SS 76 55SS 76 55XSS 76X 95/4* 6TON80SS 80H 6TON80SS 80H 557SS SS 80H 557XSS 80X kcmil 350 kcmil Brown 6TON87SS 87H 6TON87SS 87H 5506SS SS 87H 5506XSS 87X 600 kcmil 00/4 400 kcmil Green 6TON94SS 94H 6TON94SS 94H 5536SS 5536SS 94H 5536XSS 84X 35/4** Pink 700 kcmil 500 kcmil Pink 99H 5505SS 5505SS 99H 750 kcmil 650 kcmil Black 06H 555SS 555SS 06H 800 kcmil Orange 07H 5540SS 5540SS 07H 700 kcmil Purple H 900 kcmil 95/4 750 kcmil Yellow 5H 5504SS 5504SS 5H 000 kcmil 800 kcmil 50 kcmil 000 kcmil 500 kcmil Die Code No. * Standard barrel only. Long barrel requires Brown 87H. ** Standard barrel only. Long barrel requires Black 06H. Dies for Standard Lugs and Splices (OD58) Connector Size OD58 Color-Keyed Code Die Colour Die Die Flex/4 Al/Cu Copper Cat No. Code No. 8 AWG 37/4 0 AWG Red BY5C 6 AWG 6/4 8 AWG Blue BY7C 4 4 AWG 9/4 6 AWG Grey BY9C 9 AWG 5/4 Brown BYC 33 AWG 50/4 4 AWG Green BY53C 37 /0 5/4 AWG Pink BY3C 4 /0 75/4 Black BY8C 45 3/0 35/4 Orange BY5C 50 4/0 450/4 Purple BY7C kcmil 550/4 Yellow BY3C 6 AWG Gold BY4C 45 /0 Tan BY5C 50 /0 Olive BY3C 54 3/0 Ruby BY3C 60 E30

31 Installing Dies Dies for Lugs and Splices Connector Size Color Code Code Copper Flex /4 Al/Cu Die Die Code No. Full Die TBM5I***, TBM5CR-LI 940 Full Die Code No. Hex-Flex Die Hex-Flex Die Code No. Hex-Flex Full Die Hex-Flex Full Die Code No. Die Die Code No. 8 AWG 37/4 0 AWG Red 550SS 550F 550XSS X 6 AWG 6/4 8 AWG Blue 55SS 4 55F 4 55XSS 4X 4 4 AWG 9/4 6 AWG Grey 557SS 9 557F 9 557XSS 9X 40 9 AWG 5/4 Brown 558SS F XSS 33X AWG 50/4 4 AWG Green 553SS F XSS 37X /0 5/4 AWG Pink 5508SS F XSS 4X /0 75/4 Black 556SS F XSS 45X /0 35/4 Orange 5530SS 50H 5530F 50H 5530XSS 50X /0 450/4 Purple 55SS 54H 55F 54H 55XSS 54X kcmil 550/4 Yellow 550SS 6H 50F 6H 550XSS 6X 566X 6X AWG Gold 556SS /0 Tan 5530SS 50H 50H /0 Olive 55SS 54H 54H /0 Ruby 553SS 60H 553F 60H kcmil 4/0 White 5534SS 66H 5534XSS 66H 5534XSS 66X 5666X 66X kcmil 775/4 (Short) 50 kcmil Red 554SS 7H 554XSS 7H 554XSS 7X 567X 7X kcmil 775/4 (Long) 300 kcmil Blue 55SS 76H 55XSS 76H 55XSS 76X 5676X 76X /4* 557SS 80H 557XSS 80H 557XSS 80X X kcmil 350 kcmil Brown 5506SS 87H 5506XSS 87H 5506XSS 87X 5687X 87X kcmil 00/4 400 kcmil Green 5536SS 94H 5536XSS 94H 5536XSS 94X 56X 94X 94 35/4** Pink 700 kcmil 500 kcmil Pink 5505SS 99H 5505F 5605X 99X kcmil 650 kcmil Black 555SS 06H 555F 565X 06X kcmil Orange X 07X kcmil Purple 5504F kcmil 95/4 750 kcmil Yellow 5504SS 5H 5604X 5X kcmil 800 kcmil kcmil 000 kcmil kcmil * Standard barrel only. Long barrel requires Brown 87H. ** Standard barrel only. Long barrel requires Black 06H. *** 5500 Series dies require 5500-TB adaptor. 5500F for full size die to fit TBM5I without adaptor. Dies for C-Taps Connector Colour code TBM45S Nest Colour TBM5/5S Die TBM6/6S Die TBM8/8S Die TBM6PCR-LI/TBM6H Die Die TBM6 6TONSS Red Red Nest 3475/ Blue Blue Nest TBM64 6TON4SS Grey Grey Nest 347/3476 TBM69 6TON9SS 5470 Brown Brown Nest TBM633 6TON33SS 5475 Green Green Nest TBM637 6TON37SS Pink TBM64 6TON4SS / Black TBM645 6TON45SS Orange TBM650 6TON50SS Purple TBM654 6TON54SS Yellow 3473/3478 TBM66 6TON6SS E3

32 Installing Dies Dies for Large C-Taps Connector Colour code 364M/3400 Die TBM Die 300A/JBB/TBM4M/TBM4RH/ TBM4CR-LI/TBMCR-LI Die TBM5I/TBM5CR-LI Die Blue 744 TBMD-4 55SS 55SS Brown 746-TB TBMD SS 5506SS Pink SS 5505SS TBMD Black SS 555SS Yellow 753 TBMD- 5504SS 5504SS White Dies for Aluminum H-Taps Connector Colour code TBM5/5S TBM6/6S TBM8/8S TBM TBM6H/TBM6PCR-LI 300A/JBB/TBM4M/TBM4RH/ Die Die Die Die Die TBM4CR-LI/TBMCR-LI TBM5I/TBM5CR-LI Die Die Cat No Orange / TBMD-4 6TON SS 5530SS Green 3470 TBMD-H OJB 550A 550A 6340 Blue DBL Red Black Dies for Copper H-Taps Connector Colour code TBM6H Die 300A/JBB/ TBM4M/TBM4CR-LI/ TBM4RH/TBM4CR-LI/ TBMCR-LI Die TBM5CR-LI/ TBM5I/ TBM5CR-LI Die CHT84-0 Green 6TON37R 5CA37RCH 5CA37RCH CHT4-9 Brown 6TON7R 5CA7RCH 5CA7RCH CHT504-8 CHT504-7 CHT50-6 Purple 5CA80RCH 5CA80RCH CHT Brown CHT CH CHT CHT Yellow 560CH CHT CHT F White 560CHF Dies for Medium-Voltage Connectors (5kV applications) Die Code No. Copper Conductor Size Adaptor** Type 9R #4 AWG 5CA9R TBMCR-LI, TBM5I, TBM4M, TBM4RH, TBM4CR-LI, TBM5CR-LI, 300A, TBMCR-LI, TBM4CR-LI, TBM5CR-LI Non-Adaptor Type Round Gauging.30/.90 33R # AWG 5CA33R.348/ R # AWG 5CA37R.394/.38 4R /0 AWG 5CA4R.43/.40 45R /0 AWG 5CA45R.47/ R 3/0 AWG 5CA49R.5/.50 54R 4/0 AWG 5CA54R.576/ R 50 kcmil 5CA60R.604/.59 66R 300 kcmil 5CA66R.680/.668 7R 350 kcmil 5CA7R.730/.78 76R 400 kcmil 5CA76R.790/ R 500 kcmil 5CA87R.904/.89 94R 600 kcmil 5CA94R***.958/ R 750 kcmil 5CA06R***.04/.030 5R 000 kcmil 5C5R*.98/.86 *To be used with TBM5I or TBM5CR-LI tools. **Use 5500-TB adaptor with TBM5I tool. ***Not UL Listed for use in TBM4M/300A tools. E3

33 Installing Dies Dies for Figure 6 to 6 Ground Connectors Die Selection Connector Cable Element A To Cable Element B To Ground Rod Element B To Rebar Element B Element A Element B 54855L #6 Sol. # Str. 550A #6 Sol. # Str. 550A 54865L # Str. 50 kcmil / in. 5/8 in. Rod 3/8 in. / in. #3 #4 Rebar 5G86R 54875L # Str. 50 kcmil # Str. 50 kcmil 5G86R 54885L #6 Sol. # Str. 550A 5G6R 54895L 50 kcmil 500 kcmil 5/8 in. 3/4 in. Rod 5/8 in. 3/4 in. #3 #4 Rebar 5G86R # Str. 50 kcmil 54900L 5GR 5GR Element A T-T -/ in. Element B -/ in. T Dies for Figure 6 to 6 Ground Connectors and Cross Reference Dies for T&B 4- and 5-Ton Tools Burndy Tools and dies Y750 Y45 Y46 Element A * Element B * A * B * A * B * A * B * 54900L 5GR 3 5GR 3 U0 3 U0 3 S0 3 S0 3 P0 3 P0 3 U997 S998 U997 U L 5G86R 5G6R PU998 or PU998 P998 or PU998 U-0 S998 U-0 U L 550A or PU L 5G86R U997 U997 U997 5G86R U997 U997 U L 550A U-0 U-0 U L 550A U-0 U-0 U-0 Use 5500-TB adaptor for T&B 5-ton tool. * = Number of crimps E33

34 Installing Dies Dies for Figure 6 Ground Connectors and Cross References Dies for T&B Burndy Tools and dies 4- and 5-Ton Tools * Y750 * Y45 * Y GR 3 U0 3 S0 3 P G6R PU998 PU996 PU996 or S998 or S A UO UO UO 54865CK G86R 997 U997 U Use 5500-TB adaptor for T&B 5-Ton tool. * = Number of crimps * 3 Figure Pre-crimped (556SS die) IMPORTANT: For CKN Only. To be in compliance with IEEE837-04, the ground rod should be pre-crimped with die 556SS (45H) as shown in Figure. Figure Requires 3 crimps Main Application Dies for Figure 8 Ground Connectors and Cross References Dies for T&B Tools (Figure ) CKN* 5/8 in. rod 3/0 str. 50 kcmil 5506SS -/ 54860N 5/8 in. rod /0 str. /0 str. 5506SS -/ 54855N 5/8 in. rod #4 sol. # str. 5506SS -/ 54875N #6 sol. # str. #6 sol. # str. 557SS -/ * See Figure All parts ending by the letter N are IEEE compliant. Use hydraulic tool 300A, TBM4M TBM4CR-LI, TBM5CR-LI, TBM5, or TBM5I with die indicated in chart. Tap L (in.) GR * GR & TP* GR & TP Cable Range kcmil Dies for T&B 4- and 5-Ton Tools * Burndy Tools and dies Y750 * Y45 * Y46 S0 P0 U0 S0 PU998 or PU998 * GR-4050* GR & TP* GR & TP GR-4050 & TP GR-0* GR34-0 & TP GR58-0 & TP GR-0 & TP 4/0 AWG-50 kcmil AWG-/0 AWG Optional ground rod knurling die for TBM 4- and 5-Ton tools: 5508 Use 5500-TB adaptor for T&B 5-Ton tool. Optional ground rod knurling tool: *Use 5-Ton tool only. 5GR U0 PU998 U0 PU998 S0 S0 or PU998 S0 or PU998 S0 S0 or PU998 S0 or PU998 P0 or PU998 * = Number of crimps E34

35 Installing Dies Dies for Figure 6 to 8 Ground Connectors and Cross Reference 5490LR00 Dies for T&B 4- and 5-Ton Tools Burndy Tools and dies Y750 Y45 Y46 Element A * Element B * A * B * A * B * A * B 5G6R U0 or PU998 U0 or PU998 U0 or PU998 * Element A 5490LR00 5G86R U997 U997 U997 U0 U L34 & TP 5G6R or PU998 or PU998 U0 S0 P L34 & TP 5GR 5G86R or PU998 U997 or PU998 U997 or PU998 U997 S LR58 & TP 5G6R or PU L58 & TP 5G86R U0 U997 U997 or PU998 S LR & TP 5R6R or PU LR & TP 5G86R 0 U997 U997 Optional ground rod knurling die for TBM 4- and 5-Ton tools: 5508 Use 5500-TB adaptor for T&B 5-Ton tool. Optional ground rod knurling tool: *Use 5-Ton tool only. U0 or PU998 P998 or PU998 P998 or PU998 * = Number of crimps L D 7/8 in. L Element B 3/4 in. Figure Requires 3 crimps Ø A Cable Ø B Cable H (in.) L (in.) Crimps Dies for Tools CTP5050N 3/0 str.- 50 kcmil 3/0 str.- 50 kcmil -/6 -/ SS CTP500N 3/0 str.- 50 kcmil # str. - /0 str. -3/3 -/ SS CTP00N # str.- /0 str. # str. - /0 str. -9/6 -/ 3 557SS CTP0N # str.- /0 str. #6 sol. - # str. -3/3 -/ 3 557SS CTPN #6 sol.- # str. #6 sol. - # str. -5/3 -/ 3 554SS All parts ending by the letter N are IEEE compliant. Use hydraulic tool 300A, TBM4M TBM4CR-LI, TBM5CR-LI, TBM5, or TBM5I with die indicated in chart. Must use TBM5, TBM5CR-LI, or TBM5I tool only. (See Figure ) Dies for C-Taps and Cross Reference Dies for T&B Burndy Tools and dies 4- and 5-Ton Tools * Y750 * Y45 * Y46 CTP GR 3 U0 3 S0 3 P0 CTP50050 CTP5000 5GR U0 S0 P0 CTP5050 CTP500 5G86R U997 U997 U997 CTP00 CTP0 550A U-0 U-0 U-0 CTP** HBKC U-C U-C U-C * 5500-TB adaptor required if using T&B 5-Ton tool with 55XX Series dies. **#6 AWG branch must be doubled. * = Number of crimps * 3 Knurling Die for 4- & 5-Ton Tools* Description 5508SS For 3/4 in. ground rods Used to knurl ground rods in order to increase the pullout value of the compression connection by as much as 0% *Hand knurling Tool for all Ground Rods E35

36 Installing Dies HEX-FLEX Dies Dies for 4-Ton Tools: TBM4CR-LI Connector Size Code No. Flex/4 Code Copper Al/Cu Die Colour 550XSS X 37/4 #8 #0 Red 55XSS 4X 6/4 #6 #8 Blue 557XSS 9X 9/4 #4 #6 Grey 558XSS 33X 5/4 # Brown 553XSS 37X 50/4 # #4 Green 5508XSS 4X 5/4 /0 # Pink 556XSS 45X 75/4 /0 Black 5530XSS 50X 35/4 3/0 Orange 55XSS 54X 450/4 4/0 Purple 550XSS 6X 550/4 50 Yellow 5534XSS 66X 300 4/0 White 554XSS 7X 775/4 (short) Red 55XSS 76X 775/4 (long) Blue 557XSS 80X 95/4 N/A 5506XSS 87X Brown 5536XSS 94X 00/ Green 5500XSS Indentor * HEX-FLEX dies are sold individually, not in sets. Each die must be used in conjunction with indentor 5500XSS. Standard Dies Dies for 4-Ton Tools: TBM4CR-LI Connector Size Code No. Flex/4 Code Copper Al/Cu Die Colour 550SS 37/4 #8 #0 Red 55SS 4 6/4 #6 #8 Blue 557SS 9 9/4 #4 #6 Grey 558SS 33 5/4 # Brown 553SS 37 50/4 # #4 Green 5508SS 4 5/4 /0 # Pink 556SS 45 75/4 /0 Black 5530SS 50 35/4 3/0 Orange 55SS /4 4/0 Purple 550SS 6 550/4 50 Yellow 556SS 45 # Gold 5530SS 50 /0 Tan 553SS 60 /0 Olive 55SS 54 3/0 Ruby 5534SS 66H 300 4/0 White 554SS 7H 775/4 (Short) Red 55SS 76H 775/4 (Long) Blue 557SS 80H 95/4 N/A 5506SS 87H Brown 5536SS 94H Green 5505SS 99H 35/ Pink 555SS 06H Black 5504SS 5H 95/ Yellow Aluminum H-Tap Dies Connector Colour Code 5530SS 6305 Orange 550A A 638 Green 550A Blue Copper H-Tap Dies Connector Colour Code 5CA37RCH CHT84-0 Green 5CA7RCH CHT4-9 Brown 5CA80RCH CHT CA80RCH CHT504-7 Purple 5CA80RCH CHT50-6 Large C-Tap Dies Connector Colour Code 55SS Blue 5506SS Brown 5505SS Pink 555SS Black 5504SS Yellow E36

37 Installing Dies Tool Die Selection Chart This chart does not apply to catalogue Series , , IBG-0, IBG0-40, , 53000, 5000 and 5kV copper and aluminum connectors. For installation die information, see pages illustrating these connector series. On some sizes, for special flexible strandings, consult your Regional Sales Office. All colour coded die Series require die adapter 5500TB for TBM5 tools only. Connector Size OD58 JBB Die TBM45S TBM4S TBM840 TBM8-750/- Copper Al/Cu Colour Code Die Die 8 AWG 0 AWG Red BY5C b7ch 6 AWG 8 AWG Blue BY7C b73ch 4 AWG 6 AWG Grey BY9C b74ch AWG Brown BYC B75CH AWG 4 AWG Green /0 AWG Pink BY3C B06CH /0 Black BY8C B7CH 3/0 Orange BY5C B08CH 4/0 Purple BY3C B09CH 50 kcmil Yellow AWG Gold /0 Tan /0 Olive B09CH 3/0 Ruby 300 kcmil 4/0 White B0CH 350 kcmil 50 kcmil Red BCH 400 kcmil 300 kcmil Blue BCH 95/4 Black 500 kcmil 350 kcmil Brown BCH 600 kcmil 400 kcmil Green B36CH Green 700 kcmil 500 kcmil Pink B76CH 750 kcmil 650 kcmil Black B39CH 800 kcmil Orange 700 kcmil Purple 900 kcmil 750 kcmil Yellow 604 AH 000 kcmil 800 kcmil 000 kcmil 6030 H BY53C B05CH B6CH E37

38 Installing Dies Tool Die Selection Chart Copper Connector Size Al/Cu Die Colour Code TBM6PCR-LI/TBM6H Die Die Code No. TBM4CR-LI/4M/ 300A Die Die Code No. Die *TBM5CR-LI Die Code No. Die 940 (40-TON) 8 AWG 0 AWG Red 6TONSS B7CH B7CH 6 AWG 8 AWG Blue 6TON4SS 4 B73CH 4 B73CH AWG 6 AWG Grey 6TON9SS 9 B74CH 9 B74CH AWG Brown 6TON33SS 33 B75CH 33 B75CH AWG 4 AWG Green 6TON37SS 37 B05CH 37 B05CH /0 AWG Pink 6TON4SS 4 B06CH 4 B06CH /0 Black 6TON45SS 45 B7CH 45 B7CH /0 Orange 6TON50SS 50 B08CH 50 B08CH /0 Purple 6TON54SS 54 B09CH 54 B09CH 54H H 50 kcmil Yellow 6TON6SS 6 B6CH 6 B6CH AWG Gold 6TON45SS 45 B7CH 45 B7CH /0 Tan 6TON50SS B08CH B08CH /0 Olive 6TON54SS B09CH /0 Ruby 6TON60SS kcmil 4/0 White 6TON66SS 66H B0CH 66H B0CH 66H kcmil 50 kcmil Red 6TON7SS 7H 7H BCH 7H BCH 400 kcmil 300 kcmil Blue 6TON76SS 76H 76H BCH 76H /4 6TON80SS 80H 80H 80H Black 80 Die Code No. 500 kcmil 350 kcmil Brown 6TON87SS 87H BCH 87H BCH 87H kcmil 400 kcmil Green 6TON94SS 94H B36CH H 700 kcmil 500 kcmil Pink 99H B76CH 99H kcmil 650 kcmil Black 06H B39CH B39CH 06H kcmil Orange 07H 07H kcmil Purple H H kcmil 750 kcmil Yellow 5H 5H kcmil 800 kcmil 5H kcmil 40H H *Colour-coded dies require 5500TB adapter when used with TBM5CR-LI tool. E38

39 Installing Dies Tool and Die Index for Copper Compression Connectors Short Barrel Types CTL, CTL- and CSP Stranded Copper Wire Size Die Colour Code Mech. OD58 8 Red 7/3 6 Blue J /4 Crimps per 3 Blackburn Tools Burndy Tools Anderson Tools T&B Tools Crimps Mech. per HM-50 TOOL Hyd. JBB B7CH B73CH Crimps per Mech. MY9-3 Cimps per Hyd. Y35, Y39, Y46 Crimps per Crimps Mech. per TBM5S Crimps Mech. per TBM8S Grey 5/6 B74CH U4CRT 9 3 White Brown 3/8 B75CH UCRT * ** Green P B05CH ** UCRT /0 Pink / B06CHI U5RT 3 3 4H 3 6-/ /0 Black 7/3 4 B7CH U6RT 45 4-/0 3/0 Orange 9/6 B08CH U7RT 50-3/0 U5CRT Hyd. TBM5 4 Crimps per U3CRT 4/0 Purple 5/8- B09CH U8RT 4 54H 3-4/ Yellow /6 B6CH U9RT 6 /0-50 B0CHI White U30RT /0-300 B0CH 350 Red BCH U3RT H 3 3/ Blue BCH U3RT BCHI 500 Brown U34RT H 4/0-500 BCH Green B36CH 3 U36RT3 94H Black B36CH 3 Cu Wire Range /0-400 U39RT3 06H VC6 VC6F Crimps per VC7 VC7F 000 P44RT4 4 5H * CSA Listed range 4- with YC6 and VC6FT. ** Adjustable Indent Tool. No insert dies required. HCT7508-, HCT39, HCT7508H only. 3 Y39, Y46 only. 4 Y46 only. Users of VC6 and VC7 tools must strip off an extra -5/8 in. of insulation from end of cable to permit removal of tool over conductor sizes 50 kcmil and larger on CSP connectors. Also use VC8 tool with aluminum nibs. 3 VC8C 3 VC7FT only 4 VC7FT only E39

40 Installing Dies Tool and Die Index for Copper Compression Connectors Long Barrel Types CTL-L, LCN and Cu Stranded Copper Wire Size Die Colour Code Mech. OD58 8 Red 7/3 Crimps per Blackburn Tools Burndy Tools Anderson Tools T&B Tools Mech. HM-50 TOOL Crimps per Hyd. JBB B7CH Crimps per Mech. MY9-3 Cimps per Hyd. Y35, Y39, Y46 Crimps per Crimps Mech. per TBM5S Crimps Mech. per TBM8S J 6 Blue 4 B73CH U5CRT /4 4 Grey 5/6 B74CH U4CRT 9 3 White U3CRT Brown 3/8 B75CH UCRT ** 3 ** 3 Green P B05CH UCRT /0 Pink / 5 B06CHI U5RT 4 4H 4 6-/ /0 Black 7/3 B7CH U6RT 45 4-/0 3 3/0 Orange 9/6 B08CH U7RT 50-3/0 4/0 Purple 5/8-4 B09CH 4 U8RT 6 54H 5-4/ Yellow /6 B6CH U9RT /0-50 B0CHI White U30RT /0-300 B0CH 350 Red BCH U3RT H 4 3/ Blue BCH U3RT / Brown BCHI BCH 4 U34RT 600 Green B36CH 6 U36RT Black B36CH 6 5 U39RT 3 6 Hyd. TBM H Crimps per 3 4 Cu Wire Range 94H H Crimps per VC6 VC6F VC7 VC7F VC8C / P44RT 4 5H ** Adjustable Indent Tool. No insert dies required. HCT7508-, HCT39, HCT7508H only. 3 Y39, Y46 only. 4 Y46 only. Users of VC6 and VC7 tools must strip off an extra -5/8 in. of insulation from end of cable to permit removal of tool over conductor sizes 50 kcmil and larger on Cu connectors. Also use VC8 tool with aluminum nibs. VC8 tool crimps 500 kcmil only. VC8 tool crimps kcmil only. 8 VC7FT only 9 VC7FT only 3 4 E40

41 Installing Dies Tool and Die Index for Copper Compression Connectors For Flexible Rope Stranded or Flexible Stranded Tinned Copper Locomotive Conductor Welding Cable and Portable Cord Short Barrel Types CTL, CTL- and CSP Flex Stranded Size Locomotive Stranding Conductor Type Blackburn Tools Burndy Tools T&B Tools Anderson Tools Cu Wire Stranded Die Hyd. Crimps Portable Hyd. Crimps Mech. Crimps Crimps Hyd. Range for VC6 Cu Colour Y35, Y39, per Cord JBB per MY9- per per TBM5 Locomotive VC6FT AWG Size Code Y46 Cable Welding Cable 6 37/4 8 8 Red B7CH 6 6/ Blue B73CH 5 9/4 4 Grey B74CH 4 05/ White 3 5/4 3 3 Brown B75CH 50/4 Green B05CH 5/4 /0 Pink B06CHI /0 75/4 /0 /0 /0 Black B7CH /0 35/4 /0 /0 3/0 Orange B08CH 3/0 3/0 4/0 Purple B09CH 3/0 450/4 4/0 50 Yellow B6CH 4/0 550/ /4 4/0 300 White /4 500 Brown BCHI BCH 300 Red BCH /4 400 Blue BCH B0CHI B0CH /4 600 Green B36CH /4 750 Black B39CH ** U5CD- Y34PR3 U4CD- Y34PR U3CD- Y34PR UCD- Y34PR UCD- Y34PR U50- Y34PR U6CD- Y34PR U70- Y34PR U80- Y34PR U90- Y34PR3 U300- Y34PR3 U30- Y34PR3 Y30- Y34PRU3 U340- Y34PR3 C360 Y46PR4 C390 Y46PR H /0 50 -/0 54H H /0-3/0 66 /0-4/0 7H 3 3/ / H H VC7 VC7FT VC8C Crimps per 4/ /4 C / H Y46PR4 ** Adjustable Indent Tool. No insert dies required. HCT7508-, HCT39, HCT7508H only. 3 Y39, Y46 only. 4 Y46 only. Users of VC6 and VC7 tools must strip off an extra -5/8 in. of insulation from end of cable to permit removal of tool over conductor sizes 50 kcmil and larger on Cu connectors. Also use VC8 tool with aluminum nibs. VC8 tool crimps 500 kcmil only. VC8 tool crimps kcmil only. 3 3 VC7FT only 4 VC7FT only E4

42 Installing Dies Tool and Die Index for Copper Compression Connectors Long Barrel Types CTL-L, LCN and CU Flex Stranded Size Locomotive Stranding Conductor Type Blackburn Tools Burndy Tools T&B Tools Anderson Tools Cu Wire Stranded Die Hyd. Crimps Portable Hyd. Crimps Mech. Crimps Crimps Hyd. Range for VC6 Cu Colour Y35, Y39, per Cord JBB per MY9- per per TBM5 Locomotive VC6FT AWG Size Code Y46 Cable Welding Cable 8 37/4 8 8 Red B7CH 6 6/ Blue B73CH 5 9/4 4 Grey B74CH 4 05/ White 3 3 5/4 3 3 Brown B75CH 3 50/4 Green B05CH ** 3 5/4 /0 Pink B06CHI 3 3 /0 75/4 /0 /0 /0 Black B7CH 3 /0 35/4 /0 /0 3/0 Orange B08CH 4 3/0 3/0 4/0 Purple B09CH 3/0 450/4 4/0 50 Yellow B6CH 4 4/0 550/ /4 4/0 300 White BCHI BCH 300 Red BCH /4 400 Blue BCH /4 500 Brown B0CHI B0CH /4 600 Green B36CH /4 750 Black B39CH / U5CD- Y34PR3 U4CD- Y34PR U3CD- Y34PR UCD- Y34PR UCD- Y34PR U50- Y34PR U6CD- Y34PR U70- Y34PR U80- Y34PR U90- Y34PR3 U300- Y34PR3 U30- Y34PR3 Y30- Y34PRU3 U340- Y34PR3 C360 Y46PR4 C390 Y46PR H /0 50 -/0 54H H /0-3/0 66 /0-4/0 7H 3 3/ / H H VC7 VC7FT VC8C Crimps per 4/0-373 C / H Y46PR4 C /4 500 Y46PR4 ** Adjustable Indent Tool. No insert dies required. HCT7508-, HCT39, HCT7508H only. 3 Y39 only. 4 Y48B only. Users of VC6 and VC7 tools must strip off an extra -5/8 in. of insulation from end of cable to permit removal of tool over conductor sizes 50 kcmil and larger on Cu connectors. Also use VC8 tool with aluminum nibs. VC8 tool crimps 500 kcmil only. 3 3 VC7FT only 4 VC7FT only E4

43 Installing Dies Tool and Die Index for Copper Compression Connectors One and two hole Lugs, Splices Types ATL and ASP Stranded Al Wire Size Stranded Cu Wire Size Die Colour Code Mech. OD58 Crimps per Blackburn Tools Burndy Tools T&B Tools Anderson Tools Mech. HM-50 TOOL Crimps per Hyd. JBB Crimps per Mech. MY9-3 Cimps per 4 Green P 3 B05CH U4CABT /0 Pink / 4 B06CHI UCABT 4H Gold /- 3 B06CHI UCABT ** ** Tan 9/6 B08CH U5ART / /0 Olive 5/8- B09CH U6ART 54H 3 4-/ /0 Ruby 688 B6CH U7ART /0 Hyd. Y35, Y Blue /4 B73CH U8CABT 6 4 Grey 5/6 B74CH U6CABT Crimps per Mech. TBM5S Crimps per 3454 Mech. TBM8S 346 Crimps per Hyd. TBM5 4 9 Crimps per Stranded Al or Cu Wire Range VC6 VC6FT 3/0 White 78 5 B0CHI U8ART /0 4/0 300 Red Blue Brown BCH BCH 3 BCHI 4 U9ART H 4 / Pink B76CH 4 U34ART 99H 4 4/ Al Black U36ART 06 3 B39CH Cu 600 U30ART Green B36CH 6 U3ART 76 /0-300 U3ART H 4 / AH U39RT 4 U39ART-3 5H 94 3/ Cu VC8C Crimps per Al AH P44ART 3 50H Al ** Adjustable Indent Tool. No insert dies required. HCT7508-, HCT39, HCT7508H only. Y46 only. 3 Y39 only. Users of VC6 and VC7 tools must strip off an extra -5/8 in. of insulation from end of cable to permit removal of tool over conductor sizes 50 kcmil and larger on ASP connectors. VC6FT tool only. With Al nibs for VC8C. E43

44 Installing Dies Gauging Information for Standard Hex Dies Die Code TBM6H Blackburn and T&B, 4- & 5-Ton Tools Colour Coded Dies 940 Dies Hex Gauging Red 6 ton B7CH Blue 6 ton 4 B73CH Grey 6 ton 9 B74CH Brown 6 ton 33 B75CH * Green 6 ton 37 B05CH * F Pink 6 ton 4 B06CHI Black 6 ton 45 B08CH Orange 6 ton 50 Olive B09CH 407 Purple 6 ton ton Yellow 6 ton 6 B06CH 340 White 6 ton 66 B0CHI H Red 363 Red 6 ton 7 BCH Blue 6 ton H ton * * Obsolete, consult your Regional Sales Office for availability. Gauges may be ordered from T&B Tool Service. Die Code TBM6H Blackburn and T&B 4- & 5-Ton Tools Dies 940 Dies Hex Gauging Brown 6 ton 87 BCH H H H A Black 07 B39CH H 46 H H 5H H H Gauges may be ordered from T&B Tool Service. Hex Gauging Hex Gauging Fig. Fig. E44

45 Manual Compression Cutters HM 50 Mechanical Single Indent Dieless Crimper Manually operated single-indent compression tool For copper wire #8 to 50 kcmil For aluminum wire #8 to 4/0 HM-50 TOOL Mechanical Single Indent Dieless Crimper Utility Cable Slicers For use on copper and aluminum cable only Not to be used on steel or ACSR Cable Description Maximum Conductor Size Max. OD inc. Insulation Overall Length (in.) Pkg. Qty. UT 4 C Cable Slicer Small 600 AI 350 Cu -5/6 UT 6 C Cable Slicer Large 000 AI 500 Cu 3-/ UT 4 B* UT 6 B* Blade assembly for UT 4 C Blade assembly for UT 6 C * UT 4 B and UT 6 B available from Tool Service Centers. E45

46 Cutting Dies and Other Tools Cable Slicing Die Sets Cut copper and aluminum insulated cable sizes from #8 AWG through 500 kcmil Produce clean, squared-end cut which eliminates extra trimming of conductor strands 40CS Maximum Cable Size Tools BY55 /0 TBM6H, TBM6PCR-LI 40CS 4/0 TBM4M, 300A and TBM4CR-LI 56CS 500 kcmil TBM5I and TBM5CR-LI Pkg. Qty. BY Cable Bender CTR- C-Tap Removal Tool 649 Bender for cable up to 750 kcmil CTR- C-Tap Removal Tool Type WW Wire Bristle Brush Removes oxides from conductor surfaces Easy-grip handle with guard to prevent rubber-glove puncture Replaceable long-life brushes can be rotated Handle and guard coated with durable, non conductive plastic for safety Allen Wrench The compact, dependable tool for turning a screw Enables you to keep a steady grip while turning Matches the most popular screw sizes Available for 5 6 in. and 3 8 in. Hex Screws PVC-Dipped Handle WA 38 WWB Complete Brush with Handle WRB Brush Replacement Dimensions (in.) WA 56 5/6 WA 38 3/8 E46

47 Replacement Batteries Battery Replacement for BPLT Series Tools Series BPLT tool use Makita brand batteries, Catalogue No.: 4. Not sold through Thomas & Betts Li Battery Standard battery platforms across all new Li-lon tools Provides more crimps per charge than standard Ni-MH batteries Lithium Ion Dimensions (L x W x H) Weight (lb.) Capacity Output Pkg. Qty. 44BAT-LI 4. in. x 3.3 in. x.6 in Ah 4.4 V DC Adapter for Li Battery Converts older TBM series battery tools with poke-in style battery to the new Li-lon battery platform, allowing for higher productivity as batteries are interchangeable across the Li-Ion tools. Dimensions Weight Capacity Output Pkg. Qty. (L x H) (lb.) 44ADP-LI 6.05 in. x.87 in Ah 4.4 V DC Li Battery Charger Charger works across the standard battery platform for all new Li-Ion tools Dimensions (in.) (L x W x H) Weight (lb.) 44CHR-LI 9 x 5.7 x Capacity Output Pkg. Qty V AC 50/60 Hz V DC 7A 8.8 V DC 3A E47

48 Tools, Dies and Kits Hydraulic PowerTap System Eliminates the Hassles of Powder Actuation Power unit and tool head feature a unique quick-connect coupler that engages easily and stays locked until the release lever is depressed Quick-connect coupler enables easy assembly of cable and connector without power unit being engaged O nce the assembly has been made, power unit can be engaged, using quick-connect coupler to complete final wedge insertion I ntegrated positive-stop valve precisely matches output pressure of tool to the wedge tap connector being installed A udible bypass alerts you when optimum pressure is achieved Tool operates without cartridges Lower installed cost No powder fouling minimizes cleaning and maintenance Elimination of powder actuation improves safety Ergonomic pistol-grip handle ensures user comfort Rugged, weather-resistant housing is built to last in outdoor conditions Installation Sequence for the Blackburn Hydraulic PowerTap System Place cables into connector. Place tool head assembly on connector and tighten. Attach power unit to tool head assembly using the unique quick-connect coupler. Activate power unit. Release power unit trigger. Remove the entire tool assembly from the connection. The tool head can now be disassembled by pressing the lever on the quick-connect coupling ready for the next install or for transport. Power Unit Small Tool Head Large Tool Head Coupling Assembly Batteries Battery Charger Connector Removal Clips Carrying Case X X X X X X X X X X X X X X X X X X X Blackburn Battery-Powered Wedge Connector Tool HPT-TOOL X X HPT-TOOL-S X X HPT-TOOL-L X HPT-TOOL-PU X E48 X X w w w.t nb.c a

49 Assorted Die Kits EZ-CK SS DIEKIT Die sets Kit All the Thomas & Betts dies you need to crimp the complete T&B E-Z-Ground connector offering, presented in a two sided metal carrying case. The reverse side of this kit allows you to keep all your colour coded Blackburn crimping dies in one convenient location. A cable vs die reference chart inside each cover lets you sort and organize all your Blackburn compression connector dies for either copper or aluminum conductors. Additional compartments for cutting dies and adaptors round off this great package. Die Qty. Die Colour Copper Aluminum 558SS Brown AWG 553SS Green AWG 4 AWG 5508SS Pink /0 AWG AWG 556SS Black /0 AWG AWG (Gold) 5530SS Orange 3/0 AWG /0 AWG (Tan) 55SS Purple 4/0 AWG /0 AWG (Olive) 550SS Yellow 50 kcmil 5534SS White 300 kcmil 4/0 AWG EZ-CK SS DIEKIT 554SS Red 350 kcmil 50 kcmil 5506SS Brown 500 kcmil 350 kcmil 555SS Black 750 kcmil 650 kcmil 5GR 5G86R 550A 5G6R CTB8 COLCHA-E GRNDIESEL-E Side A Side B E49

50 Assorted Die Kits OD-TOOL-KIT This kit is offered in a metal carrying case with heavy duty handle and sturdy closures. The best way to carry the connectors and tools you need for commercial and residential hook-ups. Kit includes Qty. Metallic carrying case ODB Blackburn Compression Tool OD-TOOL-KIT WR59 Compression connectors 8 WR89 Compression connectors WR89 Compression connectors WR379 Compression connectors 5 WR49 Compression connectors C5C Insulating covers 30 C7C Insulating covers 5 ODB Compression tool with straight wooden handles and ODH insulated heat cover (Installed on ODB) can be ordered separately. E50

51 Assorted Die Kits TBM45SKIT-N includes the following: Qty. Cable Size Items 5430 # # #4 One Hole Lugs 5407 #-# # 5443-TB # TBM45SKIT-N # # #6 -Way Connectors # #-# # TBM45S Tool Weight/lb. each 0 TBM5KIT includes the following: Qty. Cable Size Items # # # #-# # 5409 /0 One Hole Lugs /0 54 3/0 54 4/ kcmil TBM5KIT # # # #-# # -Way Connectors / / / / kcmil TBM5 Tool Weight/lb. each 4 E5

52 Assorted Die Kits PWK PWK4 MDPWK MDPWK3 MDKITL Description Empty case includes Color-Keyed wall chart; make up your own selection of Color-Keyed lugs, splices, taps or motor disconnects Metal cabinet that holds four of the PWK shells slide out for easy removal of PWK Selection of size and male motor disconnects plus insulators; to connect 60 single line to single line load motor leads, # AWG through # AWG; tools not included Selection of size and 3 male motor disconnects plus insulators; to connect 54 single line to single line load motor leads, # AWG through 4/0 AWG; tools not included Includes Tool Carrying Cases Case Contents MDPWK PWK 0 MD0F- 6 MD8M- 6 MD8F- 30 BOOT- 0 MD0M- 0 MD8F- 6 MD6M- 6 MD6F- 6 MD0M- 0 MD8M- 0 MD6F- 6 MD4M- 6 MD4F- 6 MD0F- 0 MD6M- 30 MDBOOT- 6 MDM- 6 MDF- Case Contents MDPWK3 PWK 6 MD0F- 3 MDM-3 3 MDF-3 6 MDM- 6 MD0M- 6 MD8F- 3 MDM-3 3 MDF-3 36 MDBOOT- 6 MD8M- 6 MD6F- 3 MD0M-3 3 MD0F-3 8 MDBOOT-3 6 MD6M- 6 MD4F- 3 MD0M-3 3 MD0F-3 6 MD4M- 6 MDF- 3 MD30M-3 3 MD30F-3 6 MDM- 6 MDF- 3 MD40M-3 3 MD40F-3 Case Contents MDKITL PWK TBM45S 4 MDBOOT- 3 MDM- 6 MD8M- 3 MD4M- 3 MD6M- 3 MD8M- MDBOOT- 6 MD8F- MDBOOT- MDF- MD4F- MD6F- 6 MD8M- MD8M- 6 MDM- 6 MD4M- 6 MD6M- 6 MD6M- 6 MD6F- E5