F69ATC Multi-Purpose CNC Maching Center

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2 F69ATC Muti-Purpose CNC Maching Center Windows Operating System Rotter uses Windows Touch Screen Technoogy through 19 (483mm) touch pane. The Windows software has many advantages such as a common user reduces operator earning curve. Spinde Super hard finish resists wear for years of operation RPM Spinde Rotation with quick change CAT40 Taper. Automatic Too Changer The 24 Space Automatic Too Changer for CAT40 Taper can hande up to a 10" (250mm)diameter too weighing 15.5 bs (7kgs). Vertica Box Way Precision Ground, Hardened Box Way Sideways are 28" (700mm) wide for increased rigidity and years of heavy duty production machining. Siding Side Doors Side doors side up for access, reducing footprint. Chip Auger Automaticay removes chips from encosure and deposits chips in wheeed disposa cart. Massive Frame Massive frame boasts fu encosure with sight panes in front and on sides of encosure to view work area. Large Turcite Coated Box Ways Turcite coated bedways for reduced friction, onger ife and better accuracy. Large T-Sot Tabe Aows operator to camp or fixture any job quicky and easiy. Cooant Tank Compete cooant system for too ubrication during machining. 30 gaon (120 iter) capacity. Automatic Lubrication For years of troube free ife and reduced wear. Touch Screen Contro INDUSTRY EXCLUSIVE Two Operating Systems! 1: Rotter System for simpe, fast and easy programming of common jobs such as boring, surfacing and ine boring. Anyone can earn in a few hours! 2: Rotter CAM System for advanced CNC programming for making parts, engraving names, and much more. Eectronic Hand Whee Offers operator infinite contro of machine movement in a axes for quick and easy setup. Aso contros variabe feed rate during automatic cyces. AC Brushess Servo Motors with BISS Encoders The F69ATC has the atest technoogy AC servo motors with BISS encoders offering 100 times finer resoution compared to previous modes. These new AC servo motors give maximum torque and performance throughout the RPM range for improved accuracy and increased productivity. Direct Drive Direct drive precision ba screws for faster rapid feed rates and accurate positioning. 2 US: INTL:

3 Rotter Excusive Touch Screen Programming Fuy Programmabe Cyces Versatiity & Simpicity Simpe CNC contro, PC based with Windows operating system. Mode Screen 4 Bueprint Aows operator to seect operation to perform and save every program by engine name. Type ocations from bueprint into machine. Set Zeroes Indicate Simpy set zeroes to begin set-up of bock. Oder bocks that may not cean-up by bueprinting. Center bore and touch set button. Vertica Stops Probe Aows operator to set machine to begin/ stop boring. Operator can aso offset bore at bottom of cyinder to cearance main web for cyinder honing. Machine wi probe a eight bores and set centers for boring. Once finished touch Start Auto Cyce to begin boring. Dimensions input through touch screen: Bore Centers, Exact Depth, Speed, Feed, etc. Bores compete bank in Automatic Cyce. Lower Bore Reief, off center boring for Honing Cearance. Surfacing Mutipe Pass programmabe for roughing and finishing can remove any amount of materia in one automatic cyce. Enter desired deck height of bock and the machine wi cut to that height. No more guess work! Lifter Bore Machining - bore housings and bushings to exact fina size. Automatic ine bore cyce competes a main bearing housings to within Face main ine thrust bearing faces square to crankshaft centerine. Machine a radius for stroker crank connecting rod and bot cearance. Rotter CAM CNC program aows G code programming and fie transfer with CAD/CAM programs. Thrust Cutting Aows operator to easiy program for thrust cutting on both sides of the main bearing cap. Crank Cearance Stroker Crank & Rod Cearancing of bocks. Rotter CAM Rotter CAM software offers even more versatiity, for machining parts, combustion chambers on cyinder heads, etc. Lifter Bore Operator can easiy program ifter bore dimension by bueprinting, indicating or probing. US: INTL:

4 Fixtures Automatic 4th Axis Bock Ro Over Fixture Rotter s Universa quick oad/unoad Automatic 4th Axis Bock Ro Over Fixture and Software aows the computer to rotate the bock or cyinder head during the automatic machining cyce. Large V bocks can be rotated 360 degrees to aow specia machining jobs such as stroker cearancing in same set up as boring, surfacing and ifter bore machining. The tai stock is pneumaticay operated aowing easy and fast oading and unoading of heavy bocks. Rotter Excusive! The F69ATC can machine ifter bores directy from cam bores. Rotter is the ony company that can do that due to the fixturing on the 4th axis. This gives the absoute utimate when machining ifter bores on the centerine of cam shaft. 360 Manua Performance Fixture Precision Performance Fixture references from the centerines of the crankshaft and camshaft for machining operations, precise bore ocations and square bock deck height. Bore and surface a V8 bock in ess than 30 minutes. Lifter bore anges are accuratey set with gage bocks in the Performance Fixture. Compete a ifter bushing job in ess than one hour! Leveing Tabe Rotter s patented dua axis eveing tabe and universa quick camping system for surfacing/miing heads, bocks and manifods with CBN and PCD tooing. The Rotter Dua Axis Leveing Tabe aows camping of the head to be compete first, then the eve adjusted in both directions simpy by rotating the two hand whees. Combined with Rotter's Dua Axis Leve, any job can be camped and eveed in seconds! This process resuts in minima stock remova when surfacing. Dua Axis Leve Dispays both axes simutaneousy aowing quick eveing, eiminating any need for shimming and resuting in minimum meta remova when surfacing heads. Part #7152A Bock End Truing Fixture The bock end truing fixture quicky attaches to the 4th axis roover fixture or the precision performance fixture for exact aignment of transmission and engine bock. Dowe truing for centraizing transmission and crankshaft centerine. Overhead Cam Fixture Specia fixture aows overhead Cam In-ine and V Bocks to be machines with Rotters Automatic 4th Axis Ro Over Fixture. Part # Wireess Radio Probing Computer controed wireess probe automaticay finds cyinder bore centers and at the same time measures bore diameters. The difference between the drawing bueprint and the probed dimensions can be dispayed by touching one button. The deck (head gasket face) can be probed to check fatness and squareness to ensure accuracy and minimum meta remova when surfacing. Upper and Lower Centering With the use of a radio probe, the upper and ower areas of a cyinder bore can be probed to check concentricity and perpendicuarity to ensure that the bock is setup correcty before machining. 6 US: INTL:

5 parts & Tooing Tooing & Cutterheads Rotter Boring and Seeving Cutterhead instaed in massive heavy duty F69ATC Spinde. Bock Lightening Tooing Packages Rotter offers a range of bock ightening tooing packages. Part # W - for Dart Sma Bock Chevy Part # X - for Word Products Sma Bock Chevy Part # J - (CAT40 Taper) for Big Bock Chevy Dri Chuck Precision Dri Chuck Assemby. Part # M Tap Hoder Quick change tap hoder assemby with adaptor. Torque contro tap hoders avaiabe for 1/4" (6.35mm), 5/16" (7.95mm), 3/8" (9.52mm), 7/16" (11.13mm), and 1/2" (12.70mm) taps Part # K She Mi We offer both 2 1/2" (63.50mm) and 4" (101.60mm) She Mi assembies. Part # N - 2 1/2 (63.5mm) Part # P - 4 (101.6mm) Cam Line Boring Tooing Cam Line Boring Tooing Package. Part # T Boring and Seeving Cutterhead, too hoders and Digita Setting Fixture. Lifter Bore Tooing Singe point Lifter Tooing fixture for boring, facing and finishing ifter bores and bushings. Surfacing Cutterhead Surfacing Cutterhead avaiabe in 10 (250mm). Spinde Adapters The CAT40 wordwide standard Spinde Taper aows a wide seection of spinde adapters which aows the use of a wide variety of industria tooing. ISO 40, R8, Morse Taper #5 and 1 (25.4mm) are avaiabe. Rotter aso has a bank spinde adapter to aow customers to machine and adapt specia requirements. Miing Cutter Hoders Coet Chuck Kits with CAT40 taper aow miing toos such as end mis, sot dris and reamers to be used. Fycutters and Miing Heads Surfacing with the F69ATC machine can be done during the same set up as boring. 10 (250mm) and 14 (360mm) fycutters can be used with CBN inserts for high speed dry surfacing giving exceent surface finish resuts. The deck of a arge bock such as a V12 can be surfaced in ess than 10 minutes. Muti Teeth Miing Heads can be used for miing weded and spray buit up surfaces. Sma diameter miing heads are idea for facing main bearing housing contact surfaces in preparation for ine boring to standard diameter. Specia Surfacing Software aows very wide surfaces up to about 26 (660mmm) to be surfaced. Boring Cutterheads Rotter manufactures a compete range of CAT40 quick change boring cutterheads for boring and seeving operations from.750 (19mm) to 7 (178mm). The air assisted CAT40 quick change retention system minimizes down time between tooing changes. Cutterheads can be changed in seconds! cutting inserts Rotter s tag ine is 'The Cutting Edge', and we take pride in offering many different grades of cutting inserts for dry, high speed cutting a wide variety of materias. Decades of experience machining engines wordwide aows Rotter machines to dry cut a wide variety of parts. CBN inserts give exceptiona ong ife for surfacing gasket faces as we as produce fine surface finishes for reiabe seaing of meta gaskets. Dry CBN surfacing eiminates the need for wet grinding and at the same time gives fatter surfaces as cutting pressure is substantiay reduced compared to surface grinding. PCD inserts aow soft metas such as Auminum to be surfaced at high speed without cooant. Rotter offers severa different grades of indexabe carbide inserts for cyinder boring & seeving and main & cam ine boring. Specia Back coated carbide inserts are capabe of standard to heavy seeve cuts up to 1000rpm. Triange inserts work we where cutting a bore to a square shouder is needed, such as seeves and counterbores. Finishing Inserts provide a sharper edge which resuts in a smoother surface finish on the cutting surface, idea for finishing counterbores. Carbide inserts are avaiabe with 1/64 (0.4mm) and 1/32 (0.8mm) corner radius. Speciay custom sharpened toos are avaiabe for operations such as chamfering, O-ring grooving, undercutting and bind hoe boring. Octagona Cutting Inserts New Octagona 16 Cutting Corner Surfacing Inserts have increased corner radius to aow faster feed rates and finer surface finish. PCD Tipped Insert for Boring Auminum PCD cutting corner aows auminum to be bored at high speed without any cooant. 8 US: INTL:

6 Line Boring Rock and Ro Cyinder Head Fixture Thrust Facing Line Bore Pivot Tabe The Rotter Line Bore Pivot Tabe is a fast and easy system to set up bocks and heads for ine boring. The tabe has five T-sots which aow set up of ocating devices such as V-crades. The pivot tabe is preoaded which aows machining without camping. This fixture is used for main and camshaft ine boring. It can aso be used for jobs such as roer bearing conversions, stroker crankshaft cearancing and machining registers for new main caps and four bot conversions. Rotter s sim ine extended right ange drive can ine bore both main and cam tunne in one set up. Part # parts manufacturing CNC offers the rea, tangibe benefits of accuracy and repeatabiity, meaning your rebuiding machining operations wi be precise, each and every time. Less need for operator error means ess room for user error. But Rotter's CNC machines and our unique CAD/CAM software not ony ensure your bock and head machining operations are on the money, but give you the abiity to create a whoe new reaity. Can't find the parts you need for that one-off project? Make them yoursef! We find that more and more customers - after researching the rea-word adequacy of top-of-the-ine industria CNC machines - have recognized the parts manufacturing capabiities buit into Rotter's state of the industry machines. Many of Rotter's machines can easiy be programmed to custom-create the parts you need, when you need them. What are our customers making in their own shops? Custom Toos and Fittings Carburetor Spacers Suspension Components Connecting Rods Bushings Custom Intake and Exhaust Manifods Non-Standard Bocks and Cyinder Heads Industria Components 10 Rotter s unique circuar interpoation software and thrust facing tooing aow thrust faces to be machining perfecty square to bearing centerine using the same right ange drive that is used for ine boring. Singe point cutting aows buid up to be removed without chatter resuting in fine surface finish. Precision Line Boring with Right Ange Drive Precision Line Boring with Rotter s excusive 90 degree right ange drive provides perfecty round bores and straight ines, no honing necessary! Hard stee main caps and auminum bocks can be ined bored in one process! This system comes compete with Rotter Cyinder Head Digitizing, Programming and Porting Software for fast, easy digitizing and porting of cyinder heads directy on the machine. Incudes the same great abiity to manipuate port profies and baance cross section areas as our P69 Porting Machine. Programming can be done directy on the machine, not necessary for any stand aone computers or third party software. Factory and on-site operator training is incuded in the package. Cyinder head fixture pates and porting toos to suit cyinder heads to be digitized and ported must be ordered separatey. Features 360 degrees on A axis 35 degrees of tit in either direction on B axis 25" (635mm) Cyinder head ength capacity (extendabe for specia appications) Overa Length of fixture 44" (1120mm) Overa depth of fixture 19" (483mm) Overa height of fixtures 20" (500mm) Quick disconnect eectrica connections One piece system with aignment keys and four bots quicky and easiy attach to machine tabe. With a one piece base, aignment keys and quick disconnect eectrica connections this fixture is easy and fast to set-up on any F69A or F69ATC machine. Excusive to Rotter is the use of cycoida gear drives on both A and B axes for near zero backash of ess than one arc minute. This system comes compete with Rotter Head Porting Software for the same fast easy digitizing of cyinder heads on the machine and the same great abiity to manipuate port profies. (Digitizer must be ordered separatey). INSTANT INTERNET SUPPORT Rotter offers cutting edge internet support direct from your machine to the factory. Skype and a webcam are instaed for video conferencing and internet support. This feature gives you instant, direct contact with Rotter right on the machine without even making a phone ca. The standard webcam comes preinstaed so that Rotter Technicians can see exacty what you are seeing, this saves a tremendous amount of time when trying to answer questions. Shop busy or too noisy for taking? The pre-instaed Skype appication gives you instant messaging capabiities with Rotter Technicians. US: INTL:

7 Standard Equipment CNC (Computer Numerica Contro) Machine using Windows Operating System and Industria PC with Inte Processor. Precision Programming and Contro thru a 19 (483mm) Computerized Touch Screen. Software options avaiabe for Programmabe & Automated Cyces such as Boring, Surfacing, Lower Seeve Offset Boring, Water Hoe Repairs, Main & Cam Line Boring, Genera CNC Machine Work and more. Internet connection to the machine computer must be provided for training support and service. Programming and Machine Operation Thru 19 (430mm) Extra Bright Touch Screen Eectronic hand whee for manua movement - per cick: Coarse Mode.01 (.25mm) Medium Mode.001 (.01mm) Fine Mode.0001 (.002mm) Precision Digita Readout,.0001 (.002mm) Resoution in 3 Axis F69ATC Specifications Machine Prepared for 4th and 5th Axis Upgrade 3 Axis Movement by direct drive Precision Ba Screws & AC Servo Motors - Infinitey Variabe Horizonta Movement - Left and Right Direction (1028mm) Extra Cearance Between Spinde Nose and Machine Tabe - 40" (1016mm) High Speed, Rigid Spinde for Chatter Free Cutting Spinde Rotation by AC Servo Motor - Infinitey Variabe RPM - 6HP (4.5kW) Automatic Centra Lubrication System 24 Space Too Changer for CAT 40 Taper Fu Encosure with Sight Panes of Work Area Compete Cooant System for Too Lubrication During Machining Operation and Spare Parts Manua Chip auger for chip remova AMERICAN Metric Tabe Tabe Dimensions 59 X x 508mm Width of T Sots x mm x 100mm Maximum Weight Capacity on Tabe 1540 bs 700 Kg Trave X Axis Trave (Horizonta) mm Y Axis Trave (In/Out) mm Z Axis Trave (Vertica) mm Spinde Nose to Tabe mm Spinde Spinde Taper Cat 40 Spinde Rotation Speed 0 to 5000 RPM Performance Rapid Trave X & Y 400 IPM 10,160mm/min Rapid Trave Z 400 IPM 10,160mm/min Motors AC Brushess Servo Motors with BISS Encoders Spinde Motor 6 HP, 168 in-b 4.48kW, 20Nm 3 Axis Motors 69 in-b 7.8Nm Too Changer Number of Toos 24 Maximum Weight of Too 15.5bs 7kg Maximum Diameter of Too mm Too Changing Time 2 seconds Overa Specifications Machine Weight bs 5000 kg Machine Dimensions 88D x 127W x 109 H 2235D x 3225W x 2768mmH Shipping Dimensions 132D x 90W x 110 H 3353D x 2286W x 2794mmH Eectrica Requirement 208/240V, 50A, 50/60Hz, 3Ph Air Requirement 90 psi 6 bar Cooant Capacity 30 gaons 113 iters Paint Coor Code RAL9002 (Grey White) Specifications and design subject to change without notice emai: contact@rottermfg.com 8029 South 200th Street Kent, Washington USA Represented by: February 2013