Thread Milling Tools
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- William Bryant
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1 Thread Milling Tools 1
2 MIING INRODUCTION SOID MIING TOOS ISO HEICA FUTES UN HEICA FUTES NPT HEICA FUTES NPTF HEICA FUTES BSP HEICA FUTES BSPT HEICA FUTES PARTIA PROFIE SINGE TOOTH ISO TEETH 2D ISO TEETH D UN TEETH 2D UN TEETH D ISO TEETH HM UN TEETH HM ISO STRAIGHT FUTES UN STRAIGHT FUTES NPT STRAIGHT FUTES NPTF STRAIGHT FUTES BSP STRAIGHT FUTES BSPT STRAIGHT FUTES TAPER END MI & 5 CHAMFER CONTENTS PAGE TECHNICA SECTION : MIING CYCES MACHINING CONDITIONS TROUBE SHOOTING
3 EROJET IS CUTTING TOOS MANUFACTURER OF MIING, TURNING AND GROOVING TOOS. EROJET has a capability of manufacturing high quality cutting tools and at the same time offering delivery, and outstanding customer service. In addition to oue extensive line of standard tools, we also manufacture a wide range of special tools according to customer request. The company is certified according to ISO 9001 : 0. MIING ADVANTAGES One tool can be used for right hand and left hand thread. One tool can produce a wide variety of thread diameters of the same pitch. Produces threads with high surface finish, sizes and accuracy. Full thread to the bottom of hole. Small machines can produce large threads due to less spindle torque. ess cutting pressure for thin wall parts. Eliminates the need of removing broken taps. - SOID MIING TMG ISO K5C SOID MIING SHANK CUTTING TOO : 0. MM CARBIDE INTERNA TOOS : DIAMETER : DIAMETER : CUTTING STANDARD GRADE : ENGTH : PARTIA PROFIE : Ø MM ISO K5C TMP= SINGE TOOTH Ø Ø.9 MM = MM MM TPI UN FU PROFIE : Ø Ø W BSPT Ø NPT TMC= TEETH Ø NPTF TMD = TEETH - HM Ø 1 TMG= REGUAR -helical Ø TMX= REGUAR -straight
4 SOID MIING TOOS : STANDARD HEICA FUTES STANDARD TAPER HEICA FUTES MINIATURE TOOS FOR HARD MATERIA MINIATURE TOOS GENERA PURPOSE PARTIA PROFIE HEICA FUTES WITH COOANT UPON REQUEST WITH COOANT HOE STANDARD STRAIGHT FUTES STANDARD TAPER STRAIGHT FUTES
5 ISO METRIC INTERNA ISO 95-1: DIN1 : 05-0 ISO NUT 0 1/P 1/P ISO SCREW HEICA FUTES COARSE FINE MM 1 FUTES M7.0x TMG ISO.2 M.5x0.75 M5.0x TMG ISO.1. M.0x TMG ISO. M.0x TMG ISO 15. M5.0x0. 0. TMG ISO.0.9 M.0x1.0 M7.0x TMG ISO M.0x TMG ISO 17.5 Mx TMG ISO 7.5 M.0x1.25 M9.0x TMG ISO 1. Mx1.5 M11.0x TMG ISO 1.5 M1.0x TMG ISO M15.0x TMG ISO 2. Mx TMG ISO M.0x TMG ISO M1.0x TMG ISO M1.0x TMG ISO 27.0 Mx TMG ISO M.0x TMG ISO M2.0x.0 M27.0x.0.0 TMG ISO M27x.0.0 TMG199.0ISO
6 UN (UNC, UNF, UNEF) INTERNA ANSI B UN NUT 0 1/P 1/P UN SCREW HEICA FUTES COARSE UNC FINE UNF EXTRA FINE UNEF TPI 1 FUTES 5/1 2 TMG UN 1.0 / 2 TMG UN 1.0 1/ 2 TMG00 2UN /1-1/2 2 TMG UN 15. 5/1 2 TMG0059 2UN. / 2 TMG UN 15. 9/1-5/ 2 TMG UN / TMG00 UN.0. 7/1 TMG UN /2 TMG09922 UN /-1 TMG1192 UN 2.0 5/1 1 TMG001 1UN /1-5/ 1 TMG0992 1UN / 1 TMG001 1UN 1.2. / 1 TMG1192 1UN 2.2 7/1 1 TMG007 1UN. 7. 7/ 1 TMG1192 1UN 2.5 1/2 1 TMG092 1UN /1 TMG2 UN TMG11599 UN / 11 TMG UN / TMG11 UN / 9 TMG UN TMG1972 UN
7 NPT INTERNA / EXTERNA ANSI/ASME B NPT NUT ' NPT SCREW HEICA FUTES TPI 1 FUTES 1/1 27 TMG NPT 9. 1/ 27 TMG NPT /-/ 1 TMG NPT /2 1 TMG119 1 NPT TMG NPT /2- TMG199 NPT
8 NPTF INTERNA / EXTERNA ANSI B NPTF NUT ' NPTF SCREW HEICA FUTES TPI 1 FUTES 1/1 27 TMG NPTF 1/ 27 TMG NPTF /-/ 1 TMG NPTF /2 1 TMG119 1 NPTF TMG NPTF /2- TMG199 NPTF 5.1 1
9 BSP( G ) INTERNA / EXTERNA B.S.: 195 ISO 22-1: 199 BSP NUT 55 R 0.17P R 0.17P BSP SCREW HEICA FUTES TPI 1 FUTES 1/1 2 TMG BSP 11. 1/ 2 TMG BSP 1.0 1/-/ 19 TMG BSP /2-7/ 1 TMG BSP TMG BSP TMG BSP
10 BSPT( Rc ) INTERNA / EXTERNA B.S. 21:195 BSPT NUT R 0.17P 1 7' 90 R 0.17P BSPT SCREW HEICA FUTES TPI 1 FUTES 1/1 2 TMG BSPT 11. 1/ 2 TMG BSPT 1.0 1/-/ 19 TMG BSPT /2-7/ 1 TMG BSPT TMG BSPT TMG BSPT
11 PARTIA PROFIE 0 O INTERNA / EXTERNA 0 NUT 0 0 SCREW RANGE MM TPI 1 FUTES MIN. HOE DIAMETER TMP0019 P TMP0027 P TMP001 P TMP00 P TMP00715 P TMP0001 P TMP002 P TMP00 P TMP0 P0.5 SAME TOO CAN BE USED FOR THE FOOWING OPERATIONS : 1. MIING OF EXTERNA OR INTERNA. 2. MIING OF ISO AND UN STANDARDS. 2. CHAMFERING, BACK CHAMFERING, DEBURRING.. MIING OF V GROOVES. 11
12 MINIATURE TOOS ISO METRIC INTERNA ISO 95-1: DIN1 : 05-0 ISO NUT 0 1/P 1/P ISO SCREW ENGTH UP TO 2D D = NOMINA MM 1 M1.x TMC00 0.5ISO M2.0x0. 0. TMC ISO M2.2x TMC ISO M2.5x TMC ISO M.0x TMC ISO. 2.0 M.5x0. 0. TMC ISO M.0x TMC ISO..15 M5.0x0. 0. TMC ISO.0.00 M.0x TMC ISO M.0x TMC ISO M.0x TMC ISO M.0x TMC ISO M1x TMC ISO M1x TMC ISO.0 5 MX TMC ISO
13 MINIATURE TOOS ISO METRIC INTERNA ISO 95-1: DIN1 : 05-0 ISO NUT 0 1/P 1/P ISO SCREW ENGTH UP TO D D = NOMINA MM 1 FUTES M1.x0. 0. TMC00 0.ISO M1.x TMC ISO M2.0x0. 0. TMC ISO M2.5x TMC ISO M.0x TMC ISO M.0x TMC ISO..15 M5.0x0. 0. TMC ISO M.0x TMC ISO M.0x TMC ISO 2. 5 Mx TMC ISO
14 MINIATURE TOOS UN INTERNA ANSI B UN NUT 0 1/P 1/P UN SCREW ENGTH UP TO 2D D = NOMINA COARSE UNC FINE UNF TPI 1 FUTES 1-72UNF 72 TMC UN UNC 2-UNF TMC001 UN UNC -5UNF 5 TMC001 5 UN UNC -UNF TMC0015 UN UNC 0 TMC UN UNC -0UNF 0 TMC UN UNF TMC00 UN..1-2UNC 2 TMC UN UNC -2UNF 2 TMC002 2 UN /-2UNF 2 TMC UN UNC 2 TMC005 2 UN..55 5/1-2UNF 2 TMC001 2 UN /-UNC 7/1-UNF TMC001 UN /1-UNF TMC00792 UN /1-1UNC 1 TMC UN /-1UNC 1 TMC UN /1-1UNC 1 TMC UN /2-1UNC 1 TMC09271 UN /1-UNC TMC09929 UN /-11UNC 11 TMC115 11UN
15 MINIATURE TOOS UN INTERNA ANSI B UN NUT 0 1/P 1/P UN SCREW ENGTH UP TO D D = NOMINA COARSE UNC FINE UNF TPI 1 D FUTES 0-0UNF 0 TMC0011 0UN UNF 72 TMC UN UNC -5UNF 5 TMC001 5 UN UNC 0 TMC UN UNC -0UNC 0 TMC UN UNC 2 TMC UN UNC -2UNF 2 TMC002 2 UN /-2UNF 2 TMC UN /1-2UNF 2 TMC002 2 UN /-UNC 7/1-UNF TMC0019 UN
16 MINIATURE TOOS FOR HARD MATERIAS UP TO 2 HRc ISO METRIC INTERNA ISO 95-1: DIN1 : 05-0 Thread Milling Tools ISO NUT 0 1/P 1/P ISO SCREW ENGTH UP TO 2D D = NOMINA MM 1 FUTES M1.x TMD00 0.5ISO M2.0x0. 0. TMD ISO M2.2x TMD ISO M2.5x TMD ISO M.0x TMD ISO. 2.0 M.5x0. 0. TMD ISO M.0x TMD ISO..15 M5.0x0. 0. TMD ISO.0.00 M.0x TMD ISO M.0x TMD ISO M.0x TMD ISO ENGTH UP TO D MM 1 FUTES M1.x TMD ISO M2.0x0. 0. TMD ISO M2.5x TMD ISO M.0x TMD ISO M.0x TMD ISO..15 M5.0x0. 0. TMD ISO M.0x TMD ISO M.0x TMD ISO
17 MINIATURE TOOS FOR HARD MATERIAS UP TO 2 HRc UN INTERNA ANSI B UN NUT 0 1/P 1/P UN SCREW ENGTH UP TO 2D D = NOMINA COARSE UNC FINE UNF TPI 1 FUTES 1-72UNF 72 TMD UN UNC 2-UNF TMD001 UN UNC -5UNF 5 TMD001 5 UN UNC -UNC TMD0015 UN UNC 0 TMD UN UNC -0UNC 0 TMD UN UNF TMD00 UN..1-2UNC 2 TMD UN UNC -2UNF 2 TMD002 2 UN..22 1/-2UNF 2 TMD UN UNC 2 TMD005 2 UN..55 5/1-2UNF 2 TMD001 2 UN /-UNC 7/1-UNF TMD001 UN /1-UNF TMD00792 UN /1-UNC 1 TMD UN /-UNC 1 TMD009 1UN /1-1UNC 1 TMD UN ENGTH UP TO D COARSE UNC FINE UNF TPI 1 D FUTES 1-72UNF 72 TMD UN UNC -0UNC 0 TMD UN UNC -2UNF 2 TMD002 2 UN /-2UNF 2 TMD UN /1-2UNF 2 TMD002 2 UN /-UNC 7/1-UNF TMD0019 UN
18 ISO METRIC INTERNA ISO 95-1: DIN1 : 05-0 ISO NUT 0 1/P 1/P ISO SCREW STRAIGHT FUTES COARSE FINE MM 1 FUTES M.0X TMX ISO. M5.0x0. 0. TMX ISO.0.9 M.0x1.0 M7.0x TMX ISO M.0x TMX ISO 17.5 Mx TMX ISO 7.5 M.0x1.25 M9.0x TMX ISO 1. Mx1.5 M11.0x TMX ISO 1.5 M1.0x TMX ISO M15.0x TMX ISO 2. M.0x TMX ISO 1.0 M1.0x TMX ISO M1.0x TMX ISO 27.0 M.0x TMX ISO 0.0 M2.0x.0 M27.0x.0.0 TMX ISO
19 UN (UNC, UNF, UNEF) INTERNA ANSI B UN NUT 0 1/P 1/P UN SCREW STRAIGHT FUTES COARSE UNC FINE UNF EXTRA FINE UNEF TPI 1 FUTES 5/1 2 TMX UN 1.0 1/ 2 TMX00 2UN /1-1/2 2 TMX UN 15. 5/1 2 TMX0059 2UN. 1/ TMX00 UN.0. 7/1 TMX UN /2 TMX09917 UN /1 1 TMX001 1UN /1-5/ 1 TMX UN 1.5 / 1 TMX001 1UN 1.2. / 1 TMX1192 1UN 2.2 7/1 1 TMX007 1UN. 7. 7/ 1 TMX1192 1UN 2.5 1/2 1 TMX092 1UN /1 TMX11927 UN TMX11599UN / 11 TMX UN / TMX11 UN / 9 TMX UN TMX1979 UN
20 NPT INTERNA / EXTERNA ANSI/ASME B NPT NUT ' NPT SCREW STRAIGHT FUTES STRAIGHT FUTES TPI 1 FUTES 1/1-1/ 27 TMX NPT 9. 1/-/ 1 TMX NPT /2 1 TMX119 1 NPT TMX NPT /2- TMX199 NPT 5.1 1
21 NPTF INTERNA / EXTERNA ANSI B NPTF NUT ' NPTF SCREW STRAIGHT FUTES STRAIGHT FUTES TPI 1 FUTES 1/1-1/ 27 TMX NPTF 1/-/ 1 TMX NPTF /2 1 TMX119 1 NPTF TMX NPTF /2- TMX199 NPTF
22 BSP( G ) INTERNA / EXTERNA B.S.: 195 ISO 22-1: 199 BSP NUT 55 R 0.17P R 0.17P BSP SCREW STRAIGHT FUTES TPI 1 FUTES 1/1-1/ 2 TMX BSP 11. 1/-/ 19 TMX BSP /2-7/ 1 TMX BSP TMX BSP
23 BSPT( Rc ) INTERNA / EXTERNA B.S. 21: 195 BSPT NUT R 0.17P 1 7' 90 R 0.17P BSPT SCREW STRAIGHT FUTES TPI 1 FUTES 1/1-1/ 2 TMX BSPT 11. 1/-/ 19 TMX BSPT /2-7/ 1 TMX BSPT TMX BSPT
24 TAPER END MI & 5 CHAMFER (BSPT, NPT, NPTF) INTERNA / EXTERNA 1 2 N O OF FUTES PM PM PM99 1. SAME TOO CAN BE USED FOR THE FOOWING OPERATIONS: 1. CONIC MIING PREPARATION FOR CONIC S (EXTERNA & INTERNA). 2. CHAMFERING 2
25 MIING CYCE ( TMC, TMD TYPES ) MIING CYCE ( TMG, TMX TYPES ) 25
26 TECHNICA SECTION MACHINING CONDITION Thread Milling Tools CARBIDE GRADE : K5C AN ADVANCED PVD TiAN COATED GRADE OVER A TOUGH WEAR-RESISTANT SUBMICRON SUBSTRATE FOR GENERA PURPOSE MACHINING OF STEE, STAINESS STEE, SUPERAOYS. ISO MATERIA HARDNESS HB CUTTING SPEED M/MIN FEED MM/TOOTH CUTTING DIAMETERS NON-AOY STEE FREE MACHINING STEE P OW CARBON AOY STEE HIGH CARBON AOY STEE TOO STEE CAST STEE HEAT TREATED STEE ) STAINESS STEE : ( 0,0, M ) STAINESS STEE : (, PH, 15-5 PH, 1-MO PH GREY CAST IRON K NODUAR CAST IRON 0-90 MAEABE CAST IRON WROUGHT AUMINUM: ( 2, 01, 7075 ) CAST AUMINUM : N COPPER AOYS: BRASS, BRONZE, COPPER SIICON NON METAIC : Rubber, Polypropylene,Thermoplastics ( PVC ), Thermosetting Plastics ( FIBERGASS ),Polyamides, TITANIUM : PURE TITANIUM: 99.0Ti APHA AOYS:Ti 5Al2.5Sn BETA AOYS : Ti 1V11CrAl APHA-BETA AOYS : Ti AlV S COBAT BASE AOYS : STEITE NIKE BASE AOYS: INCONE, HASTEOY, WASPAOY,, KOVAR HIGH TEMPRERATURE AOYS : IRON BASED : INCOOY HARDENED STEE H 0.0 HRc HARDENED CAST IRON HRc
27 TROUBESHOOTING PROBEM CAUSE SOUTOIN CHIPPING IN CUTTING EDGES UNSTABE CONDITIONS FEED RATE TOO HIGH DEPTH OF CUT ARGE CHECK TOO AND WORKPIECE CAMPING AND STABIITY DECREASE FEED PER TOOTH INCREASE THE NUMBER OF MIING PASSES EXCESSIVE WEAR INCORRECT CUTTING SPEED INCORRECT FEED PER TOOTH INSUFFICIENT COOANT DECREASE CUTTING SPEED INCREASE FEED PER TOOTH CHECK STABIITY INCREASE THE COOANT FOW CHANGE TO CIMB MIING VIBRATIONS CUTTING SPEED TOO HIGH INCORRECT TOO AND WORK- PIECE INSTAATION ARGE DEPTH OF CUT STABIITY : TOO/MACHINE, WORKPIECE/WORKPIECE CAMPING CONCENTRICITY : CHANGE CUTTING SPEED CHECK SABIITY OF WORKPIECE CHANGE TO NUMBER OF PASSES MAKE SURE TOO OVERHANG IN THE HODING DEVICE AS SHORT AS POSSIBE BAD SURFACE FINISH ON WORKPIECE INCREASE CUTTING SPEED DECREASE FEED PER TOOTH CHECK STABIITY AND OVERHANG OF TOOS SMA DIFFERENCE BETWEEN GAUGES ( GO/NOT GO ) RATIO TOO COSE ( TOO CUTTING DIAMETER/ DIAMETER ) CHOOSE TOOWITH SMAER CUTTING DIAMETER 27
28 2 P.O.Box 17 Nahariyya 2 ISRAE Tel: Fax: sales@erojet-tools.com EROJET TD. ERO-0/ EROJET td. A RIGHTS RESERVED Thread Milling Tools
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