THE EASY WAY TO MORE PRODUCTIVE MILLING AND TURNING!

Transcription

1 TRAK THE EASY WAY TO MORE PRODUCTIVE MILLING AND TURNING! ELX TRL1440 EX EMX K3EMX DPMEX2 AND... Retrofits!

2 CNC that's easy enough to save you time on any small lot job. Looks like a DRO when you need to machine manually, but with handy extras! Clear, sharp dimensions Manual operation plus Jog, Power Feed and Teach Modes keep things simple by grouping like activities together To Program choose a geometry... then... answer the prompts To RUN a part you ve programmed... just press... Everything in English No codes to memorize RUN!... And follow the instructions Graphics show you what you ve programmed Learning is easy, even if you have never used a CNC before. See a demo! It is easier to make parts with a than with a manual machine fewer mistakes easier setups less drudgery more fun

3 You can Save programs to run in the future. Tool setting on the lathe is Integrated graphics easy. Unique icons for each tool type. and instructions It will even run CAM files! You can even use your tool offsets for manual work in the DRO mode! Math Help makes it easy to find dimensions missing from the print... Perfect for parts like these Such as line-arc tangency! EMX and ELX Specifications all you need, but no more. Hardware Digital Servo Amplifiers custom designed for operation D.C. Servo Motors rated at 280 in-oz. continuous torque Precision Ball Screws Modular Design simplifies service and maximizes uptime 115V/60Hz 10 amps Feedrate Override of programmed feedrate and rapid Polycarbonate Sealed Membrane Keypad to lock out contamination 7.0" Color LCD with adjustable contrast On board IDE flash memory storage for part programs 2 USB ports for interface with a storage device Rugged Industrial PC Glass Scale on quill for Z-axis position readout (EMX only) Electronic Handwheels for manual operation (ELX only) Fine/coarse selectable manual movement (ELX only) Jog button in DRO Software Diameter Cutter Compensation Circular interpolation Linear Interpolation Conrad provides automatic corner radius programming Incremental and Absolute dimensioning Error Messages to identify programming mistakes Fault Messages for system self-diagnostics Parts graphics display Look a single button press to view part graphics Math Help for finding points (EMX only) Machine Tool Error Compensation Backlash Compensation Selectable Inch/mm measurement readout Options Remote Stop/Go (RSG) switch USB thumb drive for program storage and transfer Jog from 1 to 100 inches per minute Continue Mill/Turn to eliminate repetitive data inputs while programming Context help information CAM file run Teach (EMX only) Cycle event to automatically program roughing passes (ELX only) Tool table and tool offsets for CNC and manual operation (ELX only) Free offline programming available for download from our website 2 1 /2 axis-cnc (EMX3 only)

4 TRAK DPMEX2 Bed Mills EMX3 CNC Solid ram moves along the column providing mass for heavy cuts Strong and rigid Precision ground ballscrews installed in the table, saddle and column Manual quill with integrated quill and ram encoders Wide way surfaces are hardened and ground, slideways are Turcite coated Real handwheels so you can work manually 3-axis DRO 2 1/2-axis CNC (Z-axis does not move simultaneously with X and Y) TRAK DPMEX2 Specifications Table Size 49" x 9" T-Slots (number x width x pitch) - 3 x.63" x 2.5" Travel (X, Y, Z axis) - 32 x 16 x 23.5 Quill Diameter /8" Maximum Quill Travel - 5" Spindle Taper - R8 Spindle Speed Range RPM Spindle Center to Column Face - 18" Spindle Motor Power 3 HP Power requirements, control - 110V; 1P; 10A Power requirements 220/440V; 3P; 8.5/4.3A Max spindle nose to table - 27" Min height - 90" Overall length with electrical door open - 72" Rapid traverse X, Y, Z IPM Auto Lube Pump Drilling max capacity - 1" Milling max capacity - 3 inch 3 /min Tapping max capacity - 3 /4-10 Head rotation 90 left and right Options /Accessories Remote Stop/Go switch Power Drawbar Halogen Worklamp Chip Pan / Splash Shield Coolant Pump Spray Coolant Table Guard Enclosure Vise

5 TRAK K3EMX Knee Mills EMX CNC Precision 7207 P4 Spindle bearings Chrome ground quill Meehanite castings Slide ways are Turcite coated Standard glass scale for quill Z readout Precision ballscrews installed in the table and saddle Wide way surfaces are hardened and ground 2-axis CNC, 3-axis DRO A completely integrated system, backed by outstanding factory support. Table Size 50" X 10" T-Slots 5/8" x 3 x 2 1 / 2 " Table Travel 32" Saddle Travel 15.5" Knee Travel 16" Ram Travel 24" Maximum Quill Travel 5" Quill Diameter 3 3 / 8 " Spindle Taper R8 Spindle Speed Range RPM TRAK K3EMX Specifications Head Tilt 45 deg. forward, 45 deg. back, 90 deg. left, 90 deg. right Spindle Motor 3 HP Power Requirement Control 110V; 1P; 10A Power Requirement Machine 220/440V; 3P; 8.5/4.25A Maximum Weight on Table 750 lbs. Machine Weight 2816 lbs. Machine dims l,w,h, - 71" x 59" x 84" Maximum rapid feed 100 IPM Way surface type Dovetail X, Z Square Y Options /Accessories Remote Stop/Go (RSG) switch Power Drawbar Halogen Worklamp Chip Pan Riser Block Knee Power Feed Coolant Pump Table Guard Auto Lube Vise

6 TRAK TRL 1440EX ELX CNC Geared head Low cost Easy to learn and use For manual turning DRO Mode makes even basic jobs easier. Large, crisp dimensions You can even use Tool Offsets while working manually! In Program Mode cycle makes programming easy. With just a few inputs from you, the ELX will program all the roughing passes for you! TRAK 1440EX Specifications Height of Centers-7" Distance between centers-40" Swing over bed -14" Swing over saddle wings-14" Swing over cross slide-7.0" Cross slide travel-8.0" Tool section max-3/4" Coolant tank capacity - 3 gal. Width of Bed-8.1" Height of Bed-10.6" Spindle Nose (Camlock)-D1-4 Spindle through hole-1.56" Spindle taper-mt#5 Taper in reduction sleeve-3 Spindle dia at front bearing-2.36" Number of bearings-2 Spindle speed range (RPM) Standard Tailstock Quill travel-5" -Quill diameter-1.575" - Quill taper hole-mt#3 Spindle Motor HP-5 Power requirements, control-110v; 1P; 8A Power requirements, machine-220v;3p;60hz Amps full load current-15 Dimensions net - 73 x 44 x 57" Dimensions shipping - 78 x 49 x 67" Weight net 1,800 lbs. Weight shipping 2,250 lbs. Maximum rapid feed X Maximum rapid feed Z Coolant pump motor -1/8 HP Spindle motor brake - Magnetic Way surface hardness HB Head stock lubrication Splash Lube Sliding door for easy set-ups Bedways hardened and ground Sliding surfaces Turcite coated Dovetails on cross slide, V-ways on saddle Adjustable saddle gibs Machine Options Collet closer Chuck Coolant pump Face plate Follow rest Work lamp Remote stop/go switch Steady rest Tooling kit

7 Retrofits The low cost, easy way to improve productivity! EMX CNC Retrofits for Knee Mills Little training Little disruption Easy Installation Don't waste precious time. If you are going to keep and use the mill, retrofit it! Kits Available for... Bridgeport Acer Birmingham 7:30 AM In your shop, getting started Clausing Kent Kondia 11:00 AM Lagun Millport Sharp Ballscrews installed Supermax (YCI) Webb 2:00 PM And Many More! Now you can machine Specifications Upgrades Control EMX CNC 2-axis CNC, 3-axis DRO Z-axis DRO quill mounted glass scale Please see page 2 for full control specifications We keep costs low by using the same hardware and taking the older display in exchange. These Models may be upgraded to the EMX: Edge MX2 M2

8 The sure and easy way to get more productivity in your shop! Productivity is where the money is. Since 1986, the has helped thousands of shops be more profitable and successful. There are few things in life as certain as an investment in a. The is always easy to use The makes life easier The has the right features for the work it is useful for every job! your machinists will love using it! you don t squander time and money on unnecessary technology! Hourly Costs of Running a K3 EMX EQUIPMENT OVERHEAD The numbers behind the pie chart: TRAK K3 EMX (with options and freight) $20,585 Lifetime maintenance estimated $500 per year x 7 years + $3,500 Less value on disposal (25%, typically a lot more) -$ Total lifetime cost $18, cost per year over 7 years $ cost per hour at 2000 hours / year $1.35 LABOR Machinist hourly wage $17.50 Payroll overhead (25%) $ 4.38 Plant overhead (25%) $ 4.38 Cost per hour $26.26 For a worksheet on calculating the costs in your shop, please call us or visit our website for your copy of our publication F10399 The Self-Assessment Guide. You can't afford to use manual machines! 2615 Homestead Place Rancho Dominguez, CA T F Service TRAK Copyright 2012, Southwestern Industries Inc. Design: Selbert Perkins Design, F16863 F16863