1. DESCRIPTION APPLICABLE DOCUMENTS PRODUCT REQUIREMENTS MANUFACTURING QUALITY ASSURANCE... 20

Transcription

1 1(23) M Carrying bag 2000 TABLE OF CONTENTS 1. DESCRIPTION APPLICABLE DOCUMENTS PRODUCT REQUIREMENTS MANUFACTURING QUALITY ASSURANCE PACKING INSTRUCTIONS... 21

2 2(23) 1. DESCRIPTION The carrying bag is a big duffel bag provided with a zipper opening. In addition to the handles, the bag has two shoulder straps which makes it possible to carry the bag on the back. When the shoulder straps are not used, they can be covered by a shield, made of coated fabric, which is closed with a touch and close fastener. The bottom of the carrying bag is reinforced with plastic-coated fabric. Along the lower edge buttonhole bands are fastened, on which additional packing can be fixed. On one short side, there is an external, zipper-provided pocket. The maximum volume of the bag is approx. 80 litres. The weight to be max g.

3 3(23) 2. APPLICABLE DOCUMENTS For documents mentioned in this Technical Specification, issues which are current at the time of the enquiry will apply. 2.1 SS Colour atlas NCS (Natural Color System) 2.2 ISO 4674:1977 Fabrics coated with rubber or plastics Determination of tear resistance Method A2, Single tear 2.3 EN ISO Tensile properties of fabrics - Part 1: Determination of maximum force and elongation at maximum force using the strip method 2.4 EN ISO 6941 Burning behaviour - Measurement of flame spread properties of vertically oriented specimens Surface ignition, 5 sec. 2.5 EN ISO 6330:1994 Domestic washing and drying procedures for textile testing 5. Washing procedure Table 1: Machine Type A1 Procedure 5A 6. Drying procedure 6.5 Tumble dry, 80 C 2.6 ISO Oil repellency - Hydrocarbon resistance test 2.7 EN Determination of resistance to surface wetting (spray test) of fabrics 2.8 EN Determination of resistance to water penetration - Hydrostatic pressure test 2.9 ISO Determination of abrasion resistance of fabrics by the Martindale method - Part 2: Determination of specimen breakdown 2.10 ISO 2411 Rubber- or plastics-coated fabrics - Determination of coating adhesion 2.11 ISO 5077 Determination of dimensional change in washing and drying

4 4(23) 2.12 EN ISO 105-C06 Colour fastness to domestic and commercial laundering Two single-fibre adjacent fabrics 6. Test No A1S 40 C 8.2 b) ECE Detergent 2.13 ISO 105-B02 Colour fastness to artificial light: Xenon arc fading lamp test References 1 to Conditions preferable for use in Europe a) Normal conditions 2.14 EN ISO 105-X12 Colour fastness to rubbing 2.15 ISO 3795 Determination of burning behaviour of interior materials for motor vehicles 2.16 BS 7271 Touch and close fasteners 2.17 BS 3084 Slide fasteners 2.18 EN ISO 2062 Yarn from packages Determination of single-end breaking force and elongation at break 2.19 FSD A4702:116 Ownership mark (crown mark) Size ISO 4915 Stitch types - Classification and terminology 2.21 Patterns, number 11706, are available through: Stenwall & Ljungkvist Datorgradering AB, Sagagatan 22, SE Borås. Phone no Fax no Patterns are digitised in Lectra-system. The supplier is responsible for any deviations that may occur if the patterns are converted to another pattern system. Ordered patterns and computer calculated markers, if needed, to be paid by the bidder/supplier. A model will be supplied by FMV in connection with the FMV production briefing to the appointed manufacturer. In the case of any difference between the model and this Technical Specification, the Technical Specification shall take precedence. If any documentation supplied by FMV should seem incorrect, FMV must be informed about this. No drawings or specifications may be altered without the agreement of FMV.

5 5(23) 3. PRODUCT REQUIREMENTS The workmanship must conform to the industry standard for the manufacture of quality goods as described below. Material provided by the supplier must be of the quality as required below and must be approved by FMV before being used. 3.1 Coated fabric: to inner and outer surface Material: woven polyamide (PA 6.6) coated with polyurethane (PU) Weight PA+PU: 375 ± 20 g/m² Structure PA: plain weave Yarn: warp/weft 1100 dtex Colour: NCS S8005-G50Y according to SS Properties Requirement Test method Tear strength, N warp/weft min. 150 ISO 4674:1977 Method A2 Breaking strength, N min / 5 cm EN ISO warp/weft Burning behaviour: after 5 washes: No marker thread may sever Max. one marker thread may sever in each direction EN ISO 6941 EN ISO 6330 Oil repellency min. 4 ISO Spray test min. 5 SS-EN (spray test) Waterproofness after 5 washes Waterproofness after abrasion, cycles on the coating side, pressure 12 kpa min. 800 mm EN EN ISO 6330 min. 800 mm EN EN ISO Coating adhesion min. 120 N/5 cm ISO 2411 Dimensional change % warp/weft max. 3 EN ISO 6330 ISO 5077 Colour fastness to washing min. 4 EN ISO 105-C06 Colour fastness to light min. 5 ISO 105-B02 Colour fastness to rubbing EN ISO 105-X12 dry wet min. 4 min. 3 IR-reflection within range nm 25-52% The infra-red reflection to be determined with spectrophotometer, equipped with attachment unit for measuring IRreflection. The results to be specified at 750, 800, 850, 900 and 950 nm.

6 6(23) 3.2 Plastic-coated fabric: as reinforcement at the bottom. Material polyester weave () coated on both sides with polyvinyl chloride (PVC) Base weave polyester (), 2 x 1100 dtex, plain weave, 120 g/m² Weight +PVC 550 ± 25 g/m² Colour green, NCS no. S8005-G50Y according to SS Properties Requirement Test method Tear strength, N Warp Weft min. 300 min. 300 EN 4674:1977 method A2 Breaking strength, N Warp min EN ISO Weft min Resistance to washing min. 200 cm after 5 washes EN EN Resistance to water penetration after abrasion, abrasion pressure 12kPa min. 200 cm after turns EN EN ISO Resistance to water penetration after mechanical properties min. 200 cm 20 kpa EN ISO 2960:1974 Adhesion min. 120 N/5 cm ISO 2411 Colour fastness to light min. 5 ISO 105-B02 Colour fastness to rubbing, dry and wet min. 3 ISO 105-X12

7 7(23) 3.3 Band: Colour: green, same as the fabric Finishing: washproof, flame retardant and water repellent All bands and cords to be melt cut. Properties Requirement Test method Colour fastness to washing min. 5 EN ISO 105-C06 Colour fastness to light min. 5 ISO 105-B02 Colour fastness to rubbing dry min. 4 EN ISO 105-X12 wet Flame retardancy min. 3 Burned length max. 52 mm from the measuring point SS-ISO 3795 Dimensional change % max. 2 EN ISO 6330 ISO 5077 IR-reflection within range nm 25-52% The infra-red reflection to be determined with spectrophotometer, equipped with attachment unit for measuring IRreflection. The results to be specified at 750, 800, 850, 900 and 950 nm Band 12 mm: for zipper straps Material text Warp Weft Structure Width, alt width/ Yarn No.of Material Yarn threads thickness no. threads no. /10 cm mm dtex dtex 167/2 147 text 167/2 2x160 double plainweave Weight Breaking g/100m strength ±5% N Colour/ col.no. 12/ olive green Band 20 mm: for edging the coated fabric along the zipper Materia l fil Warp Weft Structure Width, alt width/ Yarn no No.of Material Yarn no threads thickness dtex Threads dtex /10 cm mm fil Weight Breaking g/100m strength ±5% N Colour 280 2x210 twill 20/0, olive green Band 25 mm: for edging side seams inside the bag Materia l fil Warp Weft Structure Width, alt width/ Yarn no No.of Material Yarn no threads thickness dtex Threads dtex /10 cm mm fil Weight Breaking g/100m strength ±5% N Colour 550 2x140 twill 25/0, olive green

8 8(23) Band 25 mm: for shoulder straps and grip loops Materia l fil Warp Weft Structure Width, alt width/ Yarn no No.of Material Yarn no threass thickness dtex Threads dtex /10 cm mm fil x100 double plain weave Weight Breaking g/100m strength ±5% N Colour 25/ Olive Green Band 40 mm: as handles and at the top of the shoulder straps Materia l fil Warp Weft Structure Width, alt width/ Yarn no No.of Material Yarn no threads thickness dtex Threads dtex /10 cm mm fil x100 Double plain weave Weight Breaking g/100m strength ±5% N Colour 40/1, Olive Green Buttonholeband 24 mm: for attaching additional packing outside the bag Size of the holes: 25 mm Hole repetition: each 50 mm Material fil Warp Weft Structure Width, alt width/ Yarn no No.of Material Yarn no threads thickness dtex threads dtex /10 cm mm fil double 24/1, plainweave 2 Weight Breaking g/100m strength ±5% N olive green Colour 3.4 Touch and close fastener 25 mm for closing the shoulder strap shield Material: 100% polyamide or polyester Construction: the band shall have woven selvedges on both sides Weight: 310 g/m² ± 5% loop part 350 g/m² ± 5% hook part Colour: same as the fabric Properties: Requirements: Test method: Colour fastness to washing min. 4 EN ISO 105-C06 Colour fastness to light min. 5 EN ISO 105-B02 Colour fastness to rubbing, dry min. 4 ISO105-X12 Colour fastness to rubbing, wet min. 3 ISO105-X12 Peel strength, after 1 wash min. 1.3 N/cm BS 7271 after cycles min N/cm Shear strength, after 1 wash min. 8 N/cm² BS 7271 after cycles min. 4 N/cm² Dimensional change max. 2% EN-ISO 6330 ISO 5077

9 9(23) 3.5 Zipper 8 mm: for the main opening and the outside pocket Two-way coil zipper for the main opening and one-way coil zipper for the pocket. With separate bottom and top stops. Closed-end. The band and coil to be made of 100% polyester. The coil to be woven into the band. The slider and the puller to be made of metal. The clamp must be replaceable. Colour: olive green, same as the coated fabric. The zipper must be tested acc. to BS 3084:92 considering FMV requirements. Properties: Requirements: Test method: Colour fastness to washing min. 4 EN ISO 105-C06 Colour fastness to light min. 5 ISO 105-B02 Dimensional change % max. 1 EN-ISO 6330 ISO 5077 Test No. Appendix Unit FMV requirement 1. Puller attachment test B N Closed-end test C N Top stop test D N Reciprocating test F Cycles > Lateral strength test G N Slide locking test J N Sewing thread: Material: 100 % polyamide, filament Finishing: bonded or lubricated Colour: same as the fabric Thread number: Nm 40/3 (dtex 235 x 3), ticket no. 40 Thread number: Nm 20/3 (dtex 500 x 3), ticket no 20 Properties Requirement Test method Colour fastness to washing min. 5 EN ISO 105-C06 Colour fastness to light min. 5 ISO 105-B02 Breaking strength N min. 48 EN ISO 2062 Dimensional change % max. 2 EN ISO 6330 ISO 5077

10 10(23) 3.7 Plastic buckle, 25 mm: for adjustment of shoulder strap Type: slider (band buckle): ITW LL25 or equal Material: polyamide 6.6 or Acetal Width: 25 mm Colour: black IR-reflection within range nm 0-40% The infra-red reflection to be determinated with spectrophotometer, equipped with attachment unit for measuring IR-reflection. The results to be specified at 750, 800, 850, 900 and 950 nm. 3.8 Plastic foam: for padding the shoulder straps and the upper side of the bag Type: Fagerdala AZ 450 or equal Material: Ethyl vinyl acetate (EVA) Density: kg/m³ Thickness: 8-10 mm Colour: unspecified

11 11(23) 3.9 Label Material: woven 100% polyester in Silver grey colour The text to be woven in. The colour of the text to be black The label should contain: M-number 2 mm Storage designation 2 mm Ownership mark size 3 Year of manufacture 6 mm Material 2-3 mm Manufacturer 2-3 mm Country of manufacture 2-3 mm Maintenance instruction 5-6 mm M BÄRSÄCK % POLYAMID FIRMA/COMPANY LAND/COUNTRY 40 Label size to be adapted to an automatic labelling machine. Size approximately 60x50 mm. The label to be sewn all around and placed on the short side inside the bag, inside the pocket. Properties Requirement Test method Colour fastness to 4-5 EN ISO 105-C06 washing Two single-fibre adjacent fabrics 6 Test No E2S 95 C Dimensional change warp/weft, after washing 4.4 b) ECE Detergent max 2% EN EN ISO Washing procedure Table 1:Machine Type A1 Procedure 1 A 92 C 6.5 Tumble dry Ownership mark, Crown mark as per FSD A47012:116, size 3. Merchandise, that has been crown marked and rejected during production, or at delivery control, must not be sold by the supplier on the public market before the crown mark has been removed or obliterated (Act of law , SFS nr 498/1970).

12 12(23) 4. MANUFACTURING 4.1 General: All seams and stitchings to be locked at both ends. Thread ends to be trimmed and loose threads to be removed. 4.2 Making-up and edge sewing: To be made with 1-needle lockstitch. Stitch type 301. Stitch length mm. According to SS ISO Bar tacks (length mm, width maximum 3 mm): Two alternative types can be used: 1. Zig-zag bar tack. Stitch type 304. According to SS ISO needle lockstitch. Stitch type 301. Stitch length mm. The bar tack is made by sewing three times forwards and backwards. 4.4 Pattern includes 10 mm seam allowance, except for the pattern for plastic foam for shoulder straps.

13 13(23) 4.5 Upper side The upper side has an extra layer of fabric on the inside which is sewn in the side seam, at the zipper and at the broken line, 80 mm from short side seam. The fourth side is open and it ends up about 30 mm from the other short side seam. A pocket is formed for placing the padding, a piece of plastic foam, 140x450 mm. The zipper cover to be hemmed at one long side. Along the large opening on the upper side of the bag, on one side, the outer fabric, the inner fabric and the zipper cover are sewn together and edged with a band. The zipper cover are folded and stitched. On the other side, the outer fabric and the inner fabric are sewn together and edged with band. The sides are joined with the zipper. The measure of the reinforcement, between zipper end and side seams, is 20 mm and is made of coated fabric. This applies for both zipper ends. The zipper is sewn with bar tacks in both ends on the 20 mm reinforcement. The zipper s length is 660 mm. The zipper puller shall be provided with a strap which shall be at least 60 mm. The upper side with the shield for shoulder straps and the attachments in the corners are sewn together to the large piece of coated fabric and, on the inside, edged with band.

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15 15(23) 4.6 Long side The bottom and the long sides consists of one large piece of coated fabric. The band to the carrying handles to be cut in lengths of 1400 mm. In both ends of this band, 210 mm from the ends, a 100 mm long band piece is fastened with a cross-seam. The long band is fastened downwards and the short band piece upwards with cross-seams and a seam around. The upper edge of the short band piece to be sewn with a bar tack. The bottom and the lower part of the long side to be reinforced with plasticcoated fabric which is sewn to the coated fabric. Both ends of the carrying handle starts between the two fabrics. The buttonhole band is attached with double seams and covers the edge of the plastic-coated fabric. The buttonholes on the band shall be placed in the centre between seam and edge. Long band Short band piece

16 16(23) 4.7 The short side with pocket The pocket cover to be hemmed and the corners are sewn. The pocket s corners to be sewn. The cover and the pocket are joined with the zipper. The measure of the reinforcement, between zipper end and side seams, is 20 mm and is made of coated fabric. This applies for both zipper ends. The zipper is sewn with bar tacks in both ends on the 20 mm reinforcement. The length of the zipper to be 360 mm. The zipper puller shall be provided with a strap which shall be at least 60 mm. The pocket to be attached on the short side. The lower part of the short side to be reinforced with plastic-coated fabric which is sewn to the coated fabric. The buttonhole band is attached with double seams and covers the edge of the plastic-coated fabric. The buttonholes on the band shall be placed in the centre between seam and edge. Short sides to be joined to the upper sides and the large piece of fabric and are edged with band on the inside. Buttonhole band Plastic-coated fabric as reinforcement at the bottom

17 17(23) 4.8 Seam section at the zipper end at the short side without pocket Grip loop made by 80 mm long band Cover for zipper Zipper Bar tack Seam Reinforcement, 20 mm, on both sides of zipper ends Edging band Seam around short side at the bottom, edged with band Buttonhole band Plastic-coated fabric

18 18(23) 4.9 Seam section beside the zipper at the short side with pocket Cover of the pocket Zipper The bags upper side Seam around short side at the upper side, edged with band Buttonhole band Plastic-coated fabric Seam around short side at the bottom, edged with band The distance between pockets bottom seam and the buttonhole band is about 150 mm.

19 19(23) 4.10 Seam section at zipper end in the pocket Edging Seam Short side Bar tack Reinforcement, 20 mm, on inside on both sides of zipper ends Long side of the bag Cover of the pocket Zipper The cover and the zipper ends are attached at the seam around the short side. The seam to be edged with band on the inside.

20 20(23) 5. QUALITY ASSURANCE Supplier's Commitments The supplier shall establish and maintain an effective quality system that meets the requirements of EN ISO 9001, Quality management systems - Requirements. Permissible exclusion: Sub-clause 7.3, Design and development. The supplier shall provide FMV*, in good time before the start of production, with reference samples and material together with documents according to a, b, c, d, and e, listed below. The requirements in this Technical Specification must be fulfilled. a) Reference samples: 3 pcs of Carrying bags 2000 b) Test report from an independent laboratory, accredited to perform test methods required in this specification, for: Coated fabric Plastic-coated fabric c) Technical data sheet, showing that the product fulfils the requirements, for: All bands and cords Touch and close fastener Zipper Sewing thread Plastic buckle Plastic foam Label d) Separate samples of the following components shall be sent in: 2 m coated fabric 2 m plastic-coated fabric 0,5 m of all bands and cords 0,5 m touch and close fastener 2 zippers 20 m sewing thread 2 plastic buckles 0,5 m plastic foam 10 labels FMV assesses and approves the received material. Buyer's Quality Control FMV reserves the right to review the supplier's quality system and to make manufacturing and quality inspections during the current period of contract in a way that FMV considers suitable. * ADDRESS: FMV: KC Skydd, S Stockholm

21 21(23) 6. PACKING INSTRUCTIONS 6.1 Ordering of packing The order must be in writing and sent to: FCBK, Box 1, SE Karlsborg; Sweden Fax: To state: - number of the current order, eg. LB-number - stock-number and stock-designation - desired number of boxes - number of labels per size FCBK encloses the adequate number of sealing tape required for the ordered number of boxes. 6.2 Spare packing The above mentioned packing shall be used exclusively in connection with the current order. Any spare packing shall be returned to FCBK, Hangarvägen 13, SE KARLSBORG, fax: Suppliers failing to do so will be charged for the spare packing items. 6.3 Types of cardboard boxes Terms for different boxes Size (mm) L x W x H K2M M No. of readypacked boxes/ pallet No. of folded boxes, bundled/ pallet Sizes (mm) of bundled boxes incl. height of pallet Weight (kg) bundled boxes incl. pallet No. of folded boxes/ bundle, tied up 760x400x x1200x Number of products per cardboard box Type of box: Number: Stock-number: Stock-designation: K2M 7 M Bärsäck Information about the quality of the cardboard boxes The boxes are extra thick and specially treated for piling up and storing during longer times. 6.6 Sealing tape M The cardboard boxes shall be sealed with the supplied sealing tape in such a way that the labels are not concealed. The bottom of the boxes shall be sealed with a lengthwise sealing tape both on the inside and outside of the box. Figure Information about the quality of the sealing tape The sealing tape is to be wet with water in order to get affixed The sealing tape is specially treated to protect the products against damp and other damages.

22 22(23) 6.8 Packing Boxes not filled up N.B. More than one size in each cardboard box is not allowed. If all of one size does not fill up the whole of a box, the vacant space shall be filled up with other suitable materials. This filling must not generate dust or otherwise be detrimental to its contents. Exceptions, if any must be approved by FMV. Type of pallets 6.9 Marking Pre-printed data Figure 2. Data filled in by the supplier Position of the two labels The cardboard boxes shall be loaded on EU pallets, 800 x 1200 mm. The boxes shall be secured on to the pallet. The supplier shall free of charge supply the requisite number of pallets. Deliveries without required pallets will be rejected. a) Stock-number (FBET) b) Stock-designation (FBEN) c) Number d) Size e) Number of the order f) Date of packing g) In exceptional cases, FMV may allow deviation from the stipulated number of pieces in the boxes in written form. In such cases both the bar-code and the figures are to be crossed out. The actual number of pieces shall then be indicated with a felt pen on the label. Figure 2. To facilitate the end-user's scanning, please attach the labels evenly over the corresponding box print. Figure 1. Figure 1. Labels Sealing tape both on the inside and outside of the box FBEN X X X X X X Figure 2. FBET M ANTAL STORLEK SAMMANF FBET M BEST NR LB00000 FÖRP.DAG År Mån Dag Å År = Year Mån = Month Dag = Day See packing instruction 6.1 Fill in

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