1. DESCRIPTION APPLICABLE DOCUMENTS PRODUCT REQUIREMENTS REQUIREMENT SPECIFICATION CE-MARKING MANUFACTURING...

Transcription

1 1(19) M Combat Gloves TABLE OF CONTENTS 1. DESCRIPTION APPLICABLE DOCUMENTS PRODUCT REQUIREMENTS REQUIREMENT SPECIFICATION CE-MARKING MANUFACTURING QUALITY ASSURANCE PACKING INSTRUCTIONS... 18

2 2(19) 1. DESCRIPTION Combat gloves of five-finger type. The inside of the hand made of calfskin/oxhide nubuck and the outside of knitted jersey fabric with foam laminate. Specially designed to provide for sensitivity and pliancy in the fingertips. The glove has a knitted cuff with a leather artery protector strip. The trigger finger and the thumb are reinforced with leather. The gloves are made in sizes: 6, 7, 8, 9, 10 and 11. Colour: black

3 3(19) 2. APPLICABLE DOCUMENTS For documents mentioned in this Technical Specification, issues which are current at the time of the enquiry will apply. 2.1 EN 420 Protective gloves General requirements and test methods 2.2 SS Colour atlas NCS (Natural Color System) NCS-Natural Color System, address: Skandinaviska Färginstitutet AB, Box 49022, S Stockholm Phone no Fax no EN ISO 105-B02 Colour fastness to artificial light: Xenon arc fading lamp test 1 /Amd 2: References 1 to Conditions preferable for use in Europe a) Normal conditions Method EN ISO 6330 Domestic washing and drying procedures for textile testing 7. Washing procedure Table 1: Machine Type A1 Procedure 1A 92 C Procedure 5A Drying procedure 8.5 Tumble dry 2.5 EN ISO 105-C06 Colour fastness to domestic and commercial laundering Multifiber adjacent fabric DW Two single-fibre adjacent fabrics 6. Test No A1S 40 C Test No E2S 95 C 4.4 b) ECE Detergent 2.6 EN ISO 105-E04 Colour fastness to perspiration Multifiber adjacent fabric DW Two single-fibre adjacent fabrics 2.7 EN ISO 105-X12 Colour fastness to rubbing 2.8 ISO 4920 Determination of resistance to surface wetting (spray test) of fabrics

4 4(19) 2.9 EN Determination of dimensional change in washing and ISO 5077 drying 2.10 EN ISO Oil repellency Hydrocarbon resistance test 2.11 ISO 2589 (IUP 4) Leather Physical and mechanical tests Determination of thickness 2.12 EN-ISO Leather Physical and mechanical tests Determination of tear load Part2: Double edge tear 2.13 EN ISO 5403 Leather Physical and mechanical tests Determination (IUP 10) of water resistance for flexible leather 2.14 EN ISO Leather Tests for colour fastness Colour fastness to (IUF 450) cycles of to-and-fro rubbing 2.15 EN ISO Leather Tests for colour fastness Colour fastness to (IUF 435) machine washing 2.16 EN ISO Leather Tests for colour fastness Colour fastness of (IUF 434) small samples to dry-cleaning solutions 2.17 ISO 3380 Leather Physical and mechanical tests Determination (IUP 16) of shrinkage temperature up to 100 C 2.18 ISO 4045 Leather Chemical tests - Determination of ph (IUC 11) 2.19 EN ISO 2411 Rubber- or plastics-coated fabrics - Determination of coating adhesion 2.20 EN ISO Protective clothing Protection against heat and flame - Method of test for limited flame spread 2.21 EN ISO 2062 Yarn from packages - Determination of single-end breaking force and elongation at break

5 5(19) 2.22 ISO 4915 Stitch types - Classification and terminology 2.23 ISO 4916 Seam types - Classification and terminology 2.24 FSD A4702:116 Ownership mark (crown mark) Size: EN ISO 9001 Quality management systems Requirements. Permissible exclusions: Sub-clause 7.3: design and development 2.26 Patterns, number C, are available through: Stenwall & Ljungkvist Datorgradering AB, Sagagatan 22, SE Borås. Phone no Fax no Patterns are digitised in Lectra-system. The supplier is responsible for any deviations that may occur if the patterns are converted to another pattern system. Ordered patterns and computer calculated markers, if needed, to be paid by the bidder/supplier A model will be supplied by FMV in connection with the FMV production briefing to the appointed manufacturer. In the case of any difference between the model and this Technical Specification, the Technical Specification shall take precedence If any documentation supplied by FMV should seem incorrect, FMV must be informed about this. No drawings or specifications may be altered without the agreement of FMV.

6 6(19) 3. PRODUCT REQUIREMENTS The workmanship must conform to the industry standard for the manufacture of quality goods as described below. Material provided by the supplier must be of the quality as required below and must be approved by FMV before being used. 3.1 Calf/oxhide nubuck: The skins to be of high quality and thoroughly dyed, not top coated. They are to have good structure, full feeling, and best possible eveness. They are to be flexible and without any faults that could have a detrimental effect on the functionality and durability of the gloves. Smaller flaws and variations in colour are allowed. The skin in each pair of gloves to be homogeneous in colour. Colour: black, guideline value NCS S 9000 Properties: Requirements: Test method: Thickness mm EN ISO 2589 (IUP 4) Tear resistance min. 40 N EN ISO Water absorption after 1 h max. 25 % EN ISO 5403 IUP 10 Colour fastness to light min. 4 EN ISO 105-B02 Colour fastness to rubbing staining after 20 cycles with wet felt min. 3 EN ISO p 6.2 (IUF 450 p 5.2.2) EN ISO p 6.4 staining after 20 cycles with artificial perspiration solution min. 2 (IUF 450 p 5.2.4) Colour fastness to washing min. 4 EN ISO (IUF 435) with soap 5 g/litre Colour fastness to dry min. 4 EN ISO (IUF 434) cleaning with perchloroethylene Shrinkage temperature min. 100 C EN ISO 3380 (IUP 16) ph-value ISO 4045 (IUC 11) min. 3.5 and differential value when diluted 10 times max. 0.7

7 7(19) 3.2 Outer fabric: 50 % Polyester (e.g. Trevira CS), 20 % Kevlar, 30 % Modacrylic/cotton The modacrylic shall have fire-resisting characteristics built into the fibre itself. ProtexM or similar. Yarn: Polyester, spun Nm 40/1 Kevlar, spun Nm 50/1 Modacrylic/cotton Nm 50/1 Colour: grey-black Structure: interlock, 3-components doubleface knit Partitioning: 16 gauge Mass per unit area: 460 ± 20 g/m² Treatment: washproof water- and oil repellent (silicone carbon) Properties: Requirements: Test method: Colour fastness to light min. 5 EN ISO 105-B02 Colour fastness to washing min. 4 EN ISO 105-C06 Colour fastness to rubbing, dry min. 4 EN ISO 105-X12 Colour fastness to rubbing, wet min. 3 EN ISO 105-X12 Oil-repellency min. 4 EN ISO Water repellency min. 4 before and after 3 washes EN 24920, ISO 4920 EN ISO 6330, 40 C Dimensional change, warp/weft max. 3 % EN 25077, ISO 5077 EN ISO 6330, 40 C Flammability - post burning time - post glowing time 2 s 2 s no melting drops EN ISO Silicone carbon: Mass per unit area: 180 ± 10 g/m² Treatment with water- and oil repellent silicone carbon to be performed so that no free silicones are available after the emulsifying. Test method to prove free silicones: The treated fabric to be applicated in a Crock metre apparatus (EN ISO 105-X12) with square finger, loading 9 N with standard cotton and 2000 cycles. The test body = the rubber cloth made of standard cotton to be analysed in an IR-spectrometre- fogging test in 24 hours. With a precision of % there will be no free silicones identified.

8 8(19) 3.4 Lining: 55 % Modacrylic / 45 % cotton The cotton quality in the jersey fabric shall be combed cotton. The modacrylic shall have fire-resisting characteristics built into the fibre itself. ProtexM or similar. Yarn count: Ne 24/1 Colour: black, guide line value NCS S 9000 Structure: single terry cloth, ground and napped Mass per unit area: 230 ± 20 g/m² Properties: Requirements: Test method: Colour fastness to washing min. 4 EN ISO 105-C06 Colour fastness to rubbing, dry min. 4 EN ISO 105-X12 Colour fastness to rubbing, wet min. 3 EN ISO 105-X12 Colour fastness to perspiration min. 4 EN ISO Dimensional change, warp/weft max. 4 % / 3 % EN 25077, ISO 5077 EN ISO 6330, 40 C Flammability - post burning time - post glowing time 2 s 2 s no melting drops EN ISO Foam plastic: Polyurethane Thickness: 5 ± 0.3 mm Density: 27 ± 2 g/cm³ Colour: grey 3.6 Lamination: Outer fabric / PUR-foam / Lining Lamination technique: flame lamination Properties: Requirements: Test method: Adhesion min. 4 N EN ISO 2411

9 9(19) 3.7 Knitted cuff: 52 % Modacrylic / 44 % cotton/ 3 % elastane fibre e.g. Lycra. The cotton quality in the jersey fabric shall be combed cotton. The modacrylic shall have fire-resisting characteristics built into the fibre itself. ProtexM or similar. Yarn count: Ne 24/1 Colour: black, guideline value NCS S 9000 Structure: 3 X 2 rib Mass per unit area: 660 ± 40 g/m² Properties: Requirements: Test method: Colour fastness to light min. 4 EN ISO 105-B02 Colour fastness to washing min. 4 EN ISO 105-C06 Colour fastness to rubbing, dry min. 4 EN ISO 105-X12 Colour fastness to rubbing, wet min. 3 EN ISO 105-X12 Colour fastness to perspiration min. 4 EN ISO 105-E04 Dimensional change, warp/weft max. 2 % / 3 % EN 25077, ISO 5077 ISO 6330, 40 C 3.8 Elastic band 10 mm: for tightening around the wrist. Outer threads text PET Core spun Elastane Material Yarn no. dtex approx. 30 % Number of threads Machine number of spindles Number of braids/ 10 cm ± 10 Weight g/100m 550 ± 5 % Colour/ col.no. Elasticity % black 125 ± 10 % Dimension flat mm 10

10 10(19) 3.9 Sewing thread: Colour: black, Guideline value NCS S Colour fastness to light min. 3 EN ISO 105-B02 Colour fastness to washing min. 4 EN ISO 105-C06 Dimensional change max. 1 % EN 25077, ISO 5077 ISO 6330, 40 C Lock stitch & zigzag seam for elastic band: 100 % Kevlar stretchbroken spun, Nm 50/3 Length of fibre: min. 100 mm Properties: Requirements: Test method: Tensile strength min. 45 N EN ISO Overlock seam needle thread for cuff: Core spun PET/PET, 288 dtex, ticket no. 120 Properties: Requirements: Test method: Tensile strength min. 10 N EN ISO Overlock seam round seam thread for cuff: Textured, solid-drawn filament polyester, 190 dtex, ticket no. 160 Properties: Requirements: Test method: Tensile strength min. 5 N EN ISO 2062

11 11(19) 3.10 Label The text to be woven. Label about 40 x 60 mm, to be sewn all around on the inside of the cuff on the artery protector, indicating: M-number Mark of ownership according FSD A4702:116, size 1 Year of manufacture Size Material Care instruction Manufacturer Country of origin Label size to be adapted to an automatic labelling machine. The label material to be 100% polyester in silver-grey colour. Other properties Requirement Test method Colour fastness to 4-5 EN ISO 105-C06 washing Two single-fibre adjacent fabrics 6 Test No E2S 95 C Dimensional change warp/weft, after washing 4.4 b) ECE Detergent max 2 % EN EN ISO Washing procedure Table 1:Machine Type A1 Procedure 1 A 92 C 8.5 Tumble dry Ownership mark, Crown mark as per FSD A47012:116, size 1. Merchandise, that has been crown marked and rejected during production, or at delivery control, must not be sold by the supplier on the public market before the crown mark has been removed or obliterated (Act of law , SFS nr 498/1970).

12 12(19) 4. REQUIREMENT SPECIFICATION CE-MARKING 4.1 TECHNICAL DOCUMENTATION EN 420 EN ISO 6942 EN 367 EN 388 EN 407 EN 702 EN 659 Protective gloves General requirements and test methods Protective clothing Protection against heat and fire Method of test: Evaluation of materials and material assemblies when exposed to a source of radiant heat Protective clothing Protection against heat and flames Test method: Determination of the heat transmission on exposure to flame Protective gloves against mechanical risks Protective gloves against thermal risks (heat and/or fire) Protective clothing Protection against heat and flame Test method: Determination of the contact heat transmission through protective clothing or its materials Protective gloves for firefighters 4.2 THERMAL PROTECTION PROTECTION AGAINST FLAMES - FIREPROOFNESS The entire glove to be tested as specified in EN Melted material must not drip. Seam may not open in the test area after an ignation flame time of 15 s. Class: 1 PROTECTION AGAINST FLAMES HEAT PERMEABILITY Material from the palm and from the back of the glove to be tested as specified in EN 367 For each material or combination of materials, three samples, must be tested. Requirement: (HTI 24 4) Class: 1

13 13(19) PROTECTION AGAINST CONTACT HEAT Material from the palm of the glove to be tested as specified in EN 702 Test pieces, 80 mm, to be taken from the palm of three gloves. Mean value t t to be calculated and rounded off to the nearest whole second. Requirement: Contact temperature 100 C, t t 15 s Class: 1 PROTECTION AGAINST RADIATION HEAT Material from the back of the glove to be tested as specified in EN 366, method B. Radiation source 20 kw/m². Two test pieces 70 x 170 mm to be taken from the back of one pair of gloves. Mean value t 24 to be calculated and rounded off to the nearest whole second. Requirement: t 24 5 Class: MECHANICAL CHARACTERISTICS RESISTANCE TO WEAR Material from the palm and the fingers of the glove to be tested as specified in EN Requirement: Palm, class 3 ( 2000 cycles). Fingers, class 1 ( 100 cycles). RESITANCE TO CUTTING Material from the palm and the back of the glove to be tested as specified in EN Requirement: class 1 (index 1.2) RESISTANCE TO TEARING Material from the palm and the fingers of the glove to be tested as specified in EN Requirement: class 2 ( 25N).

14 14(19) RESISTANCE TO PUNCTURE Material from the palm of the glove to be tested as specified in EN Requirement: class 2 ( 60N). 4.4 PERFORMANCE FINGERTIP SENSITIVITY To be tested as specified in EN (2004) Requirement: class 4 (minimum tube Ø 6.5 mm) 4.5 SKIN In addition to general requirements in EN 420, EN 388 and EN 407 also applies. EN 388 EN 407 Test: Class: Test: Class: Wear 3 Ignition characteristics 1 Resistance to 1 cut Contact heat Radiation heat 1 1 Resistance to 2 tear Resistance to 2 puncture Water permeability and absorption: The requirement in standard EN 420 shall be met. Heat resistance of lining: The requirement shall be met, see item 3.4 Fingertip sensitivity: The requirement shall be met.

15 15(19) 5. MANUFACTURING 5.1 The gloves to be manufactured in close accordance with this Technical Specification and the master sample, supplied by FMV. In all respects the manufacturing is to conform to the standards customary with civil quality gloves of this type. Sewing to be performed with lock stitch and overlock stitch seams in accordance with the master sample. All the seams and stitchings to be secured. Thread tension to be well adapted to the construction of the fabric/skin. Each seam to have the same strength both vertically and horizontally as the glove fabric/skin. 5.2 ISO 4915 Stitch types - Classification and terminology 5.3 ISO 4916 Seam types - Classification and terminology needle lock stitch Stitch type 301, seam type Seam allowance 2 3 mm. Stitch length 4 5 stitches/cm. Assembling of glove, and mounting of label needle lock stitch Stitch type 301, seam type Seam allowance mm + 2 mm double seam. Stitch length 4 5 stitches/cm. Assembling skin to jersey on thumb and index finger needle lock stitch Stitch type 301, seam type Seam allowance 4 5 mm. Stitch length 4 5 stitches/cm. Assembling of cuff.

16 16(19) needle lock stitch Stitch type 301, seam type Seam allowance mm. Stitch length 4 5 stitches/cm. Mounting of 40 mm wide artery protector in skin. The protector is sewn across the cuff seam towards the inside of the hand step Zig-Zag seam 5.9 Needles Stitch type 301 (321) Mounting of elastics at the wrist. Cutting point needles must not be used for knitted fabric seams. The gauge of the needle must be suitable for the material to avoid damage of the skin or the knitted fabric In order to maximise the comfort at the top of the index finger, the seam shall be mechanically treated.

17 17(19) 6. QUALITY ASSURANCE Supplier's Commitments The supplier shall establish and maintain an effective quality system that meets the requirements of EN ISO 9001, Quality management systems - Requirements. Permissible exclusion: Sub-clause 7.3, Design and development. The supplier shall provide FMV*, in good time before the start of production, with reference samples and material together with documents according to a, b, c, d, and e, listed below. The requirements in this Technical Specification must be fulfilled. EC type approval: The gloves to be EC type-examined by a notified body, accredited for the protective gloves, according to European Directives on Personal Protective Equipment (89/686/EEC). The type-examination to be defrayed by the contractor. a) Reference samples from the production plant where the actual production is placed: 2 pairs of gloves, sizes 8 and 9 b) Test report from an independent laboratory, accredited to perform test methods required in this specification, for: Skin Outer fabric Lining c) Test report from a laboratory, owned by the supplier or other, for: Label d) Technical data sheet, showing that the product fulfils the requirements, for: All included materials. e) Separate samples of the following components shall be sent in: 1 m each, of fabrics and bands. Of all other used materials: Two samples of each item. FMV assesses and approves the received material. Buyer's Quality Control FMV reserves the right to review the supplier's quality system and to make manufacturing and quality inspections during the current period of contract in a way that FMV considers suitable. * ADDRESS: FMV: FMgem prod, SE Stockholm, Sweden

18 18(19) 7. PACKING INSTRUCTIONS 7.1 Ordering of packing The order must be in writing and sent to: FCBK, Box 1, SE Karlsborg; Sweden Fax: To state: - number of the current order, eg. LB-number - stock-number and stock-designation - desired number of boxes - number of labels per size FCBK encloses the adequate number of sealing tape required for the ordered number of boxes. 7.2 Spare packing The above mentioned packing shall be used exclusively in connection with the current order. Any spare packing shall be returned to FCBK, Hangarvägen 13, SE KARLSBORG, fax: Suppliers failing to do so will be charged for the spare packing items. 7.3 Types of cardboard boxes Terms for different boxes Size (mm) L x W x H K2 M No. of readypacked boxes/ pallet No. of folded boxes, bundled/ pallet Sizes (mm) of bundled boxes incl. height of pallet Weight (kg) bundled boxes incl. pallet No. of folded boxes/ bundle, tied up 570x380x x1200x Number of products per cardboard box Type of box: Number: Stock-number: Stock-designation: K2 50 par M Stridshandskar Information about the quality of the cardboard boxes The boxes are extra thick and specially treated for piling up and storing during longer times. 7.6 Sealing tape M The cardboard boxes shall be sealed with the supplied sealing tape in such a way that the labels are not concealed. The bottom of the boxes shall be sealed with a lengthwise sealing tape both on the inside and outside of the box. Figure Information about the quality of the sealing tape The sealing tape is to be wet with water in order to get affixed The sealing tape is specially treated to protect the products against damp and other damages.

19 19(19) 7.8 Packing Boxes not filled up N.B. More than one size in each cardboard box is not allowed. If all of one size does not fill up the whole of a box, the vacant space shall be filled up with other suitable materials. This filling must not generate dust or otherwise be detrimental to its contents. Exceptions, if any must be approved by FMV. Type of pallets 7.9 Marking Pre-printed data Figure 2. Data filled in by the supplier Position of the two labels The cardboard boxes shall be loaded on EU pallets, 800 x 1200 mm. The boxes shall be secured on to the pallet. The supplier shall free of charge supply the requisite number of pallets. Deliveries without required pallets will be rejected. a) Stock-number (FBET) b) Stock-designation (FBEN) c) Number d) Size e) Number of the order f) Date of packing g) In exceptional cases, FMV may allow deviation from the stipulated number of pieces in the boxes in written form. In such cases both the bar-code and the figures are to be crossed out. The actual number of pieces shall then be indicated with a felt pen on the label. Figure 2. To facilitate the end-user's scanning, please attach the labels evenly over the corresponding box print. Figure 1. Figure 1. Labels Sealing tape both on the inside and outside of the box FBEN X X X X X X Figure 2. FBET M ANTAL STORLEK SAMMANF FBET M BEST NR LB00000 FÖRP.DAG År Mån Dag Å År = Year Mån = Month Dag = Day See packing instruction 6.1 Fill in