1. REVISION HISTORY DESCRIPTION APPLICABLE DOCUMENTS PRODUCT REQUIREMENTS MANUFACTURING MEASUREMENTS...

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1 1(28) M Värmeundertröja trikå, grön-brun Thermal sweater green-brown terry M Värmeundertröja trikå, blå Thermal sweater blue terry M Värmeunderbyxor trikå, grön-brun Thermal trousers green-brown terry M Värmeunderbyxor trikå, blå Thermal trousers blue terry Table of contents 1. REVISION HISTORY DESCRIPTION APPLICABLE DOCUMENTS PRODUCT REQUIREMENTS MANUFACTURING MEASUREMENTS QUALITY ASSURANCE PACKING INSTRUCTIONS Prepared by: Ingrid Bergh Project Engineer Reviewed by: Pernilla Karlsson, PL Authorized by: Joakim Nyström, Acting product manager MS 571 Quartermaster materiel

2 2(28) 1. REVISION HISTORY Edition Date/reg. no. Revision / First edition

3 3(28) 2. DESCRIPTION 2.1 Knitted thermal sweater with a front zipper. The face side is plain knitted made of 70 % wool and 30 % aramid. The reversed side has terry loops in 80 % wool and 20 % polyamide. The sweater is equipped with collar and zip-placket, wrist cuffs with thumbhole and set-in sleeves. The sweater is manufactured in 6 sizes (3-8) and in two colours, green-brown and dark blue. 2.2 Knitted trousers with double front piece and overlapping fly. The face side is plain knitted, made of 70 % wool and 30 % aramid. The reversed side has terry loops in 80 % wool and 20 % polyamide. The trousers are manufactured in 6 sizes (3-8) and in two colours, green-brown and dark blue. Fabric weight: body fabric; approx. 240 g/m² and sleeve cuff fabric: 450 g/m². 2.3 This mix of materials in thermal underwear does not melt and has a god resistance to heat transfer when worn in combination with the uniform system.

4 4(28) 3. APPLICABLE DOCUMENTS For documents mentioned in this Technical Specification, issues which are current at the time of the enquiry will apply. 3.1 EN Determination of mass per unit area using small samples 3.2 EN ISO 6330 Domestic washing and drying procedures for textile testing 9. Washing procedure Table A1: Machine Type A Procedure 6M 60ºC mild 10. Drying procedure 10.2 Tumble dry, 60 C 3.3 EN ISO 5077 Determination of dimensional change in washing and drying 3.4 EN ISO 105-C06 Textiles Tests for colour fastness Part C06: Colour fastness to domestic and commercial laundering Two single adjacent fabrics ECE detergent with Phosphates 6.11 Test No C 1S 60 C 3.5 EN ISO 105-E04 Colour fastness to perspiration Two single-fibre adjacent fabrics, table 1 (ISO 105-F01-F06) 3.6 ISO Determination of thermal resistance Part 1: Low thermal resistance 3.7 EN ISO Determination of fabric propensity to surface fuzzing and pilling Part 2: Modified Martindale method 3.8 ISO Determination of spirality after laundering Part 3: Woven and knitted garments 3.9 EN ISO 2062 Yarn form packages Determination of single-end breaking force and elongation at break

5 5(28) 3.10 BS 3084 Slide fasteners (Zips) Specification 3.11 EN ISO 2061 Yarn twist 3.12 ISO 4915 Stitch types Classification and terminology 3.13 EN ISO 9001 Quality management systems Requirements. Permissible exclusions: Sub-clause 7.3: design and development 3.14 Öko-Tex General and special conditions Standard 100 Product class II 3.15 FSD A4702: 116 Ownership mark (crown mark) Size The colour in the technical refer to the Pantone Colour System A model will be supplied by FMV in connection with the FMV production briefing to the appointed manufacturer. In the case of any difference between the model and this Technical Specification, the Technical Specification shall take precedence If any documentation supplied by FMV should seem incorrect, FMV must be informed. No drawings or specifications may be altered without the agreement of FMV.

6 6(28) 4. PRODUCT REQUIREMENTS 4.1 General: The workmanship shall conform to the industry standard for the manufacture of quality goods as described below. Material provided by the supplier shall be of the quality as required below and must be approved by FMV before being used. 4.2 Colours: All material, except the label, included in this product shall be: a) Green-brown as the colour and fabric sample. Guideline for green-brown colour: Pantone TCX b) Dark blue as the colour and fabric sample. Guideline for dark blue colour: Pantone TCX Colour and fabric sample may be ordered from: FMV FMgem prod SE Stockholm Sweden Requirements on the ready-made garment: The garments shall after the washing and drying by tumbling, keep their size and shape, according to the test methods and requirements in this specification Properties: Requirements: Test method: Dimensional change length: Max. 7 % EN ISO 5077 after one wash width: Max. 7 % EN ISO 6330, 60 C Determination of spirality after on wash Max. 5 % ISO The requirements in Öko-Tex Standard 100 to be fulfilled, general and special conditions, Product Class II 4.5 The level of alkylphenol ethylates shall not exceed 75mg/kg in the ready-made garment. 4.6 Antibacterial substances shall not be intentionally added to the textile material.

7 7(28) 4.7 Yarn: Wool: Anti-shrinkage treated new wool with an average fibre diameter of 22µm ± 1,5µm and an average fibre length of 70 mm. The yarn shall be combed. Yarn count: Nm 28/1 The wool to be anti-shrinkage treated in tops, with a method that does not damage the wool fibre. The method shall be specified in the tender Aramid: Meta aramid, 2.2 dtex, ± 0.5 dtex Staple polyamide: Fineness dtex Staple length 65mm ± 10mm Polyamide filament: 78 dtex x 2 (23 filament) Elastane thread: Elastane fibre based on co-polymer, double covered with texturized polyamide. Elasticity up to % without being damaged. 4.8 Material mix: Body fabric: Face side: Reversed side: 70 % wool and 30 % aramid 80 % wool and 20 % polyamide Collar: 70 % wool 30 % aramid Sleeve cuffs: 40 % wool 40 % polyamide 20 % elastane thread Waist and leg cuffs: 40% polyamide 30 % wool 30% elastane thread Edging tape: 70 % wool 30 % polyamide

8 8(28) 4.9 Knitted fabric: Properties: Requirements: Test method: Mass per unit area for body fabric: 240 g/m²,± 7 % Mass per unit area for ribbed 450 g/m²,± 7 % cuff fabric: Dimensional stability to Length: max. 7 % washing, after one wash: Width: max. 7 % EN EN ISO 5077 EN ISO 6330, 60 C Colour fastness to washing: Min. 4 EN ISO 105-C06, 60 C Colour fastness to perspiration: Min. 4 EN ISO 105 E04 Pilling: Min. 2-3 EN ISO 12945:2 Determination of thermal resistance Part 1:Low thermal resistance Min. 1 ISO

9 9(28) 4.10 Marking: The size of the label can be adapted to an automatic labelling machine. Note: The so-called M number on page 1 (27) is only for internal use. M number to be used for marking the garments is found in clause and Label: Woven Material: 100% polyester in silver-grey colour Size: Width approx. 45 mm, height approx. 85 mm excl. seam allowance The size and placing of the text and figures in accordance with the sketch. Text and figures in black colour The label shall show: M-number Ownership label (crown mark acc. to FSD A4702:116, size 3) Year of manufacture Size Weight Material composition Care instruction Manufacturer Country of manufacture 3-4 mm 9 mm 6 mm 6 mm 2-3 mm 2-3 mm 4-5 mm 2-3 mm 2-3mm

10 10(28) Sketch for label, thermal sweaters: Label: Thermal sweater, green-brown terry Label: Thermal sweater, blue terry M xxx-x VÄRMEUNDERTRÖJA 20YY VIKT XX-XX kg x M xxx-x VÄRMEUNDERTRÖJA 20YY VIKT XX-XX kg x UTSIDA: 70 % ULL, 30 % ARAMID INSIDA: 100 ULL % UTSIDA: 70 % ULL, 30 % ARAMID INSIDA: 100 ULL % FIRMA/COMPANY LAND/COUNTRY FIRMA/COMPANY LAND/COUNTRY Marking on the label for green-brown thermal sweater: Marking on the label for blue thermal sweater: M-number: Size: Weight: M-number: Size: Weight: M M M M M M M M M M M M Labels size folded: approx. 40 mm Seam allowance, short sides: approximately 4-5 mm Attaching the label on thermal sweater: Attach the folded label in the middle of the neck seam. Stitch type: 301, 5-6 stitches/cm. Label size without folded edges: approx.65 x 28 mm Seam allowance, short sides: approximately: 4-5 mm

11 11(28) Sketch for label, thermal trousers: Label: thermal trousers, greenbrown terry Label: thermal trousers, blue terry 20 YY VIKT XX-XX KG FIRMA/COMPANY M xxx-x VÄRMEUNDERBYXOR X UTSIDA: 70 % ULL, 30 % ARAMID INSIDA: 100 % ULL LAND/COUNTRY 20 YY VIKT XX-XX KG FIRMA/COMPANY M xxx-x VÄRMEUNDERBYXOR X UTSIDA: 70 % ULL, 30 % ARAMID INSIDA: 100 % ULL LAND/COUNTRY Marking on the label for greenbrown thermal trousers: Marking on the label for blue thermal trousers: M-number: Size: Weight: M-number: Size: Weight: M M M M M M M M M M M M Attaching the label on trousers: Attach the label in the middle of the front of trousers visible on the waist band, stitch all around. Stitch type, 301, 5-6 stitches/cm. Label size without folded edges: approx.65 x 28 mm Seam allowance, short sides: approximately: 4-5 mm

12 12(28) Label properties: Properties: Colour fastness to domestic and commercial laundering Determination of dimensional change in washing and drying Requirement: Test method: 4-5 EN ISO 105-C Two single adjacent fabrics, Table ECE Detergent with Phosphates 6.11 Test No C1S 60 C Max. 2% EN ISO 5077 EN ISO Washing procedure Table A.1:Machine Type A Procedure 6N 60 C 10.2 Tumble dry Ownership mark, Crown mark as per FSD A4702:116, size 3. Merchandise, that has been crown marked and rejected during production, or at delivery control, must not be sold by the supplier on the public market before the crown mark has been removed or obliterated (Act of law , SFS nr 498/1970).

13 13(28) 4.11 Sewing thread: Stitch types acc. to ISO 4915 Four-needle covering chain stitch (607): needle thread Material: Dtex: Ticket no: Core-spun polyester/cotton looper thread Textured polyester 1/167 cover thread Textured polyester 1/167 Three-thread over edge stitch (504): needle thread Core-spun polyester/cotton looper thread Textured polyester 1/167 cover thread Textured polyester 1/167 Chain stitch (401) attaching the zipper Two-needle chain stitch (406) for tape attaching, Three-needle double chain stitch (407): needle thread looper thread Bar-tack (304), 1-needle lock stitch (301), 1-needle chain stitch: Core spun polyester/cotton Core spun polyester/cotton 1/167 Core spun polyester/cotton Properties: Requirements: Test method: Colour fastness to washing Min. 4 EN ISO 105-C06, 60ºC Colour fastness to perspiration Min. 4 EN ISO 105-E04 Dimensional change Max. 1 % after one wash EN 5077 EN ISO 6330, 60º C Tensile strength Min. 10 N EN ISO 2062

14 14(28) 4.12 Zipper: The zipper shall be tested according to BS 3084 and fulfil FMV requirements. - One-way fastener: closed end, normal type, acc. to BS 3084, figure 3. - Fastener chain type: woven-in coil elements, acc. to BS 3084, figure 1. - Chain width: 4 mm - The coil to be of polyamide or polyester - Colour: green brown and blue, guide for colours to be found in clause 4.2 in this specification. - The slider shall be of non-magnetic material. - A textile tape, approx mm long and mm wide, shall be attached to a ring or a puller for the purpose Test Nr: Test description: Appendix: Unit: FMV requirements: 1 Strength of puller attachment B N Strength of closed end C N Strength of top-stop D N Resistance of reciprocating F Cycle 4000 s 6 Lateral strength of fastener: G N Strength of slider locking test I N Properties: Requirements: Test method: Colour fastness to washing Min. 4 EN ISO 105-C06, 60º C Colour fastness to perspiration Min. 4 EN ISO 105-E04 Dimensional change, warp/weft Max. 1 %, after 1 wash ISO 5077 EN-ISO 6330, 60º C

15 15(28) 5. MANUFACTURING 5.1 Knitting Body fabric Machine: Knitting method: Circular knitting machine, 1 x 9-gauge or a knitting machine that gives the same knitted fabric that is asked for in this specification. Plain knitting on the face side and terry loops on the reverse side. A separate aramid filament according to is knitted only in the plain stitches on the face side. The yarn to have S-twist in every other system and Z-twist in every other system. Combed yarn according to in every system. Combed yarn makes terry loops on the reverse side Collar: Machine: Knitting method: Circular knitting machine, 2 x 10-gauge or a knitting machine that gives the same knitted fabric that is asked for in this specification. 1x1 rib Sleeve cuffs: Machine: Knitting method: Circular rib knitting machine,1 x 14 gauge or a knitting machine that gives the same knitted fabric that is asked for in this specification. 1x1 rib. Every other system with combed yarn and polyester filament, every other system with double polyester filament. The elastane thread to be inserted in every other course.

16 16(28) Waist and leg cuffs: Machine: Knitting method: Machine: Circular knitting machine, 2 x 10-gauge or a knitting machine that gives the same knitted fabric that is asked for in this specification. 1x1 rib Sleeves, waist and leg cuffs can be done separately and then attached to the body fabric, depending on what types of knitting machines used in manufacturing.

17 17(28) 5.2 Making up the thermal sweater and trousers - sewing: General technical manufacturing requirements: - All knitted fabrics to be washed and relaxed before making up. - The fabric to be relaxed before cutting. - All seams to be locked at both ends. 5.3 Thermal sweater If the sweater has a side seam, the stitch type shall be 607.

18 18(28) Sketches: Flatlock seam type: Four needle covering chain stitch Seam width: 7mm. Stitches/cm: 4-5 The length for this seam is 25 cm for all sizes, 3-8. Making up the shoulder and sleeve seams, attaching the sleeve and collar. 406 Chain stitch seam: Two-needle double chain stitch. Stitch type with loop thread on the back side. Needle distance: 4-5 mm. Edging tape: Binding the thumbhole in the sleeve cuff. S 406

19 19(28) Two needle chain stitch Edging tape Binding the hem of the sweater. Width: Approx mm needle lockstitch Bar tack: 304 Placing of bar tack: left side of the sweater needle lockstitch or 401 chain stitch Placing of zipper: To be sewn between the two layers of fabric Attach the zipper and the folded placket for zipper 301/ / 401 The length of the zipper is 23 cm for all sizes, 3-8.

20 20(28) 5.4 Trousers Three-thread over edge stitch (overlock), 10 stitches/cm - cross seam between the crotch-gusset and fly Two-needle double chain stitch 4-5 stitches/cm - binding the fly - fold and sew waistband Four-needle covering chain stitch (flatlock), seam width 7 mm, 4-5 stitches/ cm - making up the seam, backside - attaching the fly and crotch-gusset Bar tack One at each end of the overlock seam by the side opening Sketches. 406 If seam on inside, the stitch type shall be

21 21(28) 6. MEASUREMENTS Measurement table: All measurements in cm, measured after wash. Tolerance: ± half size. 6.1 Thermal sweater: K E G F A C D H J I B Size Weight, kg A ½ Chest width B ½ Bottom width C Length, front D Length, back E Sleeve, length F ½ Arm hole G ½ Upper sleeve, width H Cuff, length I Cuff, width J Distance to edge K Shoulder, width

22 22(28) L M L Size Weight, kg L Collar height, CB and side M Collar width

23 23(28) 6.2 Thermal trouser. All measurements in cm, tolerances, ± half a size Size Weight, kg Trouser length Thigh width Waist-crotch ½ Waist, relaxed Fly opening Waist cuff height Hip width Leg cuff height Leg cuff width

24 24(28) 7. QUALITY ASSURANCE Supplier's Commitments The supplier shall establish and maintain an effective quality system that meets the requirements of EN ISO 9001, Quality management systems - Requirements. Permissible exclusion: Sub-clause 7.3, Design and development. The supplier shall provide FMV*, in good time before the start of production, with reference samples and material together with documents according to a, b, c, d, and e, listed below. The requirements in this Technical Specification must be fulfilled. a) Reference samples from the production plant where the actual production is placed: Two garments in each size and colour shall be sent to FMV for approval before production start. b) Test report from an independent laboratory, accredited to perform test methods required in this specification, for: Colour fastness to wash - fabric Colour fastness to perspiration - fabric Mass unit per area - fabric Dimensional change - ready-made garment c) Technical data sheet, from the manufacturer, showing that the product fulfils the requirements, for: All including materials d) Separate samples of the following components shall be sent in: - 2 meters of the body fabric - Sewing thread on original cone, - with readable labels - 1 meters of the collar rib fabric - Labels, all sizes, 2 pieces of each size - 2 meters of the edge tape FMV assesses and approves the received material.

25 25(28) Buyer's Quality Control FMV reserves the right to review the supplier's quality system and to make manufacturing and quality inspections during the current period of contract in a way that FMV considers suitable. * ADDRESS: FMV: FMgem prod, SE Stockholm, Sweden

26 26(28) 8. PACKING INSTRUCTIONS 8.1 Ordering of packing The order must be in writing and sent to: FMCL, Styrmansgatan 14, ARBOGA, SWEDEN. To state: - number of the current order, eg. LB-number - stock-number and stock-designation - desired number of boxes - number of labels per size FMCL encloses the adequate number of sealing tape required for the ordered number of boxes. 8.2 Spare packing 8.3 Types of cardboard boxes Terms for different boxes Size (mm) L x W x H The above mentioned packing shall be used exclusively in connection with the current order. Any spare packing shall be returned to FMCL, Styrmansgatan 14, SE ARBOGA, SWEDEN. fmlog-forse-fmcl@mil.se. Suppliers failing to do so will be charged for the spare packing items. No. of readypacked boxes/ pallet No. of folded boxes, bundled/ pallet Sizes (mm) of bundled boxes incl. height of pallet Weight (kg) bundled boxes incl. pallet No. of folded boxes/ bundle, tied up K2M M x400x x1200x Number of products per cardboard box Type of box: Number: Stock-number: Stock-designation: K2M 30 M Värmeundertröja trikå, grön-brun K2M 30 M Värmeundertröja trikå, blå K2M 30 M Värmeunderbyxor trikå, grön-brun K2M 30 M Värmeunderbyxor trikå, blå 8.5 Information about the quality of the cardboard boxes The boxes are extra thick and specially treated for piling up and storing during longer times. 8.6 Sealing tape M The cardboard boxes shall be sealed with the supplied sealing tape in such a way that the labels are not concealed. The bottom of the boxes shall be sealed with a lengthwise sealing tape both on the inside and outside of the box. Figure Information about the quality of the sealing tape The sealing tape is to be wet with water in order to get affixed The sealing tape is specially treated to protect the products against damp and other damages.

27 27(28) 8.8 Packing Boxes not filled up N.B. More than one size in each cardboard box is not allowed. If all of one size does not fill up the whole of a box, the vacant space shall be filled up with other suitable materials. This filling must not generate dust or otherwise be detrimental to its contents. Exceptions, if any must be approved by FMV. Type of pallets The cardboard boxes shall be loaded on EUR pallets, 800 x 1200 mm. The pallets to be in perfect condition. The boxes shall be secured on to the pallet. The supplier shall free of charge supply the requisite number of pallets. Deliveries without required pallets will be replaced with new pallets. The extra cost will be charged the contractor. Type of box: K2M Max. boxes/pallet: 15

28 28(28) 8.9 Marking Pre-printed data Figure 2. Data filled in by the supplier Position of the two labels a) Stock-number (FBET) b) Stock-designation (FBEN) c) Number / Quantity d) Size e) Number of the order (LB-number) f) PRIO-number g) KB-number f) Date of packing g) In exceptional cases, FMV may allow deviation from the stipulated number of pieces in the boxes in written form. In such cases both the bar-code and the figures are to be crossed out. The actual number of pieces shall then be indicated with a felt pen on the label. Figure 2. To facilitate the end-user's scanning, please attach the labels evenly over the corresponding box print. Figure 1. Figure 1. Labels Sealing tape both on the inside and outside of the box FBEN X X X X X X Figure 2. FBET M ANTAL STORLEK SAMMANF FBET M BEST NR LB00000 FÖRP.DAG År Mån Dag År = Y e a r M å n = M o n th D a g = D a y År = Year Mån = Month Dag = Day See packing instruction 6.1 Fill in

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