1. DESCRIPTION APPLICABLE DOCUMENTS PRODUCT REQUIREMENTS MANUFACTURING MEASUREMENTS QUALITY ASSURANCE...
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1 1(16) M T-shirt m/05 kä grbr T-shirt m/05 short sleeve green brown M T-shirt m/05 lä grbr T-shirt m/05 long sleeve green brown M T-shirt m/05 kä mblå T-shirt m/05 short sleeve dark blue M T-shirt m/05 kä vit T-shirt m/05 short sleeve white Table of contents 1. DESCRIPTION APPLICABLE DOCUMENTS PRODUCT REQUIREMENTS MANUFACTURING MEASUREMENTS QUALITY ASSURANCE PACKING INSTRUCTIONS Confirmed: Date: Helena Lundberg Product manager Quartermaster materiel
2 2(16) 1. DESCRIPTION Short sleeve and long sleeve T-shirt knitted in 55 % modacrylic and 45 % cotton. The material composition results in flame retardant properties. The T-shirt is produced in three colours, green brown, dark blue and white. The garment is made of single jersey with a 1x1 neck rib. The T-shirt is produced in 6 sizes (3-8).
3 3(16) 2. APPLICABLE DOCUMENTS For documents mentioned in this Technical Specification, issues which are current at the time of the enquiry will apply. 2.1 EN Determination of mass per unit area using small samples 2.2 EN ISO 6330 Domestic washing and drying procedures for textile testing 7. Washing procedure Table 1: Machine Type A1 Procedure 2A 60 C 8. Drying procedure 8.5 Tumble dry 2.3 EN ISO 5077 Determination of dimensional change in washing and drying 2.4 EN ISO 105-C06 Colour fastness to domestic and commercial laundering Two single-fibre adjacent fabrics 6. Test No C1S 60 C 4.4 b) ECE Detergent 2.5 EN ISO 105-B02/A1 Colour fastness to artificial light: Xenon arc fading lamp test ISO 105-B02:1994/Amd 2: References 1 to Conditions preferable for use in Europe a) Normal conditions Method EN ISO 105-E04 Colour fastness to perspiration Two single-fibre adjacent fabrics 2.7 EN ISO 2062 Yarn from packages Determination of single-end breaking force and elongation at break 2.8 ISO 4915 Stitch types - Classification and terminology
4 4(16) 2.9 EN ISO /A1 Measuring the minimum oxygen concentration to 2006 support candle-like combustion of plastics (oxygen index). Determination of LOI-value EN 1103 Burning behaviour-fabrics for apparel-detailed procedure to determine the burning behaviour of fabrics for apparel ISO Determination of spirality change after laundering- Part: 3 Woven and knitted garments 2.12 EN ISO 105-X12 Colour fastness to rubbing 2.13 EN ISO 9001 Quality management systems Requirements. Permissible exclusions: Sub-clause 7.3: design and development 2.14 Öko-Tex General and special conditions Standard 100 Product class II 2.15 FSD A4702:116 Ownership mark (crown mark) Size 3 The colour in the technical specification refer to the Pantone Colour System A model will be supplied by FMV in connection with the FMV production briefing to the appointed manufacturer. In the case of any difference between the model and this Technical Specification, the Technical Specification shall take precedence. If any documentation supplied by FMV should seem incorrect, FMV must be informed about this. No drawings or specifications may be altered without the agreement of FMV.
5 5(16) 3. PRODUCT REQUIREMENTS 3.1 General: The workmanship must conform to the industry standard for the manufacture of quality goods as described below. Material provided by the supplier must be of the quality as required below and must be approved by FMV before being used. Colours: All material, except the label, included in this product to be: a) Green brown as the colour and fabric sample. Guideline for green brown colour: Pantone TCX b) Dark blue as the colour and fabric sample. Guideline for dark blue colour: Pantone TCX c) White as the colour and fabric sample. Guideline for the white colour: Pantone TCX Colour and fabric sample may be ordered from: FMV FMgem prod SE Stockholm Sweden Fax: +46 (0) Yarn: Composition: 55 % modacrylic/45 % cotton ring spun,± 7 % units Yarn number: Nm 40/1 The modacrylic and the cotton shall be intimately blended, spun together. The modacrylic shall be intended for apparel, and have inherent and permanent flame retardant properties.
6 6(16) 3.3 Knitted fabric: Body fabric: Neck rib: Single jersey 55 % modacrylic/45 % cotton, mass per unit area 190g/m² ± 7%, according to EN :1 rib 55 % modacrylic/45 % cotton, mass per unit area 230 g/m² ± 7%, according to EN It is important that the collar keeps its shape after wash Properties: Requierments: Test method: Colour fastness to wash min. 4 EN ISO 105-C06, 60ºC Colour fastness to light min. 4 EN ISO 105-B02/A1 Colour fastness to perspiration min. 4 EN ISO 105-E04 Colour fastness to rubbing dry: min. 4 EN ISO 105-X12 wet min. 3-4 LOI-value min. 30 EN ISO /A Burning behaviour No ignition EN Sewing thread: All seams: Core spun polyester/cotton 280 dtex x2 (Ticket no. 120) Properties: Requierments: Test method: Colour fastness to wash min. 4 EN ISO 105-C06, 60ºC Colour fastness to light min. 4 EN ISO 105-B02/A1 Colour fastness to perspiration min. 4 EN ISO 105-E04 Dimensional change max. 1 % after one wash EN ISO 5077 EN ISO 6330, 60ºC Tensile strength 11 N EN ISO 2062
7 7(16) 3.5 Marking: The size of the label can be adapted to an automatic labelling machine Label: Woven Material: 100% polyester in silver-grey colour Size: Width approx. 45 mm, height approx. 85 mm excl. seam allowance The size and placing of the text and figures in accordance with the sketch. Text and figures in black colour. The label to show: M-number Ownership label (crown mark according to FSD A4702:116, size 3) Size and weight Year of manufacture Material composition Maintenance instruction Manufacturer Country of manufacture Sketch for label: M7321-xxxxxx-x T-SHIRT M/05 20XX 55 % MODAKRYL 45 % BOMULL FIRMA/COMPANY LAND/COUNTRY 60 Chart for sizes and weight Size Weight The size and placing of the figures according to the sketch.
8 8(16) Properties: Requirement: Test method: Colour fastness to min. 4-5 EN ISO 105-C06 washing Two single-fibre adjacent fabrics 6 Test No C1S 60 C Dimensional change warp/weft, after washing Colour fastness to perspiration 4.4 b) ECE Detergent max. 2 % EN EN ISO Washing procedure Table 1:Machine Type A1 Procedure 2 A 60 C 6.5 Tumble dry min. 4 EN ISO 105-E Two single-fibre adjacent fabrics Placement of the label: The label to be folded and stitched in the neck seam centre back on the inside of the T-shirt with the crown mark visible Ownership mark, Crown mark as per FSD A4702:116, size 3. Merchandise, that has been crown marked and rejected during production, or at delivery control, must not be sold by the supplier on the public market before the crown mark has been removed or obliterated (Act of law , SFS nr 498/1970).
9 9(16) 3.6 Requirements for the ready-made garment: Properties: Requierments: Test method: Dimensional change length: max. 7 % EN ISO 5077 width: max. 3 % after one wash EN ISO 6330, 60ºC Determination of spirality after laundering max.3 % ISO The requirements in Öko-tex Standard 100 to be fulfilled, general and special conditions, Product class II Nonylephenol Ethoxylate (NPE) is not permitted in the ready-made T-shirts or any step of the manufacture process of the T-shirts. The maximum limit of NPE is 50mg/kg
10 10(16) 4. MANUFACTURING 4.1 Knitting Body fabric: Collar fabric: Machine: Circular knitting machine 24 gauge Circular knitting machine 15 gauge Knitting method: Plain knitting 1 x1 rib 4.2 Making up the T-shirts sewing General technical manufacturing requirements: The fabric to be relaxed before cutting. All seams to be locked at both ends EN ISO 4915 Stitch types Classification and terminology 4.3 Sewing machines: needle overlock, 3 threads, stitch type 504, seam width 4 mm. Stitches/cm: 4. Making up the collar Making up the shoulder seams Making up the sleeves (or sleeve/side seam) Attaching the sleeves and collar needle chain stitch with looper thread, 3 threads, stitch type 406, stitches/cm: 4. Distance between the needles 5 mm. Hemming the sleeves and shirt bottom edge needle double chain stitch machine, 4 threads, stitch type 2 x 401. Stitches/cm: 4-5. Distance between the needles 8 mm. Folded tape width 10 mm. Attaching the reinforcing tape from one shoulder over the neck to the other shoulder at the wrong side of the shirt. The tape is made of cross cut body fabric. M7321-xxxxxx 20XX VIKT kg 4
11 11(16) 5. MEASUREMENTS All measurements in cm. Tolerances: ± 1 cm. Size: Weight in kg: Length from shoulder A Half chest B Sleeve length for short sleeve C Half sleeve hole D Shoulder width E Neck rib height F Half sleeve opening for short G sleeve Neck width H Neck drop front I Half bottom K Sleeve length for long sleeve L Half sleeve opening for long sleeve M F E C D G B H A I K
12 12(16) F E L D B M A K
13 13(16) 6. QUALITY ASSURANCE Supplier's Commitments The supplier shall establish and maintain an effective quality system that meets the requirements of EN ISO 9001, Quality management systems - Requirements. Permissible exclusion: Sub-clause 7.3, Design and development. The supplier shall provide FMV*, in good time before the start of production, with reference samples and material together with documents according to a, b, c, and d, listed below. The requirements in this Technical Specification must be fulfilled. a) Reference samples from the production plant where the actual production is placed: 2 T-shirts per size and colour, short and long sleeve. b) Test report from an independent laboratory, accredited to perform test methods required in this specification, for: Colour fastness to wash - fabric LOI-value - fabric Burning behaviour - fabric Spirality change after one wash - ready-made garment Dimensional change - ready-made garment Colour fastness to light - fabric Colour fastness to perspiration - fabric Mass unit per area - fabric Colour fastness to rubbing - fabric c) Technical data sheet, showing that the product fulfils the requirements, for: All including materials d) Separate samples of the following components shall be sent in: - 2 meters of the body fabric - Sewing thread on original cone, - with readable labels - 2 meters of the neck rib fabric - Labels, all sizes, 2 pieces of each size FMV assesses and approves the received material.
14 14(16) Buyer's Quality Control FMV reserves the right to review the supplier's quality system and to make manufacturing and quality inspections during the current period of contract in a way that FMV considers suitable. * ADDRESS: FMV: FMgem prod, SE Stockholm, Sweden
15 15(16) 7. PACKING INSTRUCTIONS 7.1 Ordering of packing The order must be in writing and sent to: FMCL, Styrmansgatan 14, ARBOGA, SWEDEN. To state: - number of the current order, eg. LB-number - stock-number and stock-designation - desired number of boxes - number of labels per size FMCL encloses the adequate number of sealing tape required for the ordered number of boxes. 7.2 Spare packing 7.3 Types of cardboard boxes Terms for different boxes Size (mm) L x W x H The above mentioned packing shall be used exclusively in connection with the current order. Any spare packing shall be returned to FMCL, Styrmansgatan 14, ARBOGA, SWEDEN. forsdiv-fmcl@mil.se. Suppliers failing to do so will be charged for the spare packing items. No. of readypacked boxes/ pallet No. of folded boxes, bundled/ pallet Sizes (mm) of bundled boxes incl. height of pallet Weight (kg) bundled boxes incl. pallet No. of folded boxes/ bundle, tied up K2 M x380x x1200x Number of products per cardboard box Type of box: Number: Stock-number: Stock-designation: K2 70 M T-shirt m/05 kä grbr K2 60 M T-shirt m/05 lä grbr K2 70 M T-shirt m/05 kä mblå K2 70 M T-shirt m/05 kä vit 7.5 Information about the quality of the cardboard boxes The boxes are extra thick and specially treated for piling up and storing during longer times. 7.6 Sealing tape M The cardboard boxes shall be sealed with the supplied sealing tape in such a way that the labels are not concealed. The bottom of the boxes shall be sealed with a lengthwise sealing tape both on the inside and outside of the box. Figure Information about the quality of the sealing tape The sealing tape is to be wet with water in order to get affixed The sealing tape is specially treated to protect the products against damp and other damages.
16 16(16) 7.8 Packing Boxes not filled up N.B. More than one size in each cardboard box is not allowed. If all of one size does not fill up the whole of a box, the vacant space shall -be filled up with other suitable materials. This filling must not generate dust or otherwise be detrimental to its contents. Exceptions, if any must be approved by FMV. Type of pallets 7.9 Marking Pre-printed data Figure 2. Data filled in by the supplier Position of the two labels The cardboard boxes shall be loaded on EUR pallets, 800 x 1200 mm. The pallets to be in perfect condition. The boxes shall be secured on to the pallet. The maximum height, including the pallet, is 1600 mm. The supplier shall free of charge supply the requisite number of pallets. Deliveries without required pallets will be replaced with new pallets. The extra cost will be charged the contractor. a) Stock-number (FBET) b) Stock-designation (FBEN) c) Number d) Size e) Number of the order f) Date of packing g) In exceptional cases, FMV may allow deviation from the stipulated number of pieces in the boxes in written form. In such cases both the bar-code and the figures are to be crossed out. The actual number of pieces shall then be indicated with a felt pen on the label. Figure 2. To facilitate the end-user's scanning, please attach the labels evenly over the corresponding box print. Figure 1. Figure 1. Labels Sealing tape both on the inside and outside of the box FBEN X X X X X X Figure 2. FBET M ANTAL STORLEK SAMMANF FBET M BEST NR LB00000 FÖRP.DAG År Mån Dag År = Y e a r M å n = M o n th D a g = D a y År = Year Mån = Month Dag = Day See packing instruction 6.1 Fill in
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