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1 Power Train Scaling for High Frequency Switching, Impact on Power Controller Design By Dr. Sami Ajram SL3J S, S.A.R.L. Pôle d Activité Y. Morandat 1480 Avenue d ARMENIE, Gardanne, France <Sami.Ajram@SL3J.com> Oct 2010 IEEE PowerSoC
2 Outline Background for High Frequency Switching Dealing with Noise Challenges For HF Controllers S. AJRAM, SL3J S SARL, Marseille France Oct 2010 IEEE PowerSoC
3 HF DC to DC Converters Challenges Challenges for Technologist Ultra Fast Power Switches with High Breakdown Voltage Low DCR HF Inductor Low ESR Capacitor Compatible Integration Process SiP, SoC etc VDD Challenge for Designers Voltage ringing is way higher than regulated voltage amplitude Differentiate Load transients from Ringing Power Consumption in PWM circuitry Construct Simple, Scalable and Exportable Design VOUT Only Simple Ideas work efficiently S. AJRAM, SL3J S SARL, Marseille France Oct 2010 IEEE PowerSoC
4 Background, Solid State Power Switching Hi-Lo Transition I DSH V DSH I DSL V DSL S. AJRAM, SL3J S SARL, Marseille France Oct 2010 IEEE PowerSoC
5 Background, Solid State Power Switching Lo-Hi Transition I DSH V DSH I DSL V DSL S. AJRAM, SL3J S SARL, Marseille France Oct 2010 IEEE PowerSoC
6 Background, Solid State Power Switching Hi-Lo Transition : Waveforms I DSH V DSH I DSH V DSH I DSL V DSL BBM or Adjustable Delay I SDL V DSL I Diode S. AJRAM, SL3J S SARL, Marseille France Oct 2010 IEEE PowerSoC
7 Background, Solid State Power Switching Lo-Hi Transition : Waveforms I DSH V DSH V DSH I DSH I DSL I SDL V DSL V DSL I Diode S. AJRAM, SL3J S SARL, Marseille France Oct 2010 IEEE PowerSoC
8 Overview of Switch Power Losses Low Side Switch Switching Losses Causes Qg Charging and discharging C DS Charging (Discharging is often adiabatic) Body diode charge recovery (losses induced at HS switch) Parasitic Inductor Energy L D Q G R ON C DSO Conduction Losses Conduction losses in R DSON Body diode Forward losses (short time) Shoot through current (use BBM) L S S. AJRAM, SL3J S SARL, Marseille France Oct 2010 IEEE PowerSoC
9 Overview of Switch Power Losses High Side Switch Switching Losses Causes Qg Charging and discharging C DS Discharging (Charging is often adiabatic) Ids x Vds crossing at turn on Parasitic Inductor Energy L S Q G R ON C DSO Conduction Losses Conduction losses in R DSON Shoot through current (use BBM) L D S. AJRAM, SL3J S SARL, Marseille France Oct 2010 IEEE PowerSoC
10 Intrinsic Limitations for Power Train Scaling The sum (P AC + P DC ) is minimum When (P AC = P DC ) Reason : P AC x P DC = Constant ( P AC P P IN DC ) MIN 2. P P IN AC V V IN OUT S S PW R DRV F 0 K D Stage Scaling (20, 50, 100 ) K D for CMOS ranges from 10ps to 100ps At 10MHz => for instance F 0.K D = S. AJRAM, SL3J S SARL, Marseille France Oct 2010 IEEE PowerSoC
11 Device / Process Optimization [S. Ajram, G. Salmer, IEEE Trans. Power Electronics 2001] Parameter Breakdown Voltage (V BD ) See Note (1) On-State Resistance (R ON ) Maximum Input Capacitance (C in ) Loss Factor k D =C in.r ON V V dsub dsb Physics dsubb Process Optimization 1. Set Breakdown Voltage 1.8V, 5V etc 2. Breakdown determines possible Doping 3. Doping Sets Mobility 4. Engineer Lg and T OX 5. (Mobility + Doping + Gate) Sets Loss Factor 60. V E g q. N. s D 3 2. n D W. L. C L g gd q.n.l g g D s..c 1 1 L N W gd g OX OX D n n Channel A 3 4 N + Source P Gate Oxide L g T OX N L gd Drain Wg: Gate width C OX : Oxide capacitance V gson : Gate-to-source on-state voltage V T : Threshold voltage NsD, µnd: Respectively, the surface doping level and the electron mobility in the drain-to-channel lightly doped region NA Channel: Substrate doping level under the gate b: Parasitic substrate NPN transistor current gain vs: Carrier saturation velocity Note (1) Comment by Pr. Paul Chow, RPI USA This equation does not fit for bandgap larger than 2.5eV such as for SiC or GaN, use the following reference instead T. Paul Chow and Ritu Tyagi "Wide Bandgap Compound Semiconductors for Superior High-Voltage Unipolar Power Devices" IEEE TRANSACTIONS ON ELECTRON DEVICES, VOL. 41, NO. 8, AUGUST 1994 N + S. AJRAM, SL3J S SARL, Marseille France Oct 2010 IEEE PowerSoC
12 Slides to be requested S. AJRAM, SL3J S SARL, Marseille France Oct 2010 IEEE PowerSoC
S L YSTEMS. Power Train Scaling for High Frequency Switching, Impact on Power Controller. By Dr. Sami Ajram
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