Application Note DIP-Smart Power Module Test Board IV
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1 Application Note 903 May, 003 DIP-Smart Power Module Test Board IV SPM TEST BOARD for use in Isolated Inverter GND (Interface using Optocouplers with Two Isolated Power Supplies)
2 Schematics and External Interface Diagram Primary 5V U3 U U U8 U7 U6 U5 Test Board Secondary 5V Secondary 5V REG VIN VOUT C5 C GND C 33uF 35V Secondar 5V Secondary GND Secondar 5V R9 D3 0 /4W N4937 () V B(W) () V CC(WH) R3 C6 560 /8W C4 C uF 04 (0) IN (WH) C3 35V (3) V S(W) Secondar 5V R8 D 0 /4W N4937 (8) V B(V) R (7) V CC(VH) 70 R /8W C9 C8 (6) 560 /8W C7 (H) 04 33uF 04 (5) IN (VH) C 35V (9) V S(V) R4 D 0 /4W N4937 (3) V B(U) () V CC(UH) R C7 560 /8W C8 33uF C6 04 () IN 35V 04 (UH) C (4) V R S(U) 56 /8W Secondar 5V R0 R48 (0) R SC 3.9K /8W 390 /8W (9) C SC R5 R6 R7 (8) C C9 FOD /8W /8W /8W 0 C5 (7) V FO 333 (6) (L) (5) IN (WL) (4) IN (VL) (3) IN (UL) () (L) C0 C C C () V CC(L) C5 C8 0uF 04 35V J C4 00uF 6V Primary GND CN Secondary 5V Secondary GND U9 Dip-SPM VB VCC OUT IN VS VB VCC OUT IN VS VB VCC OUT IN VS C(SC) OUT(WL) C(FOD) VFO IN(WL) IN(VL) OUT(VL) IN(UL) (L) VCC OUT(UL) UH VH WH UL VL WL Fo 5V GND 5V THERMISTOR UH VH WH UL VL WL Fo 5V GND 5V P (3) W (3) V (30) U (9) N W (8) N V (7) N U (6) V TH (5) R TH (4) Gating UH 680Ω /8W Gating VH 680Ω /8W Gating WH 680Ω /8W Gating UL 680Ω /8W Gating VL 680Ω /8W Gating WL Fault 0kΩ /8W 0 Primary 5V Secondary 5V Primary GND Secondary GND P P W W V V M C0 0.uF 630V U U N N C P U Vdc Note). Dead time of > 0µs would be required in order to prevent a inverter-leg from being arm-short. It depends on the optocoupler s characteristics. In this board, a slow and low-cost type of optocoupler is selected.. Two isolated power supplies are required. For the primary side: +5V for CPU operation. For the secondary side: +5V for SPM operation. +5V is generated by the use of the voltage regulator of7805
3 PCB Map Power Connection Terminals DC-Link Input Connection (P, N) Motor Input Connection (U, V, W) DC-Link Film Capacitor SPM Bias Supply (5V)Terminals Electrolytic Capacitor for Bias Supply Photocouplers Bootstrap Components Fault-Out signal Connection Bias Supply Connection for Photocoupler Primary Side Driving Low-Side Input Connection from CPU High-Side Input Connection from CPU Signal Connection Terminals 3
4 External Connection Signal Interface Signal Interface Power Connection High-Side Input Signal from CPU (Phase U) High-Side Input Signal from CPU (Phase V) 3 High-Side Input Signal from CPU (Phase W) 4 Low-Side Input Signal from CPU (Phase U) 5 Low-Side Input Signal from CPU (Phase V) 6 Low-Side Input Signal from CPU (Phase W) 7 No connection 8 Fault-Out Signal to CPU 9 Bias Supply (+5V) Terminal for Photo coupler Primary Side Driving 0 Bias Supply GroundTerminal for Photo coupler Primary Side Driving SPM Bias Supply +5V Terminal SPM Bias Supply Ground Terminal P Positive DC Link Input Connection N Negative DC Link Input Connection U Motor Input Connection (Phase U) V Motor Input Connection (Phase V) W Motor Input Connection (Phase W) 4
5 Photograph of Assembled PCB 76[mm] 84[mm] (a) Top Side View (b) Bottom Side View 5
6 Part List Part No. Rating Characteristics Definition R 560Ω, /8W Carbon Film Resistor (5%) Pull-Up Resistor (UH) R 560Ω, /8W Carbon Film Resistor (5%) Pull-Up Resistor (VH) R3 560Ω, /8W Carbon Film Resistor (5%) Pull-Up Resistor (WH) R4 0Ω, /4W Carbon Film Resistor (5%) Bootstrap Resistor (Phase U) R5 560Ω, /8W Carbon Film Resistor (5%) Pull-Up Resistor (UL) R6 560Ω, /8W Carbon Film Resistor (5%) Pull-Up Resistor (VL) R7 560Ω, /8W Carbon Film Resistor (5%) Pull-Up Resistor (WL) R8 0Ω, /4W Carbon Film Resistor (5%) Bootstrap Resistor (Phase V) R9 0Ω, /4W Carbon Film Resistor (5%) Bootstrap Resistor (Phase W) R0 3.9kΩ, /8W Carbon Film Resistor (5%) Low-Pass-Filter for Current Sensing R 56Ω, /8W Carbon Film Resistor (5%) Current Sensing Resistor R 70Ω, /8W Carbon Film Resistor (5%) Pull-Up Resistor (Fault-Out) R48 390Ω, /8W Carbon Film Resistor (5%) Series Resistor for Csc C.nF Ceramic Capacitor High-Side Pull-Up Capacitor (Phase U) C.nF Ceramic Capacitor High-Side Pull-Up Capacitor (Phase V) C3.nF Ceramic Capacitor High-Side Pull-Up Capacitor (Phase W) C5 0µF, 35V Electrolytic Capacitor +5V Bias Voltage Source Capacitor C6 00nF Ceramic Capacitor Bypass Capacitor for Bootstrap Supply (Phase U) C7 33µF, 35V Electrolytic Capacitor Bootstrap Capacitor (Phase U) C8 00nF Ceramic Capacitor Bypass Capacitor for Bootstrap Supply (Phase V) C9 33µF, 35V Electrolytic Capacitor Bootstrap Capacitor (Phase V) C0 470pF Ceramic Capacitor Low-Side Pull-Up Capacitor (Phase U) C 470pF Ceramic Capacitor Low-Side Pull-Up Capacitor (Phase V) C 470pF Ceramic Capacitor Low-Side Pull-Up Capacitor (Phase W) C3 00nF Ceramic Capacitor Bypass Capacitor for Bootstrap Supply (Phase W) C4 33µF, 35V Electrolytic Capacitor Bootstrap Capacitor (Phase W) C5 33nF Ceramic Capacitor Capacitor for Selection for Fault Out Duration C6 00nF Ceramic Capacitor +5V Bias Voltage Bypass Capacitor (WH) C7 00nF Ceramic Capacitor +5V Bias Voltage Bypass Capacitor (VH) C8 00nF Ceramic Capacitor +5V Bias Voltage Bypass Capacitor (UH) C9 nf Ceramic Capacitor Low-Pass-Fault for Current Sensing C0 0.µF, 630V Film Capacitor Snubber Capacitor to Suppress the Spike-Voltage C 00nF Ceramic Capacitor +5V Bias Voltage Bypass Capacitor C µf Monolithic Capacitor +5V Bias Voltage Bypass Capacitor C3 nf Ceramic Capacitor Pull-Up Capacitor of Fault-Out Signal C4 00µF, 6V Electrolytic Capacitor +5V Bias Voltage Source Capacitor (for the Primary Side) C5 0µF, 35V Electrolytic Capacitor +5V Bias Voltage Source Capacitor D A, 600V Fast Recovery Diode (N4937) Bootstrap Diode (Phase U) D A, 600V Fast Recovery Diode (N4937) Bootstrap Diode (Phase V) D3 A, 600V Fast Recovery Diode (N4937) Bootstrap Diode (Phase W) 6
7 Part List Part No. Rating Characteristics Definition U B Photocoupler () Photocoupler for Signal Interface (UH) U B Photocoupler () Photocoupler for Signal Interface (VH) U3 B Photocoupler () Photocoupler for Signal Interface (WH) U4 - DIP-SPM See the datasheet U5 B Photocoupler () Photocoupler for Signal Interface (UL) U6 B Photocoupler () Photocoupler for Signal Interface (VL) U7 B Photocoupler () Photocoupler for Signal Interface (WL) U8 B Photocoupler () Photocoupler for Signal Interface (Fault-Out) REG 00mA Voltage Regulator (KA78L05A) 3-Terminal Positive Voltage Regulator 7
8 TRADEMARKS The following are registered and unregistered trademarks Fairchild Semiconductor owns or is authorized to use and is not intended to be an exhaustive list of all such trademarks ACEx ActiveArray Bottomless CoolFET CROSSVOLT DOME EcoSPARK E CMOS TM EnSigna TM DISCLAIMER FAIRCHILD SEMICONDUCTOR RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO ANY PRODUCTS HEREIN TO IMPROVE RELIABILITY, FUNCTION OR DESIGN FAIRCHILD DOES NOT ASSUME ANY LIABILITY ARISING OUT OF THE APPLICATION OR USE OF ANY PRODUCT OR CIRCUIT DESCRIBED HEREIN; NEITHER DOES IT CONVEY ANY LICENSE UNDER ITS PATENT RIGHTS, NOR THE RIGHTS OF OTHERS LIFE SUPPORT POLICY FAIRCHILD S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL PONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF FAIRCHILD SEMICONDUCTOR CORPORATION As used herein: Life support devices or systems are devices or systems which, (a) are intended for surgical implant into the body, or (b) support or sustain life, or (c) whose failure to perform when properly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in significant injury to the user PRODUCT STATUS DEFINITIONS Definition of Terms FACT FACT Quiet Series FAST â FASTr FRFET GlobalOptoisolator GTO HiSeC I C Across the board Around the world The Power Franchise Programmable Active Droop ImpliedDisconnect ISOPLANAR LittleFET MicroFET MicroPak MICROWIRE MSX MSXPro OCX OCXPro OPTOLOGIC â OPTOPLANAR PACMAN POP Power47 PowerTrench â QFET QS QT Optoelectronics Quiet Series RapidConfigure RapidConnect SILENT SWITCHER â SMART START A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system, or to affect its safety or effectiveness Datasheet Identification Product Status Definition SPM Stealth SuperSOT -3 SuperSOT -6 SuperSOT -8 SyncFET TinyLogic â TruTranslation UHC UltraFET â VCX Advance Information Preliminary No Identification Needed Formative or In Design First Production Full Production This datasheet contains the design specifications for product development Specifications may change in any manner without notice This datasheet contains preliminary data, and supplementary data will be published at a later date Fairchild Semiconductor reserves the right to make changes at any time without notice in order to improve design This datasheet contains final specifications Fairchild Semiconductor reserves the right to make changes at any time without notice in order to improve design Obsolete Not In Production This datasheet contains specifications on a product that has been discontinued by Fairchild semiconductor The datasheet is printed for reference information only Rev I
Application Note DIP-Smart Power Module Test Board V
Application Note 90 May, 00 DIP-Smart Power Module Test Board V SPM TEST BOARD for use in Isolated Inverter (Interface using Optocouplers with Five Isolated Power Supplies) Schematics and External Interface
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