7700VR Series Copy Milling Cutter

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1 7700VR Seies Copy Milling Cutte Facing Copy / 3D Ramping Spial / Cicula Helical Intepolation Helical Intepolation with Boe Hole Pocketing ROUND INSERT MILLING CUTTERS WITHOUT INDEXATION The 7700VR seies is mainly fo meium oughing an semi- nishing with low axial epth of cut as well as fo nishing of, Tool, Stainless, High Tempeatue Alloys an Aluminum. This cutte seies is without an anti-otation pocket, which allows a maximum numbe of inset inexing accoing to the axial epth of cut equiement. This is an avantage when the cutte is being use fo semi- nishing an nishing. 7700VR08: Maximum = Diamete Range = to VR10: Maximum = Diamete Range = to

2 7700VR08 Copy Milling Cutte 1 Facing Copy / 3D Ramping Spial / Cicula Helical Intepolation Helical Intepolation with Boe Hole Pocketing Pouct Dimensions (inch) Spaes L I 1 D D a * Item Desciption Da* D L l 1 1 max 7700VR08 Cylinical Shank - Meium an Fine Pitch C7700VR08CA0.75Z3R F3006T T C7700VR08CA1.00Z3R F3006T T C7700VR08CA1.00Z4R F3006T T C7700VR08CA1.25Z4R F3006T T C7700VR08CA1.25Z5R F3006T T D = Effective Diamete (Axis) fom inset centeline to centeline. Da* = Outsie Diamete No. of Teeth Scew Tightening in. lbs. Cylinical Shank L 1 M D D a* Moula Hea Pouct Dimensions (inch) Spaes Item Desciption Da* D L M 1 max 7700VR08 Moula Hea - Meium an Fine Pitch A7700VR08SA.625Z2R M F3006T T A7700VR08SA.750Z3R M F3006T T A7700VR08SA1.00Z3R M F3006T T A7700VR08SA1.00Z4R M F3006T T A7700VR08SA1.25Z5R M F3006T T D = Effective Diamete (Axis) fom inset centeline to centeline. Da* = Outsie Diamete Note: Fo Cylinical Shank extensions in high ensity alloy with though coolant efe to page 86. No. of Teeth Scew Tightening in. lbs. 7700VR08 Technical Infomation (inch) Pouct Dimensions Item Desciption Facing Pitch Ramping Angle Helical Hole min. - max. max Helical / Linea Max RPM C7700VR08CA0.75Z3R , C7700VR08CA1.00Z3R , C7700VR08CA1.00Z4R , C7700VR08CA1.25Z4R , C7700VR08CA1.25Z5R , A7700VR08SA.625Z2R , A7700VR08SA.750Z3R , A7700VR08SA1.00Z3R , A7700VR08SA1.00Z4R , A7700VR08SA1.25Z5R ,000 Ramping Helical Intepolation Flat Facing Pitch Depth of Cut () 204

3 7700VR08 Milling Insets & Recommene Fees RPEX RPMT08-41 RPHT Pouct Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing s Item Desciption Gae Depth of Cut (inch) max min - max min - max Machining Choice: 1 st Choice 2 n Choice 3 Choice Mateial Guie Key esciptions foun on page 9. (IC) l s hm min RPEX0803M3F-701 SP RPEX0803M3F-701 GH RPEX0803M3E-701 X RPEX0803M3E-701 SP RPMT0803M3E-41 X RPMT0803M3E-41 SP RPMT0803M3E-41 MP91M RPHT0803M3E-422 X RPHT0803M3E-422 SP VR08 Fees f z (inch/tooth) Geomety Gae Opeation Unalloye Alloye Stainless Stainless Refactoy PH Gay Ion Spheoial- Ductile Ion Malleable Ion Aluminum & Alloys <16% Si 116 HBN Aluminum & Silicon >16% Si 92 HBN HTA Ion HTA Cobalt HTA Nickel HTA Titanium Ha >415 HBN Chille Cast Ion >400 HBN Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. F-701 SP4019 Contouing F-701 GH1 Contouing E-701 X500 Contouing E-701 SP6519 Contouing E-41 X500 Contouing E-41 SP6519 Contouing E-41 MP91M Contouing E-422 X500 Contouing E-422 SP6519 Contouing Note: HTA = High Tempeatue Alloys Note: Spee ecommenations can be foun on page

4 7700VR10 Copy Milling Cutte 1 Ramping Helical Intepolation L I 1 Pouct Dimensions (inch) Spaes Item Desciption Da* D L l 1 1 max 7700VR10 Cylinical Shank - Meium an Fine Pitch C7700VR10CA1.00Z3R D4007T T C7700VR10CA1.25Z3R D4008T T C7700VR10CA1.25Z4R D4008T T D = Effective Diamete (Axis) fom inset centeline to centeline. No. of Teeth Scew Tightening in. lbs. D D a* Da* = Outsie Diamete Cylinical Shank L 1 M D D a * Pouct Dimensions (inch) Spaes Item Desciption Da* D L M 1 max 7700VR10 Moula Hea - Meium an Fine Pitch A7700VR10SA1.00Z3R M D4007T T A7700VR10SA1.25Z3R M D4008T T A7700VR10SA1.25Z4R M D4008T T D = Effective Diamete (Axis) fom inset centeline to centeline. Da* = Outsie Diamete Note: Fo Cylinical Shank extensions in high ensity alloy with though coolant efe to page 86. No. of Teeth Scew Tightening in. lbs. Moula Hea 7700VR10 Technical Infomation (inch) Pouct Dimensions Item Desciption Facing Pitch Ramping Angle Helical Hole min. - max. max Helical / Linea Max RPM C7700VR10CA1.00Z3R , C7700VR10CA1.25Z3R , C7700VR10CA1.25Z4R , A7700VR10SA1.00Z3R , A7700VR10SA1.25Z3R , A7700VR10SA1.25Z4R ,000 Ramping Helical Intepolation Flat Facing Pitch Depth of Cut () 206

5 7700VR10 Milling Insets & Recommene Fees RPEX RPHT RPMT10-41 RPHT RPHT10-T RPMW10-T Pouct Application & Mateial Dimensions (inch) Roughing Semi-Finishing Finishing s Item Desciption Gae Depth of Cut (inch) max min - max min - max RPEX10T3M0F-701-X4 SP RPEX10T3M0F-701-X4 GH RPEX10T3M0E-701-X4 SP RPHT10T3M0E-421-X4 X RPHT10T3M0E-421-X4 X RPMT10T3M0E-41-X4 X RPMT10T3M0E-41-X4 SP RPMT10T3M0E-41-X4 MP91M RPHT10T3M0E422-X4 X RPHT10T3M0E-422-X4 X RPHT10T3M0E-422-X4 SP RPHT10T3M0T-X4 X RPHT10T3M0T-X4 SP RPMW10T3M0T-X4 X Machining Choice: 1 st Choice 2 n Choice 3 Choice Mateial Guie Key esciptions foun on page 9. (IC) l s hm min RPMW10T3MOT-X4 X500 is ecommene fo mateials with heavy scale. 7700VR10 Fees f z (inch/tooth) Geomety Gae Opeation Unalloye Alloye Stainless Stainless Refactoy PH Gay Ion Spheoial- Ductile Ion Malleable Ion Aluminum & Alloys <16% Si 116 HBN Aluminum & Silicon >16% Si 92 HBN HTA Ion HTA Cobalt HTA Nickel HTA Titanium Ha >415 HBN Chille Cast Ion >400 HBN Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. F-701-X4 SP4019 Contouing F-701-X4 GH1 Contouing E-701-X4 SP6519 Contouing E-421-X4 X500 Contouing E-421-X4 X700 Contouing E-41-X4 X500 Contouing E-41-X4 SP6519 Contouing E-41-X4 MP91M Contouing E-422-X4 X500 Contouing E-422-X4 X700 Contouing E-422-X4 SP6519 Contouing T-X4 X500 Contouing T-X4 SP6519 Contouing T-X4 X500 Contouing Note: HTA = High Tempeatue Alloys Note: Spee ecommenations can be foun on page

6 7700VR Recommene Spees Spee v c (SFM) 7700VR Seies Coolant Recommenation Recommene Possible Wea Resistance -- + CVD X Gae PVD X Gae Spee min. - max. PVD Stana PVD Stana CVD Stana Uncoate Micogain ISO P M K Mateials Unalloye Alloye Stainless PH Stainless Cast Ion N Aluminium & Alloys Rm an Haness X500 X700 SP6519 SP4019 MP91M GH1 <600 N/mm <180 HBN <950 N/mm <280 HBN N/mm HBN N/mm HBN N/mm HBN Austenitic + Feitic seies Matensitic seies Refactoy P.H Gey GG-Ft Spheoial-Ductile GGG-FGS Malleable GTS - MN/MP Aluminum & Alloys < 16% Si 116 HBN Aluminum + Silicon > 16% Si 92 HBN Ion Base S High Tempeatue Alloys Cobalt Base Nickel Base H Ha Mateials Titanium Base Ha >415 HBN Chille Cast Ion > 400 HBN 208

7 7700VR Technical Infomation 7700VR Technical Infomation Woking Diamete: D w = D x 2 - ( - ) 2 D 2 D w whee: D w = Woking Diamete D 2 = Diamete of cutte inset cente to cente = Inset aius = Axial Depth of Cut 7700VR Technical Infomation whee: f z = Fee pe tooth h m = Aveage chip thickness = Inset aius a e = Raial Depth of Cut = Axial Depth of Cut Fomula to fin pogamme fee ate base on aial engagement an axial epth of cut. f z = 2 -( - a e ) 2 x h m 2 -( - ) 2 Fomula to calculate the aveage chip thickness hm in elation with aial engagement an epth of cut. h m = f z x 2 - ( - a e ) 2 x 2 - ( - ) 2 Simplifie fomulas to evaluate hm an fz base on aial engagement o epth of cut. Calculation of the aveage chip thickness in elation with the D.O.C. (Axial) Fomula: Pogam Fee Rate (f z ) f z = h m x h m = Aveage chip thickness = Depth of cut f z = Fee pe tooth = Inset iamete Fomula: Aveage Chip Thickness (h m ) h a m = f z x p Calculation of the aveage chip thickness in elation with the a e (Raial Engagement) if a e is less than 50% of Dia. Fomula: Pogam Fee Rate (f z ) f z = h m x a e h m = Aveage chip thickness a e = Raial engagement f z = Fee pe tooth = Cutte iamete Fomula: Aveage Chip Thickness (h m ) a h m = f z x e 209

8 7700VR Technical Infomation With oun insets, the thickness of the chip vaies epening on the axial epth of cut an is elate to the size of the cutting ege-pep. Fo best tool-life it is impotant to maintain the pope chip thickness as shown below. This chat calculates in elation with axial epth of cut () only an not aial cut (ae). 7700VR08 Insets RP Dimensions (inch) Insets Geomety F-701 E-701 E-41 E-422 Inset Size Axial hm min. hm max. fz min. fz max..o.c VR10 Insets RP..10T3.. Dimensions (inch) Insets Geomety F-701-X4 E-701-X4 E-421-X4 E-41-X4 E-422-X4 RPHT-T-X4 RPHW-T-X4 Inset Size Axial hm min. hm max. fz min. fz max..o.c

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