Cooke Precast Concrete

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1 Cooke Precast Concrete

2 INSPECTION OPENINGS History Cooke Precast Concrete Pty. Ltd. commenced business in September 1996, with a staff combining together bringing many decades of knowledge and experience within the precast concrete, transport and specialists in the drainage industries. Operations The Company manufactures from a factory at Edinburgh North, South Australia, with an extensive range of slip moulds for precast production in the drainage field, numerous moulds for sumps, side entry pits, inspection openings and cable pits. Cooke Precast Concrete can provide a large range of access cover products in addition to septic tanks, car park and domestic products. With our own large concrete batching facility we are able to produce consistent mixes as well as the special design batches like calcareous aggregate, fondag, coloured and high strength concrete. With the opening of our G.R.C. (Glass Reinforced Concrete) division in July 2000 our flexibility to supply all types of product is now complete. Commercial Cooke Precast are suppliers to Local Government, State and Federal Authorities and being a Quality Endorsed Company to AS/NZS ISO 9001:2008 we can comfortably perform to the required standards. Industrial With our vast range we supply to Civil / Drainage and Electrical Contractors, Plumbers and Builders for projects ranging from housing development to new airports, or motels to take-away shops. We are proud manufacturers of a modular Pumping Station System (sizes up to 3200mm internal diameter) which are custom made and supplied throughout Australia and shipped to New Zealand. Domestic what is CONCRETE? Lifting Clutches Concrete s origin can be traced back to the Mediterranean in early Roman times where deposits of volcanic ash (with its cement like properties) were used primarily as a masonry jointing material. However the early Roman method was not with-out it s problems, as they had not attempted to reinforce it to overcome its inherent tensional weakness. The use of metal as reinforcement was not done until as late as the 1850 s in France. Apart from the use of modern day admixtures, mixing a selection of aggregate, sand, cement with water to create concrete, or reinforced concrete is not much different today as compared to the early French version. Sizes used 1.3 Tonne 2.5 Tonne 5.00 Tonne Tonne why use PRECAST CONCRETE? All CPC products requiring lifting points are manufactured with spherical head anchors Factory flexibility enables us to produce a full range of septic tank and ancillary products, also paving slabs, a range of walling sleepers and lawn edges for parks and gardens. G.R.C. Drainage & Electrical G.R.C. pit and linear drainage products are lightweight yet with the strength stronger than concrete. Cooke Precast produces a full range of easy to handle pits suited for both the electrical and drainage industry. Along with the linear drainage channel system (Rapid channel) being available ex stock with a choice of covers or gratings we can supply a lightweight alternative to complement our catalogue. Quality Design Intensely vibrated precast concrete structures made in a factory controlled environment are generally superior compared to that attained under general site conditions. Concrete cover to steel reinforced to suit specification is achieved to a higher standard in a precast mould compared to insitu offerings. Each precast pit is individually manufactured to the client s requirements. Penetrations and exact heights are incorporated directly from engineering plans to create a custom built pit where needed. A full range of access covers or gratings are offered to finish the project as specified. Timing Efficiency Precast product can be delivered to site when site conditions and / or the contractor are ready. Being already cured, therefore finished product is capable of immediate use and acceptance of design load. Quick installation will result in reduced time spent on the job for both plant and labour. Excavations are open for less time, while immediate back-fill and clean up can be carried out as one continuous operation thus eliminating the on-going and costly return operations. Safety Open excavations are dangerous and costly. With short installation times, personnel in deep excavations along with barricading and safety equipment / supervision are reduced to a minimum. Precast is an essential product for pedestrian access areas where same day job completion can be achieved. Agencies Cooke Precast are proud to be the sole South Australian agent for HAVESTOCK cast-iron access covers and grates. Havestock are the largest Australian supplier of Quality Assured cast-iron drainage products made to AS Cooke Precast hold a large quantity of Havestock access covers and gratings at our Elizabeth plant ready for immediate delivery. Economical Precast pits are more economical when compared to insitu. With a stricter control of raw material quantities, labour and the ability to reuse factory mouldings, this makes the precast product a far cheaper item. Summary With a vast product range and our truck crane delivery service we believe that our commitment to customer satisfaction is unsurpassed. Whether it be standard or One Off products Cooke Precast can produce to any requirement. With our on going product development we are able to complete any project required on schedule. AS/NZS ISO 9001:2008 Cert No. QEC14467 C O O K E P R E C A S T C O N C R E T E T E C H N I C A L D ATA Minimum concrete strength used for standard range of product is 32mpa. Higher strength and/or Calcareous Aggregates for specialist items, Sewer Access Chambers/Pump Pits etc. are available. Non standard mix designs can be used upon request. All concrete supplied for manufacturing is to the specification of AS Steel Reinforcing Bars and Wire used for Precast products conform to AS 1302 & AS Steel Welded Wire Reinforcing Fabric used for Precast products conforms to AS Cast-iron access covers are designed and tested under the guidelines of AS 3996 Sewer and Water access covers, Inspection Openings and support blocks have been approved for use by SA Water and are tested under AS 3996 when required. Certificate of Product Authorisation can be supplied upon request. All Precast Concrete trade waste arrestors are made to SA Water/Trade Waste Department Standards. All septic tanks (3,000 to 30,000 litre) are approved by SA Department of Environmental and Health Services. 3

3 Countersunk securiy point (optional bolt down) Inspection Opening (I.O.) Type 1 100mm & mm Locking point alignment mark Concrete Support Blocks Cover not shown for clarity Cover locking points PLANS 100 TYPE 1 I.O. TYPE 1 I.O. Cast iron cover Lifting socket Plastic socket plug dia. dia. Precast concrete block Available in Stormwater or Sewer Concrete Paving 4 5 PVC Riser To suit 100 or 100 I.O. & Shown assembled

4 Inspection Opening (I.O.) Countersunk securiy point (optional bolt-down) Type 2 100mm & mm Locking point alignment mark Concrete Support Blocks Bolt Down Facility Available Upon Request Cover not shown for clarity Cover locking points 100 TYPE 2 I.O. TYPE 2 I.O. PLANS Precast concrete surround Available in Stormwater or Sewer Cast iron cover Lifting socket Plastic socket plug 125 mm Cast iron frame Bitumen SECTIONS Grass dia. dia. 100 mm 600mm 600mm 1000mm 700mm 6 PVC Riser Type 2 Flushing Point 7 Up to 225 diameter Riser STEDS Support Blocks

5 S.A. Water Products No. 4 I.O. (100mm) S.A. Water Products No. 6 I.O. (mm) SEWER CAST IRON COVER 220 CAST IRON COVER CAST IRON FRAME 410 CAST IRON FRAME dia. 535 dia. All Products are S.A. Water Approved Authorisation No. 04/10120 All Products are S.A. Water Approved Authorisation No. 04/ CONCRETE I.O. COVER & FRAME Plastic support block & bearers optional I.O. COVER & FRAME 100mm (No.4) I.O. COVER & FRAME mm (No.6) CONCRETE

6 WASA Street Box Support Blocks 514 dia. 498 dia dia. 407 WASA Street Box Cover & Frame available in HI-RISE COVER AND FRAME (with inspection opening) Heavy Duty Only WASA STREET BOX 514 dia. with I.O. 498 dia HI-RISE COVER AND FRAME 1.3t Swiftlifts 540 STREET BOX Without I.O. LIGHT DUTY 400 dia x 140 HEAVY DUTY 1200 x 800 x dia. 800 All Products are S.A. Water Approved Authorisation No. 04/ SUPPORT SLAB DETAIL

7 WATER METER NOT FOR ROAD USE DO NOT BURY Water Meter Cover Replacement Covers for Existing No.3 Water Meter Boxes WATER METER NOT FOR ROAD USE DO NOT BURY SECTION Registered Design No Inspection Point (I.P.) 100mm 73 6 Floor Plate inside Earth level 380 mm inside Cover Material: Aluminium Replacement Covers for Existing No.4 Water Meter Boxes TYPICAL SECTION 100MM 100 mm 280 x 280 clear opening TYPICAL PLAN VIEW 100MM mm 380 mm Reinforced Precast Concrete WATER METER NOT FOR ROAD USE DO NOT BURY 795 WATER METER NOT FOR ROAD USE DO NOT BURY SECTION inside Floor Plate Earth level 175 mm 545 mm inside 30 All Products are S.A. Water Approved Authorisation No. 04/10120 TYPICAL SECTION MM 315mm x 315mm clear opening TYPICAL PLAN VIEW MM 545 mm

8 Special Products Visit ou r Grated Gully dia. 100 dia. Bolt Down available upon request 100 TYPE 1 Grated Gully at.au 85 o.c www Website Type 2 ok eprecast.co m Type 1 COOKE PRECAST CONCRETE 3 Peachey Road Edinburgh North, South Australia 5113 PO Box 130 Elizabeth SA 5112 Phone: (08) Fax: (08) Hose Tap Box Hose Tap boxes are manufactured from ductile cast iron to endure the toughest conditions. Available in the following sizes 100mm x 100mm mm x 250mm mm x 250mm 300mm x 300mm 450mm x 450mm (Class C) SMALL LARGE 100mm x 100mm 250mm x mm While Cooke Precast Concrete has taken all reasonable care in preparing this brochure, Cooke Precast Concrete takes no responsibility for loss resulting from relying on its contents. Customers should make their own enquiries as to whether any products described in this brochure are suitable for their intended use. Information in this brochure may change without notice.

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