Cooke Precast Concrete

Transcription

1 Cooke Precast Concrete

2 STORMWATER History Cooke Precast Concrete Pty. Ltd. commenced business in September 1996, with a staff combining together bringing many decades of knowledge and experience within the precast concrete, transport and specialists in the drainage industries. Operations The Company manufactures from a factory at Edinburgh North, South Australia, with an extensive range of slip moulds for precast production in the drainage field, numerous moulds for sumps, side entry pits, inspection openings and cable pits. Cooke Precast Concrete can provide a large range of access cover products in addition to septic tanks, car park and domestic products. With our own large concrete batching facility we are able to produce consistent mixes as well as the special design batches like calcareous aggregate, fondag, coloured and high strength concrete. With the opening of our G.R.C. (Glass Reinforced Concrete) division in July 2000 our flexibility to supply all types of product is now complete. Commercial Cooke Precast are suppliers to Local Government, State and Federal Authorities and being a Quality Endorsed Company to AS/NZS ISO 9001:2008 we can comfortably perform to the required standards. Industrial With our vast range we supply to Civil / Drainage and Electrical Contractors, Plumbers and Builders for projects ranging from housing development to new airports, or motels to take-away shops. We are proud manufacturers of a modular Pumping Station System (sizes up to 3200mm internal diameter) which are custom made and supplied throughout Australia and shipped to New Zealand. Domestic what is CONCRETE? Lifting Clutches Concrete s origin can be traced back to the Mediterranean in early Romans times where deposits of volcanic ash (with its cement like properties) were used primarily as a masonry jointing material. However the early Roman method was not with-out it s problems, as they had not attempted to reinforce it to overcome its inherent tensional weakness. The use of metal as reinforcement was not done until as late as the 1850 s in France. Apart from the use of modern day admixtures, mixing a selection of aggregate, sand, cement with water to create concrete, or reinforced concrete is not much different today as compared to the early French version. Sizes used 1.3 Tonne 2.5 Tonne 5.00 Tonne Tonne why use PRECAST CONCRETE? All CPC products requiring lifting points are manufactured with spherical head anchors Factory flexibility enables us to produce a full range of septic tank and ancillary products, also paving slabs, a range of walling sleepers and lawn edges for parks and gardens. G.R.C. Drainage & Electrical G.R.C. pit and linear drainage products are lightweight yet with the strength stronger than concrete. Cooke Precast produces a full range of easy to handle pits suited for both the electrical and drainage industry. Along with the linear drainage channel system (Rapid channel) being available ex stock with a choice of covers or gratings we can supply a lightweight alternative to complement our catalogue. Quality Design Intensely vibrated precast concrete structures made in a factory controlled environment are generally superior compared to that attained under general site conditions. Concrete cover to steel reinforced to suit specification is achieved to a higher standard in a precast mould compared to insitu offerings. Each precast pit is individually manufactured to the client s requirements. Penetrations and exact heights are incorporated directly from engineering plans to create a custom built pit where needed. A full range of access covers or gratings are offered to finish the project as specified. Timing Efficiency Precast product can be delivered to site when site conditions and / or the contractor are ready. Being already cured, therefore finished product is capable of immediate use and acceptance of design load. Quick installation will result in reduced time spent on the job for both plant and labour. Excavations are open for less time, while immediate back-fill and clean up can be carried out as one continuous operation thus eliminating the on-going and costly return operations. Safety Open excavations are dangerous and costly. With short installation times, personnel in deep excavations along with barricading and safety equipment / supervision are reduced to a minimum. Precast is an essential product for pedestrian access areas where same day job completion can be achieved. Agencies Cooke Precast are proud to be the sole South Australian agent for HAVESTOCK cast-iron access covers and grates. Havestock are the largest Australian supplier of Quality Assured cast-iron drainage products made to AS Cooke Precast hold a large quantity of Havestock access covers and gratings at our Elizabeth plant ready for immediate delivery. Economical Precast pits are more economical when compared to insitu. With a stricter control of raw material quantities, labour and the ability to reuse factory mouldings, this makes the precast product a far cheaper item. Summary With a vast product range and our truck crane delivery service we believe that our commitment to customer satisfaction is unsurpassed. Whether it be standard or One Off products Cooke Precast can produce to any requirement. With our on going product development we are able to complete any project required on schedule. AS/NZS ISO 9001:2008 Cert No. QEC14467 C O O K E P R E C A S T C O N C R E T E T E C H N I C A L D ATA Minimum concrete strength used for standard range of product is 32mpa. Higher strength and/or Calcareous Aggregates for specialist items, Sewer Access Chambers/Pump Pits etc. are available. Non standard mix designs can be used upon request. All concrete supplied for manufacturing is to the specification of AS Steel Reinforcing Bars and Wire used for Precast products conform to AS 1302 & AS Steel Welded Wire Reinforcing Fabric used for Precast products conforms to AS Cast-iron access covers are designed and tested under the guidelines of AS 3996 Sewer and Water access covers, Inspection Openings and support blocks have been approved for use by SA Water and are tested under AS 3996 when required. Certificate of Product Authorisation can be supplied upon request. All Precast Concrete trade waste arrestors are made to SA Water/Trade Waste Department Standards. All septic tanks (3,000 to 30,000 litre) are approved by SA Deptartment of Environmental and Health Services. 3

3 Junction Boxes Junction Box Covers & Frames Standard Pit Details Internal Dimensions A B Walls & Base Thickness Light and Heavy Duty LIGHT DUTY MANHOLE COVER Junction Box cover and frame 50mm Proud / / / mm / / / / / / Available in Heavy or Light Duty HEAVY DUTY MANHOLE COVER Heavy Duty cast into 200mm concrete surround 50mm proud. 150mm COVER SLAB Available in Heavy or Light Duty For loose fit cast iron Heavy or Light Duty All sizes given are clear opening 4 150mm 15 Load Class A B C D AS 3996 Test Class 10Kn 80Kn 150Kn 210Kn Strength Classification Zone Description Pedestrian precincts inaccessible to motor vehicles Footpaths and other areas not normally trafficed by trucks Pedestrian malls, industrial and other areas subject to slow moving fully laden trucks Roads subject to fast moving fully laden trucks and industrial areas trafficked by fork lifts or other vehicles with wheel loads of up to 5T SUMP FINISH UNIT 6mm galvanised chequerplate COVER SLAB For loose fit cast iron Heavy or Light Duty

4 Side Entry Pits & Increments S.E.P. Covers & Frames Standard S.E.P. covers are manufactured from galvanised pressed steel frame with 8mm reinforced bar. S.E.P. Available in Single or Double Patent No All concrete filled S.E.P. are filled with 32mpa concrete & non-slip brush finish. Also available in ductile cast iron solid top light lift. STANDARD S.E.P. Single or Double also available as bolt down TRADITIONAL CONCRETE INFILL DUCTILE CAST IRON SOLID TOP LIGHT LIFT Standard Pit Details Internal Dimensions A B Walls & Base Thickness 1900 x 900 S.E.P. CONVERSION SLAB / HEAVY DUTY SINGLE OR DOUBLE S.E.P. COVER Double S.E.P. cover with 150mm Diameter I.O. Cast in HEAVY DUTY SINGLE OR DOUBLE S.E.P. COVER 600 x 450 Medium duty RC Lids with 1/2 lifting Ferules. Lids set in concrete lintel frame. Double S.E.P. cover with 600 x 450mm Class B or D cover All sizes given are clear opening 6 Available in Single or Double 1.30 Tonne Swift Lifting Sockets MULTIPART LINTEL Also available with Convex Radius Front Precast Reinforced Concrete (32MPa) 400mm DOUBLE TOP UNIT - S.E.P. 17 Onkaparinga style Patent No Suitable for Class C cast iron covers

5 Grated Inlet Pits Grates, Frames & Cover Slabs Standard Pit Details Internal Dimensions A B Walls & Base Thickness Long Lasting Galvanised Grates /150 Cast into cover slab in Light or Heavy Duty / / / / / / / / GALVANISED Type 2 galvanised grate cast into cover slab GALVANISED TYPE 1 OR 2 GALVANISED Type 1 galvanised grate cast into cover slab Loose fit All sizes given are clear opening 8 Light or Heavy Duty Ductile Cast Iron Heavy or Light Duty cast iron grate loose fit D INLET PIT COVER SLAB 19

6 Galvanised Grates & Frames Standard Pit Details TYPE 1 S Standard Thickness Thickness Sizes Light Service Heavy Service 300 x x x x x TYPE 2 S Available in all standard sizes. LIGHT OR HEAVY DUTY: Light Duty manufactured from 10 x 10 bar with 10 x 10 stress bar. Heavy Duty manufactured from 10 x 20 bar with 20 x 20 stress bar. Visit our Website at GALVANISED & FRAME Type 1 available in Light or Heavy Duty Standard Pit Details HEELPROOF NON SLIP Standard Class Class Sizes A D 300 x x x x x 900 COOKE PRECAST CONCRETE 3 Peachey Road Edinburgh North, South Australia 5113 PO Box 130 Elizabeth SA 5112 Phone: (08) Fax: (08) GALVANISED TRENCH & FRAME Manufactured to customer specified dimensions HEELGUARD & FRAME Non slip, available in class A & D. B.O.A. Paving Grate & Frame 10 BACK OF ALLOTMENT COLLECTION SLAB 600 x 600 x 100 Suitable for 100 or 150 Riser PAVING & FRAME Available in Type 1 or Type 2 Light or Heavy Duty While Cooke Precast Concrete has taken all reasonable care in preparing this brochure, Cooke Precast Concrete takes no responsibility for loss resulting from relying on its contents. Customers should make their own enquiries as to whether any products described in this brochure are suitable for their intended use. Information in this brochure may change without notice.