WELCOME Visit To IBS Factory IBS Superstructure In Malaysia 3 in 1
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1 WELCOME Visit To IBS Factory IBS Superstructure In Malaysia 3 in Industrialised Building System ( IBS ) is a system not a machine or component. Open System and Proprietary System is a Technology. Factory Location : 4m5!3m4!1s0x0:0x83b5d2a1afa0368b!8m2!3d !4d
2 1. One of the way to improve the outflow of currency. Is the utilization of industrial building system (IBS). 2. The low usage of IBS in Malaysia is due to the lack of enforcement besides other shortcoming of IBS adoption. 3. If independent enforcement is based on the contracts awards, the usage of IBS will higher. 4. Speed, Quality & Environment : - Production, Delivery & Installation - Decide by Client
3 Industrial Building Systems ( IBS ) is Cheaper than Conventional by 15% to 30% Speed, Quality & Environment 1. Industrialised building system is a system not a machine or component. 2. Open system or proprietary system is a technology. 3. Important element required to complete a building : Sequence of work 4. Building Responsibility by : 5. IBS Superstructure in Malaysia 3 in 1 : - System provider and manufacturer should provided installer of the building precast element. - Load bearing wall - Modular shear keys ( wet joint ) - Box system
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5 Important Elements Required to Complete a Building Sequence of Work : 5 Steps & No Variation Order Step 1 Drawing Conversion ( 2D to 3D ) 1 Month Step 2 Mould Fabrication 1 Month Step 3 Step 4 Step 5 Production Delivery Installation Numbering Decide by Client
6 Conventional Vs HC Precast System Schedule of Rate - Single Storey Semi - D House Fast & Easy Cost Comparison ( xls format : available online ) Website : Notes : Rate to be fill by you Rate that has been key in is automatically links to page 2 & page 3 Rate by HC Precast System Sdn Bhd
7 - 800 ft2 ( 2 units ) : RM 27, ( ex-factory ) / RM ft2 - Precast Element : 88% ( off site ) - Wet Work : 12% ( on site )
8 - 800 ft2 ( 2 units ) : RM 27, ( ex-factory ) / RM ft2 - Precast Element : 88% ( off site ) - Wet Work : 12% ( on site )
9 - 800 ft2 ( 2 units ) : RM 27, ( ex-factory ) / RM ft2 - Precast Element : 88% ( off site ) - Wet Work : 12% ( on site )
10 - 800 ft2 ( 2 units ) : RM 27, ( ex-factory ) / RM ft2 - Precast Element : 88% ( off site ) - Wet Work : 12% ( on site )
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16 HC PRECAST SYSTEM - Supply & Lay RM 900/m3 ex factory - - The wall is designed to provide adequate fire resistance according to demand ( with minimum 2 hours as per BS8110 ) - The system is designed and approved by PE endorsed by independent checker - Thickness of the wall can be customized according to requirement - Our design and casting are following strictly to British Standard Scopes Of Works For Superstructure : Frame & Wall Included : - Supply & install. - Superstructure design calculation. - Shop drawing for M&E location layout related to panel wall casting. ( Subject to client / consultant confirmation ) - Setting out (panel) : TBM for each block & 4+2 Boundary point per unit must be provided. - Mobile crane. Excluded : - Substructure design by others. - Contractor All Risks Insurance. - Security of our material & system works. - Temporary water & electricity supply. - Quarters for workers. - Access road at project site. - Storage yard at project site : 50mm thick crusher run base. - Supply & install metal door & window frame. - Supply & install M&E conduit. - Skim coat.
17 Shop drawing for M&E location layout related to panel wall casting : Subject to client / consultant confirmation Light & Fan Point 02 Power Point
18 Shop drawing for M&E location layout related to panel wall casting : Subject to client / consultant confirmation Switch Point 04 Tel & MATV Point
19 Shop drawing for M&E location layout related to panel wall casting : Subject to client / consultant confirmation Sanitary & Plumbing
20 Superstructure ( Frame & Wall ) : - By HC Precast System Sub- Structure By Other : - Appointed By Client 77 % 23 %
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31 SPEED ( step 3 to 5 ) : Decide by Client : Production, Delivery & Installation Future development 13 acres : 2,500 to 3,500 units of single storey ( 1000 ft2 ) per year Existing production 8 acres : 1,800 to 2,500 units of single storey ( 1000 ft2 ) per year
32 Step 3a : Quality Control & Assurance External transport to project G30 design mixed 14 hrs hoist Panel 18 hrs hoist Bay yard storage 7 days
33 Step 5a : Installation - Numbering
34 Step 5b : Sequence Installation Panel Guide 2. Panel Installation 3. Wall Prop installation 4. Vertical Adjust 5. Expending Cement 6. Rebar Installation
35 Step 5b : Sequence Installation Mould Installation 8. Wet joint Casting 9. Mould Dismantling 10. Half Slab installation 11. Rebar Install 12. RC Flat Roof Casting
36 Step 5d : Over View
37 Cost Saving Thin layer of cement screed to receive tiles.
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39 DESIGN BY YOU PRODUCE BY HC THANK YOU
Double Storey HC Precast System Drawing - 3D
Double Storey HC Precast System Drawing - 3D Superstructure ( Frame & Wall ) : - By HC Precast System Sub- Structure By Other : - Appointed By Client 77 % 23 % INDUSTRIALISED BUILDING SYSTEM ( IBS ) is
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