PRECAST REFRACTORY SHAPES FOR CEMENT INDUSTRY

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Gregory Mosley
5 years ago
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1 PRECAST REFRACTORY SHAPES FOR CEMENT INDUSTRY

2 Presentation Contents 1 Introduction 2 Products and Services 3 Precast Refractory Shapes 4 Technology 5 6 Applications Business Alliances

Introduction Dickinson Group of Companies was founded in 1910 followed by the establishment of its furnace service business in 1928.

3 Introduction Dickinson Group of Companies was founded in 1910 followed by the establishment of its furnace service business in The company has more than 85 years experience in providing Specialist Furnace and Industrial Services to the mining, metals smelting, mineral processing, thermal power generation and petrochemical refining industries. VISION Dickinson Group of Companies Vision is to be a Leading provider of Furnace and Industrial Services MISSION Dickinson Group of Companies purpose is to provide an integrated and multidisciplinary One Personalised Solution by offering essential furnace and industrial services, which increase productivity and performance together with reducing costs for our customers. CERTIFICATION Dickinson Group of Companies is certified to OSHAS 18001

4 Dickinson Geographic Presence - Footprint Office Locations Dickinson South Africa Dickinson Zambia Dickinson Mauritius Dickinson Tianjin China Dickinson Menco, Egypt Angola Representative Office

5 Dickinson Office & Workshops Total land area: 14,000 m 2 Total buildings (including offices, workshops & warehouses): 8,500 m 2

6 Services

7 Products

8 Industrial Sectors

9 Industries we serve Aluminium Glass Platinum Iron,Coke and Steel Copper Ferrochrome & Ferromanganese Cobalt Heavy Sands Nickel Power Plants Lead Smelter Cement & Lime Chemical & Petrochemical Power Generation Vanadium Ceramic Refractory Manufacturing

10 Global References

$Precast Refractory Shapes Over 25 years experience State-of-the-art Production Facilities Stringent Quality Control Measures Latest Polystyrene Cutting &$

11 Precast Refractory Shapes Over 25 years experience State-of-the-art Production Facilities Stringent Quality Control Measures Latest Polystyrene Cutting & Mould Design Technology 20 Ton Overhead Crane Capacity High Intensity Paddle Mixers (50kg to 1000kg) Reliable & Efficient Service Ensuring Extended Service Life

12 Latest Polystyrene Cutting & Mould Design Technology Every component is designed with the latest in 3D parametric computer modelling software State-of-the-art technology to produce the highest quality products for our customers. Experience Innovation Design expertise

High Intensity Paddle Mixers The new technology range of high intensity paddle mixers for more consistent mixing with the capacity to mix from 50kg

13 High Intensity Paddle Mixers The new technology range of high intensity paddle mixers for more consistent mixing with the capacity to mix from 50kg to 1000kg. The mixers have automatic water and mix timing functions. New adjustable high frequency vibrating tables able to handle big block casts.

$Environment-temperatures during installation and dry out influence the ability to drive off the chemically combined water The refractory materials are heated to a temperature between$

14 Programmable Drying Furnace New adjustable programmable drying furnace capable of drying precast blocks from 2,5 meters to 10 meters in length. Environment-temperatures during installation and dry out influence the ability to drive off the chemically combined water The refractory materials are heated to a temperature between 850 and 1000 C to form a ceramic bond.

$Benefits of Precast Refractory Shapes Modular Design Stringent Quality Control Faster Installation Controlled Dry Out Ease of installation and Repair Shortened repair times Consistent and controlled$

15 Benefits of Precast Refractory Shapes Modular Design Stringent Quality Control Faster Installation Controlled Dry Out Ease of installation and Repair Shortened repair times Consistent and controlled manufacturing process Unique purpose developed materials and shapes for each application Work done off site resulting in minimum interface with production Areas of higher wear can be engineered with optimal refractory materials Easier slag or dross removal due to lower porosity Less down time due to quicker installation and heat-up times are minimized Shapes from 1kg to 9 metric tons, resulting in less joints and faster installation

16 Precast Products for Ferrous and Non Ferrous Aluminium Melting Furnaces Coke Oven Boilers Rotary Kilns Sinter Plants Shaft Kilns Combustion Chambers Burners Launders Ladles Feed Chutes

17 Precast Products for Cement Industry Precast Bull Nose Kiln Hood Burners TAD Damper Cyclone Roofs

18 Precast Bull Nose ver 3 Clients Afrisam Ulco Lafarge Chilanga Lafarge Lichtenburg Kiln 3 Dangote Sephaku design stage

19 Precast Cyclone Roofs Cyclone Roofs Precast TAD Dampers Advantages: Speed of Installation Ease of repair No curing of Refractories

20 Precast Kiln Hood Modular Design Faster Installation Ease of Repair Controlled Dry Out

$Proper Refractory$

21 Precast Burners More than 12 months service life Correct mixing times Right amount of water Sufficient vibrating frequencies Proper Refractory Procedures Controlled Heatup procedure

22 Business Alliances USA FRANCE EGYPT DENMARK EGYPT SOUTH AFRICA UK GERMANY USA

23 Global Footprint Specialist and experienced personnel Global Alliances Dickinson Group Attributes and Benefits Inherent Innovative Culture State of the Art Equipment Certification: OSHAS 18001

Dickinson Group of Companies provides a One Personalised Solution and strives to be your preferred partner and supplier. www.dgrpint.

24 Dickinson Group of Companies provides a One Personalised Solution and strives to be your preferred partner and supplier. DICKINSON GROUP OF COMPANIES Corporate Head Office 10 Smuts Avenue P.O. Box 63 Vereeniging 1930 South Africa Tel: Fax: sales@dgrp.co.za

PRECAST REFRACTORIES. Allied Mineral Products, Inc.

PRECAST REFRACTORIES. Allied Mineral Products, Inc. PRECAST REFRACTORIES Allied Mineral Products, Inc. ALLIED S PRECAST CENTER Allied s precast center, was founded in 1995, in Columbus, Ohio when it acquired American Precast Refractories. Since then, the