TurnLine. Tungaloy Report No. 407-E. Innovative insert. provides superior economic advantages!

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William Hodge
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1 TurnLine Tungaloy Report No. 7-E w w w. t u n g a l o y. c o m Innovative insert provides superior economic advantages!

3 TurnLine Sharpness of positive inserts with twice the number of cutting edges

Economical double sided inserts with positive cutting

unique pocket ensures insert stability resulting in

s High rake angle WXGU3 s with positive cutting edges

1 Tools Unique design for optimal chip evacuation

4 Economical double sided inserts with positive cutting edge Innovative multi-cornered insert clamped into a unique pocket ensures insert stability resulting in superior machining performance. s High rake angle WXGU3 s with positive cutting edges WXGU DXGU73 s with positive cutting edges DXGU 3 1 Tools Unique design for optimal chip evacuation Dovetail structure ensures secure insert clamping. Coolant outlet directing to the cutting edge

Uniquely designed chipbreakers TS / JTS / TSW chipbreaker WXGU3 DXGU73.1 1 Excellent chip control, recommended for steel and stainless steel machining.

5 Uniquely designed chipbreakers TS / JTS / TSW chipbreaker WXGU3 DXGU Excellent chip control, recommended for steel and stainless steel machining. SS / JSS chipbreaker WXGU3 DXGU73 3 Generates low cutting forces, recommended for steel and stainless steel machining. New TSW chipbreaker (Wiper).1 1 L Off set: L = -.5 mm WXGU3 Chipbreakers for general purposes WXGU3 - TS / SS / TSW DXGU73 - TS / SS Reinforced cutting edge used at medium to low feeds in semi-finishing and finishing operations. Chipbreakers for small parts machining WXGU3 - J TS / J SS DXGU73 - J TS / J SS Extra sharp cutting edge used at low feeds for finishing operations. An excellent solution to reduce vibration. Excellent surface finishing and high efficiency for high feed machining. Application area Corner radius rε =.,.,. Depth of cut: Depth of cut: SS TS Feed: JTS JSS TSW Application area Corner radius rε =.1, Feed: 5

6 Cutting performance Depth of cut: Unique design which prevents vibration ap/f. OK OK OK OK 1.5 OK OK OK OK 1. OK OK OK OK.5 OK OK OK OK Feed: ISO positive insert Depth of cut: Steel shank diameter Workpiece Cutting speed Overhang length Coolant ap/f : ø1 mm : S5C / C5 : WXGU3L-TS AH75 : Vc = 15 m/min : 3 mm (L/D = 3) : Wet (internal supply). OK OK OK OK 1.5 OK OK OK OK 1. OK OK OK OK.5 OK OK OK OK Feed: Chip control Depth of cut: ap/f Depth of cut: mm mm ap/f Feed: Feed: Workpiece Toolholder Cutting speed Boring depth Coolant : S5C / C5 : WXGU3L-TS AH75 : A1M-SWLXR-D1 : Vc = 15 m/min : H = 3 mm (L/D = 3) : Wet (internal supply) Workpiece Toolholder Cutting speed Boring depth Coolant : SUS3 / X5CrNi1-9 : WXGU3L-SS AH75 : E1Q-SWLXR-D1 : Vc = 15 m/min : H = mm (L/D = 5) : Wet (internal supply) Wiper performance Workpiece Toolholder Cutting speed Depth of cut Hole depth Coolant : S5C / C5 : WXGU3L-TSW CCMT9T3-**(Without wiper) : E1R-SWLXR-D1 : Vc = 15 m/min : ap =.5 mm : H = mm (L/D = 3) Wet (internal supply) Roughness Ra (µm) TSW Without wiper Feed:

7 Internal toolholders SWLXR/L Boring & internal facing ø m 95 f h øds α rε L L1 Steel shank Cat. No Stock Min bore dia. θ Dimensions (mm) Std. corner radius Right hand (R) shown Wrench Torque R L ødm øds f L1 L h f θ α rε (N m) A1K-SWLXR/L-D WXGU3** A1M-SWLXR/L-D WXGU3** A1Q-SWLXR/L-D WXGU3** AR-SWLXR/L-D WXGU3** Clamping screw Carbide shank Cat. No Stock Min bore dia. R L ødm øds f L1 L h f θ α rε (N m) E1M-SWLXR/L-D WXGU3** E1Q-SWLXR/L-D WXGU3** E1R-SWLXR/L-D WXGU3** ES-SWLXR/L-D WXGU3** 1 Right hand toolholders (R) are used with left hand inserts (L) Left hand toolholders (L) are used with right hand inserts (R) Dimensions (mm) Std. corner radius Clamping screw Wrench Torque WXGU3 L SWLXR SWLXL WXGU3 R 1 Right hand toolholder with left hand insert shown Left hand toolholder with right hand insert shown : Stocked items 7

SDXXR/L Boring & internal facing ø m h 15.5 1 f øds fα rε L L1 Steel shank Cat. No θ R L ødm øds f L1 L h f θ α rε (N m) A1K-SDXXR/L7-D13 13 1 7. 15 9. -1-1. A1M-SDXXR/L7-D1 1 1. 15 11. -1-1. A1Q-SDXXR/L7-D 1 1.

8 SDXXR/L Boring & internal facing ø m h f øds fα rε L L1 Steel shank Cat. No θ R L ødm øds f L1 L h f θ α rε (N m) A1K-SDXXR/L7-D A1M-SDXXR/L7-D A1Q-SDXXR/L7-D AR-SDXXR/L7-D Carbide shank Cat. No Stock Stock Min bore dia. Min bore dia. Dimensions (mm) Dimensions (mm) Std. corner radius Std. corner radius Right hand (R) shown Wrench Torque R L ødm øds f L1 L h f θ α rε (N m) E1M-SDXXR/L7-D E1Q-SDXXR/L7-D E1R-SDXXR/L7-D ES-SDXXR/L7-D Clamping screw Clamping screw Wrench Torque 1 Right hand toolholders (R) are used with left hand inserts (L) Left hand toolholders (L) are used with right hand inserts (R) : Stocked items DXGU73 L SDXXR SWLXL DXGU73 R 1 Right hand toolholder with left hand insert shown Left hand toolholder with right hand insert shown

9 SDZXR/L Back boring ø m L 93 h α f øds L3 rε f L1 θ Steel shank Cat. No R L ødm øds f L1 L L3 h f θ α rε (N m) A1M-SDZXR/L7-D R/L A1Q-SDZXR/L7-D R/L AR-SDZXR/L7-D R/L Carbide shank Cat. No Stock Stock Min bore dia. Min bore dia. Dimensions (mm) Dimensions (mm) Std. corner radius Std. corner radius R L ødm øds f L1 L L3 h f θ α rε (N m) E1Q-SDZXR/L7-D E1R-SDZXR/L7-D Clamping screw Clamping screw Right hand (R) shown Wrench Torque Wrench Torque R/L R/L 1 Right hand toolholders (R) are used with right hand inserts (R) Left hand toolholders (L) are used with left hand inserts (L) : Stocked items DXGU73 R SDZXR SDZXL DXGU73 L 1 Right hand toolholder with right hand insert shown Left hand toolholder with left hand insert shown Marking hand is marked by "R" or "L" 9

New s Trigon to medium cutting (For swiss type automatic lathes) (Low cutting force) (For swiss type automatic lathes) to medium cutting (Wiper) (Low cutting force) Chipbreaker

35 3.1.7 <.1* WXGU31ML-JSS.35 3.1.7 <.1* WXGU3MR-JSS.35 3.1.7 <.* WXGU3ML-JSS.35 3.1.7 <.* 3º TS 1 WXGU3R-TS.35 3.1.7. WXGU3L-TS.35 3.1.7. WXGU3R-TS.35 3.1.7..1 WXGU3L-TS.35 3.1.7. WXGU3R-TS.... 1..35 3.1.7. WXGU3L-TS.35 3.1.7. TSW 1 WXGU3R-TSW.

No. Coated Coated cermet Cermet Carbide New New New AH75 GT953 Grades GT53 NS953 NS53 KS5F Dimensions (mm) I.C. dia. Thickness Hole dia. Corner radius 3º.... 1.

10 New s Trigon to medium cutting (For swiss type automatic lathes) (Low cutting force) (For swiss type automatic lathes) to medium cutting (Wiper) (Low cutting force) Chipbreaker Application Appearance (Cross section) f - a p ød s ød1 rε JTS 1 WXGU31MR-JTS <.1*. 1.5 WXGU31ML-JTS <.1* 1..5 WXGU3MR-JTS <.* WXGU3ML-JTS <.*.1 1º JSS 1 WXGU31MR-JSS <.1* WXGU31ML-JSS <.1* WXGU3MR-JSS <.* WXGU3ML-JSS <.* 3º TS 1 WXGU3R-TS WXGU3L-TS WXGU3R-TS WXGU3L-TS WXGU3R-TS WXGU3L-TS TSW 1 WXGU3R-TSW WXGU3L-TSW WXGU3R-TSW WXGU3L-TSW º 1º SS 1 WXGU3R-SS WXGU3L-SS WXGU3R-SS WXGU3L-SS Cat. No. Coated Coated cermet Cermet Carbide New New New AH75 GT953 Grades GT53 NS953 NS53 KS5F Dimensions (mm) I.C. dia. Thickness Hole dia. Corner radius 3º * JTS and TSS have minus tolerance of corner radius. : Stocked items : Available in Jul. 1 : Discontinued items 1

55 Rhombic to medium cutting (For swiss type automatic lathes) (Low cutting force) (For swiss type automatic lathes) to

DXGU731MR-JTS.35 3.1.7 <.1*. 1.5 DXGU731ML-JTS.35 3.1.7 <.1* 1..5 DXGU73MR-JTS.35 3.1.7 <.* DXGU73ML-JTS.35 3.1.7 <.*.1 1º JSS 1 DXGU731MR-JSS.

35 3.1.7. DXGU73R-TS.35 3.1.7..1 DXGU73L-TS.35 3.1.7. DXGU73R-TS.... 1..35 3.1.7. DXGU73L-TS.35 3.1.7. SS 1 DXGU73R-SS.35 3.1.7. DXGU73L-SS.

AH75 New GT953 Grades Coated Coated Cermet Carbide cermet GT53 New NS953 NS53 New KS5F Dimensions (mm) I.C. dia.

11 55 Rhombic to medium cutting (For swiss type automatic lathes) (Low cutting force) (For swiss type automatic lathes) to medium cutting (Low cutting force) Chipbreaker Application Appearance (Cross section) f - a p ød s ød1 rε JTS 1 DXGU731MR-JTS <.1*. 1.5 DXGU731ML-JTS <.1* 1..5 DXGU73MR-JTS <.* DXGU73ML-JTS <.*.1 1º JSS 1 DXGU731MR-JSS <.1* DXGU731ML-JSS <.1* DXGU73MR-JSS <.* DXGU73ML-JSS <.* 3º TS 1 DXGU73R-TS DXGU73L-TS DXGU73R-TS DXGU73L-TS DXGU73R-TS DXGU73L-TS SS 1 DXGU73R-SS DXGU73L-SS DXGU73R-SS DXGU73L-SS º Cat. No. AH75 New GT953 Grades Coated Coated Cermet Carbide cermet GT53 New NS953 NS53 New KS5F Dimensions (mm) I.C. dia. Thickness Hole dia. Corner radius 3º * JTS and TSS have minus tolerance of corner radius. : Stocked items : Available in Jul. 1 : Discontinued items 11

12 Standard cutting conditions ISO Workpiece materials Low carbon steels SS, SM9, S5C etc. Carbon steels S5C, S55C/ C5, C55 etc. Low alloy steels SCM15 etc. Alloy steels SCM, SCr / CrMo, Cr etc. Stainless steels (Austenitic) SUS3, SUS31 / X5CrNi1-9, X5CrNiMo17-1- etc. Stainless steels (Martensitic and ferritic) SUS3, SUS1 / XCr17, XCr13 etc. Stainless steels (Precipitation hardening) SUS3 / X5CrNiCuNb1- etc. Grey cast irons FC5 / GG5 etc. Ductile cast irons FCD7 / GGG7 etc. Non ferrous Metals Aluminum alloy etc. Non ferrous Metals Cu Alloy etc. First Choice For surface finish For wear resistance Cutting speed Depth of cut Feed (High speed) Vc (m/min) AH NS GT AH NS GT AH NS GT AH NS GT AH AH AH AH NS GT AH NS GT KS5F KS5F AH75 TUNGALOY - Versatile PVD coated grade suitable for a wide range of work materials. - Demonstrates excellent balance of wear and fracture resistance. GT953 TUNGALOY - Coated cermet grade with premium coating demonstrates exceptional wear resistance. - Provides remarkable performance in finishing of steels during high speed machining. NS953 TUNGALOY - Versatile cermet grade with incredible fracture and wear resistance. - Provides long tool life and excellent surface appearance in finishing to medium cutting of steels. KS5F - Micro-grain cemented carbide in which wear resistance and impact resistance are balanced. - The homogeneous fine-grained structure contribute to the excellent resistance of wear, fracture, and chip welding! 1

Practical examples Workpiece type Toolholder Grade Machine parts A1K-SWLXR-D1 WXGU3L-TS AH75 S5C / C5 mm 3 mm Machine parts E1Q-SWLXR-D1 WXGU3L-TS AH75 SCrH / Cr(H) 55 mm Workpiece material ø1.

13 Practical examples Workpiece type Toolholder Grade Machine parts A1K-SWLXR-D1 WXGU3L-TS AH75 S5C / C5 mm 3 mm Machine parts E1Q-SWLXR-D1 WXGU3L-TS AH75 SCrH / Cr(H) 55 mm Workpiece material ø1. ø1 ø1 Cutting speed : Vc (m/min) Feed : Depth of cut : Machining Coolant Cutting conditions ~. Internal turning (continuous cutting) Wet Internal profiling (continuous cutting) Wet Results Number of pieces (pcs / corner) Competitor Tool life improved 3%! DoMiniTurn shows remarkable chip control and prevents machine stoppages caused by chip wrapping. Cycle time (sec / piece) 1 Competitor Machining time reduced by 5%! Previously: Machined from both ends. DoMiniTurn: Machined from ONE end with a 55 mm depth. This reduces machining time, set ups and tool costs significantly. 13

Workpiece type Toolholder Grade Bearing Rarts A1K-SWLXR-D1 WXGU3L-TS NS953 New SCM35 / 3CrMo 5 mm Machine Parts ES-SWLXR-D WXGU3L-TS NS953 New S5C / C5 mm Workpiece material ø1 ø5 Cutting speed : Vc

15.1..5 Internal Turning (continuous cutting) Wet Internal Turning (continuous cutting) Wet Results Number of pieces (pcs / insert) 15 1 5 Competitor Tool life improved %!

14 Workpiece type Toolholder Grade Bearing Rarts A1K-SWLXR-D1 WXGU3L-TS NS953 New SCM35 / 3CrMo 5 mm Machine Parts ES-SWLXR-D WXGU3L-TS NS953 New S5C / C5 mm Workpiece material ø1 ø5 Cutting speed : Vc (m/min) Feed : Depth of cut : Machining Coolant Cutting conditions Internal Turning (continuous cutting) Wet Internal Turning (continuous cutting) Wet Results Number of pieces (pcs / insert) Competitor Tool life improved %! DoMiniTurn demonstrated times longer tool life per corner against competitors. Also, total tool life of DoMiniTurn insert increased by times. Number of pieces (pcs / insert) 3 1 Competitor Tool life improved 3%! DoMiniTurn achieved 1. longer tool life than conventional positive type. While current item has only cutting edges, DoMiniTurn has corner available. 1

15 Workpiece type Toolholder Grade Machine Parts A1Q-SWLXR-D1 WXGU3L-TSW New AH75 S5C / C5 5 mm Machine Parts E1Q-SWLXR-D1 WXGU3L-TSW GT953 New SCM35 / 3CrMo mm Workpiece material ø ø1 Cutting speed : Vc (m/min) Feed : Depth of cut : Machining Coolant Cutting conditions Internal Turning (continuous cutting) Wet Internal Turning (continuous cutting) Wet Results Competitor Cycle time (sec / pieces) 7.1 Machining time reduced 3%! DoMiniTurn demonstrated surface finish equal to conventional type even with 1.5 times more efficient machining. Also, DoMiniTurn contributed to cycle time reduction, which increased productivity by 3%. Cycle time (sec / pieces) Competitor. Machining time reduced 3%! DoMiniTurn wiper insert offered surface finish as fine as conventional type without chattering even with 1.5 higher feed rate. Workpiece type Toolholder Grade Machine Parts A1K-SWLXR-D1 WXGU3L-SS KS5F New CAC / Bronze casting mm Machine Parts A1M-SDXXR-D1 DXGU73L-TS KS5F New A55 (Al - Mg) 3 mm Workpiece material ø15 ø1 Cutting speed : Vc (m/min) Feed : Depth of cut : Machining Coolant Cutting conditions Internal Turning (continuous cutting) Wet Internal Turning (continuous cutting) Wet Results Number of pieces (pcs / insert) Competitor Tool life improved %! DoMiniTurn machined 7 pcs per insert with corners available, which is double the current item. Number of pieces (pcs / insert) Competitor Tool life improved %! DoMiniTurn achieved the same tool life as competitor's with 3 cornered postive-type. corners, which is double the conventional, allowed DoMiniTurn to increase twice the number of workpieces processed per insert. 15

16 Tungaloy Corporation (Head office) 11-1 Yoshima-Kogyodanchi Iwaki-city, Fukushima, Japan Phone: Fax: Tungaloy America, Inc. 37 N Ventura Drive Arlington Heights,IL, U.S.A. Phone: Fax: Tungaloy Canada 3 Elgin St. Unit 3 Brantford, Ontario N3S 7P7, Canada Phone: Fax: Tungaloy de Mexico S.A. C Los Arellano 113, Parque Industrial Siglo XXI Aguascalientes, AGS, Mexico 9 Phone: Fax: Tungaloy do Brasil Comércio de Ferramentas de Corte Ltda. Rua dos Sabias N Vinhedo, São Paulo, Brazil Phone: Fax: Tungaloy Germany GmbH An der Alten Ziegelei 1 D-79 Monheim, Germany Phone: Fax: Tungaloy France S.A.S. ZA Courtaboeuf - Le Rio 1 rue de la Terre de feu F-9195 Courtaboeuf Cedex, France Phone: Fax: Tungaloy Italia S.r.I. Via E. Andolfato 1 I-1 Milano, Italy Phone: Fax: Tungaloy Czech s.r.o. Turanka 115 CZ-7 Brno, Czech Republic Phone: Fax: Tungaloy Ibérica S.L. C/Miquel Servet, 3B, Nau 7 Pol. Ind. Bufalvent ES-3 Manresa (BCN), Spain Phone: Fax: Tungaloy Scandinavia AB S:t Lars Väg A SE-7 Lund, Sweden Phone: Fax: Tungaloy Rus, LLC 3-D Harkovsky Lane 39 Belgorod, Russia Phone: Fax: Tungaloy Polska Sp. z o.o. ul. Genewska 3-93 Warszawa, Poland Phone: Fax: Tungaloy U.K. Ltd The Technology Centre, Wolverhampton Science Park Glaisher Drive, Wolverhampton West Midlands WV1 9RU, UK Phone: Fax: salesinfo@tungaloyuk.co.uk Tungaloy Hungary Kft Erzsébet királyné útja 15 H-11 Budapest, Hungary Phone: Fax: info@tungaloytools.hu Tungaloy Turkey Dudullu Organize Sanayi Bolgesi DES Sanayi Sitesi 1 Cadde Ticaret Merkezi No.3/ Umraniye Istanbul, TURKEY Phone: Fax: info@tungaloy.com.tr Tungaloy Benelux b.v. Tjalk 7 NL-11 NZ Bodegraven, Netherlands Phone: Fax: Tungaloy Croatia Malinska 13 Samobor, Croatia Phone: Fax: Tungaloy Cutting Tool (Shanghai) Co.,Ltd. Rm No 1 No. Zhabei Jiangchang No.3 Rd Shanghai 3, China Phone: Fax: Tungaloy Cutting Tool (Thailand) Co.,Ltd. TCIF Tower th Fl. 15/5-7 Bangna-Trad Road km.5 Bangna, Bangna, Bangkok 1 Thailand Phone: Fax: Tungaloy Singapore (Pte.), Ltd. 31 Kaki Bukit Road 3, #5-19 TechLink Singapore 171 Phone: Fax: Tungaloy India Pvt. Ltd. Unit#13, B wing, th floor Kamala Mills Compound Trade World, Lower Parel (West) Mumbai India Phone: Fax: Tungaloy Korea Co., Ltd #131, Byucksan Digital Valley 5-cha Beotkkot-ro, Geumcheon-gu Seoul, Korea Phone: Fax: Tungaloy Malaysia Sdn Bhd 5 K-, Kelana Mall, Jalan SS/1 Kelana Jaya, 731 Petaling Jaya, Selangor Darul Ehsan Malaysia Phone: Fax: Tungaloy Australia Pty Ltd PO Box 3, Rowville, Victoria 317, Australia Phone: Fax: PT. Tungaloy Indonesia Kompleks Grand Wisata Block AA-1 No.3-5 Cibitung Bekasi 1751, Indonesia Phone: Fax: follow us at: facebook.com/tungaloyjapan twitter.com/tungaloyjapan To see this product in action visit: Distributed by: DOWNLOAD Dr.Carbide App ISO 91 Certifi ed QCJ5 Tungaloy Corporation 1/1/199 ISO 11 Certifi ed EC97J113 Tungaloy Group Japan site and Asian production site /11/1997 Produced from Recycled paper Jul. 1 (TJ)

TAC boring bars. Sharpness of positive inserts with twice the number of cutting edges

TAC boring bars. Sharpness of positive inserts with twice the number of cutting edges Keeping the Customer First Tungaloy Report No. 407-E TAC boring bars NEW Sharpness of positive inserts with twice the number of cutting edges Features Uniquely designed double sided insert Minimum bore