Innovative Tool for Machining Efficiency and Tool Economy

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Kathryn Harper
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1 TurnLine Tungaloy Report No. 520-G Innovative Tool for Machining Efficiency and Tool Economy

2 ACCELERATED MACHINING

3 TurnLine Unique insert geometry, combined with two types of dedicated holders, for Accelerated Machining

4 Economical, 10-cornered insert ensures high machining efficiency - Available in 2 types of holders: HD type for large depths of cut and HF type for high feed turning - Maximum 7 mm depth of cut, or maximum 2.0 mm feed per rev is attainable! Economical 10-cornered, double-sided, M-class insert Achieves outstanding cost efficiency over standard ISO inserts New MNW style chipbreaker Features protrusions on the rake face to facilitate smooth chip control, while achieving high crater wear resistance Dovetail clamping Ensures secure insert retention while promoting smooth chip flow thanks to the integration of lever lock and dovetail clamping methods. Flat Wiper Built in the cutting edge to achieve superior machining surface at higher feed rates! / clamp contact cross section Holder selections Available in 2 types: - HD holder for large depths of cut - HF holder for high feed turning s are interchangeable between these two holders. 4 TurnTenFeed

5 ACCELERATED MACHINING Features of Holders HD holder For High Depth of Cut HF holder For High Feed Max. D.O.C *7 mm Max. Feed *2.0 mm/rev * : POMG MNW Grade properties Application New Grade Specific gravity Substrate Hardness (HRA) T.R.S. (GPa) Coating layer Main Composition Thickness (μm) T Ti compound + Al2O3 18 New T Ti (C,N) + Al2O3 16 T Ti compound + Al2O3 16 Application Area Two types of holders to cover a wide range of applications!! POMG MNW POMG MNW Depth of cut : ap (mm) HD type HF type Depth of cut : ap (mm) HD type HF type Feed : f (mm/rev) Feed : f (mm/rev) 5

6 WF H HF B WF H HF B PPXOR/L-HD Lever lock holder, with 48.5 approach angle, negative 108 pentagonal insert 48.5 RE Cutting edge style X KAPR LH LF Designation H B LF LH HF WF KAPR RE PPXOR/L2525M11-HD POMG PPXOR/L3232P13-HD POMG SPARE PARTS Designation Shim Spring Lever Clamping screw Wrench PPXOR/L2525M11-HD LSPO53 LSP5 LCL5 LCS5 P-3 PPXOR/L3232P13-HD LSPO63 LSP6 LCL6 LCS6 P-4 PPXOR/L-HF Lever lock holder, with 22.5 approach angle, for negative 108 pentagonal insert 22.5 RE Cutting edge style X KAPR LH LF Designation H B LF LH HF WF KAPR RE PPXOR/L2525M11-HF POMG PPXOR/L3232P13-HF POMG SPARE PARTS Designation Shim Spring Lever Clamping screw Wrench PPXOR/L2525M11-HF LSPO53 LSP5 LCL5 LCS5 P-3 PPXOR/L3232P13-HF LSPO63 LSP6 LCL6 LCS6 P-4 Note : Since the corner angle of TurnTenFeed insert is 108, the workpiece corner may require additional post-process to remove stock to achieve a right angle. INSERT POMG-MNW BS 108 RE IC D1 Designation Grade RE IC L BS S D 1 T9215 T9125 T9225 POMG MNW L S POMG MNW : Line-up : To be released in 2019 summer 6 TurnTenFeed

ACCELERATED MACHINING STANDARD CUTTING CONDITIONS For HD holder (High Depth of Cut) ISO Depth of cut ap (mm) Feed f (mm/rev) Cutting speed Vc (m/min) T9215 T9125 T9225 POMG110612-MNW 0.8-5.5 0.4-1.

7 ACCELERATED MACHINING STANDARD CUTTING CONDITIONS For HD holder (High Depth of Cut) ISO Depth of cut ap (mm) Feed f (mm/rev) Cutting speed Vc (m/min) T9215 T9125 T9225 POMG MNW POMG MNW For HF holder (High Feed) ISO Depth of cut ap (mm) Feed f (mm/rev) Cutting speed Vc (m/min) T9215 T9125 T9225 POMG MNW POMG MNW PRACTICAL EXAMPLES Workpiece type Holder Grade Forged steel pipe PPXOR3232P13-HD POMG MNW T9125 9%Cr Bar work PPXOR3232P13-HF POMG MNW T9125 SCM mm 600 mm Workpiece material ø1000 ø180 Cutting conditions Cutting speed: Vc (m/min) Feed : f (mm/rev) Depth of cut : ap (mm) Coolant x 11 passes Dry Wet Results Metal removal rate (cc/min) Competitor Productivity 2.3 times! Metal removal rate (cc/min) Competitor Productivity 1.6 times! MRR has improved by 2.3 times over standard ISO turning insert. TurnTenFeed ensures machining stability at high feed rates. MRR has improved by 1.6 times over standard ISO insert. A combination of high feed geometry insert with MNW chipbreaker provided light cutting action, improving tool life 5 times. 7

8 Tungaloy Corporation (Head office) 11-1 Yoshima-Kogyodanchi Iwaki-city, Fukushima, Japan Phone: Fax: Tungaloy America, Inc N Ventura Drive Arlington Heights,IL 60004, U.S.A. Phone: Fax: Tungaloy Canada 432 Elgin St. Unit 3 Brantford, Ontario N3S 7P7, Canada Phone: Fax: /ca Tungaloy de Mexico S.A. C Los Arellano 113, Parque Industrial Siglo XXI Aguascalientes, AGS, Mexico Phone: Fax: /mx Tungaloy do Brasil Ltda. Avd. Independencia N4158 Residencial Flora Vinhedo, São Paulo, Brasil Phone: Fax: /br Tungaloy Germany GmbH An der Alten Ziegelei 1 D Monheim, Germany Phone: Fax: Tungaloy France S.A.S. ZA Courtaboeuf - Le Rio 1 rue de la Terre de feu F Courtaboeuf Cedex, France Phone: Fax: Tungaloy Italia S.r.I. Via E. Andolfato 10 I Milano, Italy Phone: Fax: Tungaloy Czech s.r.o. Turanka 115 CZ Brno, Czech Republic Phone: Fax: Tungaloy Ibérica S.L. C/Miquel Servet, 43B, Nau 7 Pol. Ind. Bufalvent ES Manresa (BCN), Spain Phone: Fax: Tungaloy Scandinavia AB Bultgatan Kungälv, Sweden Phone: Tungaloy Rus, LLC , Moscow, Andropov Avenue, 18, building 7, 11th floor (office 3). Metro station Technopark. Business center «I-Land». Phone: /ru Tungaloy Polska Sp. z o.o. ul. Genewska Warszawa, Poland Phone: Fax: /pl Tungaloy U.K. Ltd The Technology Centre, Wolverhampton Science Park Glaisher Drive, Wolverhampton West Midlands WV10 9RU, UK Phone: Fax: /uk salesinfo@tungaloyuk.co.uk Tungaloy Hungary Kft Erzsébet királyné útja 125 H-1142 Budapest, Hungary Phone: Fax: /hu info@tungaloytools.hu Tungaloy Turkey Dudullu OSB 4. Cad No: Ümraniye Istanbul, TURKEY Phone: Fax: tr info@tungaloy.com.tr Tungaloy Benelux b.v. Tjalk 70 NL-2411 NZ Bodegraven, Netherlands Phone: Fax: Tungaloy Croatia Ulica bana Josipa Jelačića 87, Samobor Phone: Fax: Tungaloy Cutting Tool (Shanghai) Co.,Ltd. Rm No 401 No.88 Zhabei Jiangchang No.3 Rd Shanghai , China Phone: Fax: /cn Tungaloy Cutting Tool (Thailand) Co.,Ltd. Interlink tower 4th Fl. 1858/5-7 Bangna-Trad Road km.5 Bangna, Bangna, Bangkok Thailand Phone: Fax: Tungaloy Singapore (Pte.), Ltd. 62 Ubi Road 1, #06-11 Oxley BizHub 2 Singapore Phone: Fax: /sg Tungaloy Vietnam LE 04-38, Lexington Residence 67 Mai Chi Tho, Dist. 2, Ho Chi Minh City, Vietnam Phone: Fax: /sg Tungaloy India Pvt. Ltd. Indiabulls Finance Centre, Unit # 902-A, 9th Floor, Tower 1, Senapati Bapat Marg, Elphinstone Road (West), Mumbai , India Phone: Fax: /in Tungaloy Korea Co., Ltd #1312, Byucksan Digital Valley 5-cha Beotkkot-ro 244, Geumcheon-gu Seoul, Korea Phone: Fax: /kr Tungaloy Malaysia Sdn Bhd 50 K-2, Kelana Mall, Jalan SS6/14 Kelana Jaya, Petaling Jaya, Selangor Darul Ehsan Malaysia Phone: Fax: /my Tungaloy Australia Pty Ltd PO Box 2232, 68/1470 Ferntree Gully Road, Knoxfield Victoria 3180, Australia Phone: Fax: au PT. Tungaloy Indonesia Kompleks Grand Wisata Block AA-10 No.3-5 Cibitung Bekasi 17510, Indonesia Phone: Fax: /id follow us at: facebook.com/tungaloyjapan twitter.com/tungaloyjapan To see this product in action visit: Distributed by: DOWNLOAD Dr. Carbide App AS9100 Certifi ed ISO14001 Certifi ed EC97J Produced from Recycled paper Nov (TJ)

FEED the SPEED! PROMOTIONS. Valid from January 1 to June 30,

FEED the SPEED! PROMOTIONS. Valid from January 1 to June 30, FEED the SPEED! PROMOTIONS www.tungaloy.com/us PROMO CODE TG076 Economical insert with 4 cutting edges clamped into a uniquely designed pocket for high precision grooving and parting off operations New