M4000 High performance made universal.

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1 _ MACHINING COMPETENCE M4000 High performance made universal. Product competence Milling

2 MILLING COMPETENCE COMBINED IN ONE UNIVERSAL SYSTEM. Shoulder milling cutter M4132 Ø mm a pmax = 9 mm Adapter types ScrewFit Weldon shank Shell mill Shoulder milling Roughing Shoulder milling Finishing Face milling Roughing Inclined plunging Pocket milling Circular interpolation milling Plunging Slot milling Chamfering 2

M4002 high-feed milling cutter Ø 25 66 mm a pmax = 1.

3 M4002 high-feed milling cutter Ø mm a pmax = 1.5 mm Adapter types ScrewFit Shell mill Chamfer milling cutter M4574 Ø mm κ = 45 Adapter types ScrewFit Straight shank System indexable inserts SD.. 09T3.. powered by Tiger tec Silver ONE INDEXABLE INSERT SHAPE AND ALMOST ANYTHING IS POSSIBLE Cost efficiency when milling and high flexibly The M4000 is the universal system solution for all users that want to keep many options open when milling: The M4000 masters all machining tasks using one uniform indexable insert shape. The low storage and procurement costs clearly indicate that this system places particular emphasis on cost efficiency. Efficiency is also maximised thanks to extremely easy handling and impressive performance data across the M4000 tool family. Whether it is a shoulder milling cutter, a high-feed milling cutter or a chamfer milling cutter the system indexable inserts can be used in all tools within the M4000 range. 3

4 ECONOMY AND EFFICIENCY IMPLEMENTED CONSISTENTLY. Cutting-material costs per component Tool life T Competition Competition M4132 Walter Up to 50 % reduction M4132 Walter Up to +130 % [%] [min.] SLIM SYSTEM, BROAD RANGE High performance simple and clearly laid out Walter s tool bodies and indexable inserts are used wherever process reliability is more than just words. Compromising on process reliability is unthinkable, even with such a universal tool solution as the M4000. The decisive advantage begins with the cutting material. Almost every machining process can be carried out highly efficiently using the entire force of the system indexable inserts. The entire M4000 tool family including all future tools can be equipped with a single indexable insert shape. Whether it is a chamfer milling cutter, a shoulder milling cutter or a high-feed milling cutter the system indexable inserts are at home on every M4000 tool body. Depending on the application, two different geometries are available. The universal one F57, and the stable one D57. A specific wave profile on the flank face provides the necessary overview at all times, making it easy to visually identify the different geometries.the stable geometry is only marked with one wave whereas the universal variant has two waves on the flank face. 4

indexable inserts Fully ground circumference with wiper facet: For optimum precision on the workpiece M4574 chamfer milling cutter Application notes on all M4000 tools The Walter Tool ID and

circumference with facet: For improved surfaces Sintered circumference with large corner radius: For maximum cutting-corner stability The system indexable inserts also have different graphic markings

There is no restriction on fields of application and it can also hold special indexable inserts.

5 System indexable inserts SD.. 09T3.. powered by Tiger tec Silver Quadratic, positive basic shape Ground base Several geometry and insert styles M4132 shoulder milling cutter Can also be optionally fitted with specially adapted indexable inserts Fully ground circumference with wiper facet: For optimum precision on the workpiece M4574 chamfer milling cutter Application notes on all M4000 tools The Walter Tool ID and important additional information also appear on tools with small cutting diameters M4002 high-feed milling cutter Can also be optionally fitted with specially adapted indexable inserts Sintered circumference with facet: For improved surfaces Sintered circumference with large corner radius: For maximum cutting-corner stability The system indexable inserts also have different graphic markings on the rake face which can be used as a guide when changing the cutting edge. But the M4000 system can do much more. There is no restriction on fields of application and it can also hold special indexable inserts. For the high-feed milling cutter, a circumference-sintered insert with facet is included in the program range for improved surfaces. The maximum cutting edge stability provides a further variant with a large corner radius. As an option, a circumference-ground indexable insert with additional facet is specially available for the M4132 shoulder milling cutter to provide maximum precision. Easy to distinguish thanks to visual characteristics D57 F57 The different geometries are easy to identify visually: D57 the stable one = one wave F57 the universal one = two waves Identification markings for the four cutting edges 5

INCREASED RESPONSIBILITY, REDUCED POWER REQUIREMENT. Power requirement comparison Competition Ø 63 Z=7 M4132 shoulder milling cutter Ø 63 Z=7 Pmot [kw] M4132 Walter Competition -14.

6 INCREASED RESPONSIBILITY, REDUCED POWER REQUIREMENT. Power requirement comparison Competition Ø 63 Z=7 M4132 shoulder milling cutter Ø 63 Z=7 Pmot [kw] M4132 Walter Competition % Workpiece material 42CrMo4 Cutting diameter D c [mm] 63 Cutting speed v c [m/min] 188 Feed per tooth f z [mm] 0.2 Cutting depth a p [mm] 3 Cutting width a e [mm] 31.5 Coolant Dry [kw] Responsibility that pays off As costs and environmental aspects often go hand in hand, it is worth looking a little more closely, particularly at power requirements. Today, continually rising energy costs call for tools in a brand new efficiency class: At least as powerful as before, but economical and environmentally friendly like never before. The M4000 can meet that ambitious objective with impressive measured values. Compared with similar tools on the market, comprehensive tests prove that the M4000 power requirements have been reduced significantly. Easy-cutting geometries, an increased clearance angle and an optimised installation position are important construction features that help to use energy in the production environment in an extremely economical manner. The savings potential that has been proven in practice is over 14 %. As a result, the M4000 makes a valuable contribution to resource-saving and therefore more economical production. 6

Borneo INVESTING IN THE FUTURE WITH CO 2 COMPENSATION Thinking ahead means compensating our CO 2 High environmental

Using the M4000, Walter and its renowned parter FirstClimate have now shown that the powerful tool system can already be

From procuring the raw materials, developing and manufacturing through to packaging and storage the entire CO 2

The CO 2 footprint that is determined in this way is the binding basis for the Walter Green Compensation project on Borneo

7 Borneo INVESTING IN THE FUTURE WITH CO 2 COMPENSATION Thinking ahead means compensating our CO 2 High environmental standards have been firmly anchored in Walter s company culture for many years. Using the M4000, Walter and its renowned parter FirstClimate have now shown that the powerful tool system can already be manufactured with 100 % CO 2 compensation. Together with FirstClimate, Walter has offset the entire supply chain. From procuring the raw materials, developing and manufacturing through to packaging and storage the entire CO 2 requirement was offset and documented in accordance with ISO The CO 2 footprint that is determined in this way is the binding basis for the Walter Green Compensation project on Borneo s southern coast: Preserving the Tanjung Puting National Park, acquiring land-use rights along the national park borders to prevent deforestation in favour of palm oil plantations, reforesting and protecting the habitat of endangered orangutans. 7

Walter AG Derendinger Straße 53, 72072 Tübingen Postfach 2049, 72010 Tübingen Germany www.walter-tools.com Walter GB Ltd. Bromsgrove, England +44 (1527) 839 450, service.uk@walter-tools.

China +86 (510) 8241 9399, service.cn@walter-tools.com Walter AG Singapore Pte. Ltd. +65 6773 6180, service.sg@walter-tools.com Walter Korea Ltd.

8 Walter AG Derendinger Straße 53, Tübingen Postfach 2049, Tübingen Germany Walter GB Ltd. Bromsgrove, England +44 (1527) , Walter Kesici Takımlar Sanayi ve Ticaret Ltd. Şti. Istanbul, Türkiye +90 (216) Pbx, Walter Wuxi Co. Ltd. Wuxi, Jiangsu, P.R. China +86 (510) , Walter AG Singapore Pte. Ltd , Walter Korea Ltd. Anyang-si Gyeonggi-do, Korea +82 (31) , Walter Tools India Pvt. Ltd. Pune, India +91 (20) , Walter (Thailand) Co., Ltd. Bangkok, 10120, Thailand , service.th@walter-tools.com Walter Malaysia Sdn. Bhd. Selangor D.E., Malaysia +60 (3) , service.my@walter-tools.com Walter Tooling Japan K.K. Nagoya, Japan +81 (52) , service.jp@walter-tools.com Walter USA, LLC Waukesha WI, USA , service.us@walter-tools.com Walter Canada Mississauga, Canada service.ca@walter-tools.com Watch application video: wintergerst & faiss, Printed in Germany (08/14) EN

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