Coated CBN grade with a whole new level of cutting performance for hardened steel

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1 TurnLine Tungaloy Report No. 511-G Coated CBN grade with a whole new level of cutting performance for hardened steel

2 ACCELERATED MACHINING

3 TurnLine Remarkably long tool life in hardened steel turning with a new coating layer and CBN substrate

Incredible reliability in hardened steel turning - Suitable for operations at low to medium cutting speed - Covers a wide range of application areas from continuous to heavy interrupted cutting

finish CBN substrate Newly developed CBN substrate - Optimum CBN content for high wear resistance and toughness APPLICATION AREA Vc (m/min) Cutting speed: 35 3 25 2 15 1 5 BXM1 BXM2 BXM1 Suitable for

4 Incredible reliability in hardened steel turning - Suitable for operations at low to medium cutting speed - Covers a wide range of application areas from continuous to heavy interrupted cutting Multi-layered coating 2 times thicker than the conventional grade - Provides excellent wear resistance Coating layer Improved adhesion strength - Prevents peeling-off, providing excellent surface finish CBN substrate Newly developed CBN substrate - Optimum CBN content for high wear resistance and toughness APPLICATION AREA Vc (m/min) Cutting speed: BXM1 BXM2 BXM1 Suitable for continuous to light interrupted cutting at high speed BXM2 Suitable for continuous to heavy cutting at medium and high speed Great performance for continuous to heavy cutting at low and medium speed Continuous Light interrupted Heavy interrupted 4

ACCELERATED MACHINING CUTTING PERFORMANCE Machining length.7 km Conventional grade Insert : 2QP-CNGA1248 Workpiece material : SCM42 (6HRC) Cutting speed : Vc = 1 m/min Feed : f =.

5 ACCELERATED MACHINING CUTTING PERFORMANCE Machining length.7 km Conventional grade Insert : 2QP-CNGA1248 Workpiece material : SCM42 (6HRC) Cutting speed : Vc = 1 m/min Feed : f =.1 mm/rev Depth of cut : ap =.2 mm Machining : Face turning (interrupted cutting) Without peeling-off, tool life is extended even in heavy interrupted machining. Machining length 1.4 km Conventional grade STANDARD CUTTING CONDITIONS ISO Workpiece condition Cutting speed Vc (m/min) Depth of cut ap (mm) Feed f (mm/rev) Continuous 13 (6-18).3 (.5 -.5).1 (.5 -.3) Interrupted 13 (6-18).2 (.5 -.3).1 (.5 -.2) GRADE Application Application code Microstructure Hardness (Hv) T.R.S (Gpa) H1-H

6 INSERTS Feature Standard Shape Designation Coated No. of corners I. C. dia. Thickness ød s ød1 rε a 2QP-CNGA QP-CNGA QP-CNGA QP-DNGA QP-DNGA QP-TNGA QP-TNGA QP-TNGA QP-VNGA QP-VNGA Hole dia. Corner radius CBN length 3QP-WNGA QP-GNGA QP-GNGA QP-GNGA QP-CNGA1248-H Heavy honing With chipbreaker 2QP-DNGA1548-H QP-TNGA1648-H QP-TNGA16412-H QP-VNGA1644-H QP-VNGA1648-H QP-CNGM1248-HM QP-CNGM12412-HM QP-CNGA1248WL With wiper 2QP-DNGA1544WJ QP-DNGA1548WJ QP-TNGA1644WG Standard 2QP-CCGW QP-CCGW9T QP-CCGW9T QP-DCGW QP-DCGW QP-DCGW11T QP-TPGW QP-TPGW QP-VBGW QP-VBGW QP-VBGW QP-VBGW Specification of standard honing Negative inserts S1325 Positive inserts S1325 : Line-up 6

7 ACCELERATED MACHINING PRACTICAL EXAMPLES Workpiece type Insert Automotive parts (CVT) 2QP-DNGA15412 SCr42H (59HRC) Automotive parts (CVJ) 2QP-DNGA1542 SCr42H (6HRC) Workpiece material Cutting conditions Cutting speed: Vc (m/min) Feed : f (mm/rev) Depth of cut : ap (mm) Coolant Wet Wet Results Tool life (pcs / edge) Competitor Tool life 2 times! Tool life (pcs / edge) Competitor Tool life 1.4 times! Tool life is doubled due to higher wear resistance. The operation is stable with even in interrupted machining. Workpiece type Insert Automotive parts (Poppet) 2QP-CCGW9T34 SCr415H (58HRC) Machine parts 2QP-DNGA1544 SNCM42H (6HRC) Workpiece material Cutting conditions Cutting speed: Vc (m/min) Feed : f (mm/rev) Depth of cut : ap (mm) Coolant Wet Wet Results Tool life (pcs / edge) Competitor Tool life 1.7 times! Tool life (pcs / edge) Competitor Tool life 1.5 times! provides stable tool life as only normal wear occurs without chipping. Surface roughness is minimized with. 7

8 Tungaloy Corporation (Head office) 11-1 Yoshima-Kogyodanchi Iwaki-city, Fukushima, Japan Phone: Fax: Tungaloy America, Inc N Ventura Drive Arlington Heights,IL 64, U.S.A. Phone: Fax: Tungaloy Canada 432 Elgin St. Unit 3 Brantford, Ontario N3S 7P7, Canada Phone: Fax: Tungaloy de Mexico S.A. C Los Arellano 113, Parque Industrial Siglo XXI Aguascalientes, AGS, Mexico 229 Phone: Fax: Tungaloy do Brasil Ltda. Avd. Independencia N4158 Residencial Flora Vinhedo, São Paulo, Brasil Phone: Fax: /br Tungaloy Germany GmbH An der Alten Ziegelei 1 D-4789 Monheim, Germany Phone: Fax: Tungaloy France S.A.S. ZA Courtaboeuf - Le Rio 1 rue de la Terre de feu F Courtaboeuf Cedex, France Phone: Fax: Tungaloy Italia S.r.I. Via E. Andolfato 1 I-2126 Milano, Italy Phone: Fax: Tungaloy Czech s.r.o. Turanka 115 CZ-627 Brno, Czech Republic Phone: Fax: Tungaloy Ibérica S.L. C/Miquel Servet, 43B, Nau 7 Pol. Ind. Bufalvent ES-8243 Manresa (BCN), Spain Phone: Fax: Tungaloy Scandinavia AB Bultgatan Kungälv, Sweden Phone: Fax: Tungaloy Rus, LLC 36-D Harkovsky Lane 389 Belgorod, Russia Phone: Fax: Tungaloy East LLC Stachek str., h.4, office 2, Ekaterinburg, 6217, Russia Phone: Fax: Tungaloy Polska Sp. z o.o. ul. Genewska Warszawa, Poland Phone: Fax: Tungaloy U.K. Ltd The Technology Centre, Wolverhampton Science Park Glaisher Drive, Wolverhampton West Midlands WV1 9RU, UK Phone: Fax: salesinfo@tungaloyuk.co.uk Tungaloy Hungary Kft Erzsébet királyné útja 125 H-1142 Budapest, Hungary Phone: Fax: info@tungaloytools.hu Tungaloy Turkey Dudullu OSB 4. Cad No: Ümraniye Istanbul, TURKEY Phone: Fax: tr info@tungaloy.com.tr Tungaloy Benelux b.v. Tjalk 7 NL-2411 NZ Bodegraven, Netherlands Phone: Fax: Tungaloy Croatia Josipa Kozarca Bregana, Croatia Phone: Fax: Tungaloy Cutting Tool (Shanghai) Co.,Ltd. Rm No 41 No.88 Zhabei Jiangchang No.3 Rd Shanghai 2436, China Phone: Fax: Tungaloy Cutting Tool (Thailand) Co.,Ltd. Interlink tower 4th Fl. 1858/5-7 Bangna-Trad Road km.5 Bangna, Bangna, Bangkok 126 Thailand Phone: Fax: Tungaloy Singapore (Pte.), Ltd. 62 Ubi Road 1, #6-11 Oxley BizHub 2 Singapore Phone: Fax: Tungaloy Vietnam Unit 18, 4th Fl. Saigon Centre Building 65 Le Loi Blvd. Dist 1, Ho Chi Minh City, Vietnam Phone: Fax: Tungaloy India Pvt. Ltd. Indiabulls Finance Centre, Unit # 92-A, 9th Floor, Tower 1, Senapati Bapat Marg, Elphinstone Road (West), Mumbai -413, India Phone: Fax: Tungaloy Korea Co., Ltd #1312, Byucksan Digital Valley 5-cha Beotkkot-ro 244, Geumcheon-gu Seoul, Korea Phone: Fax: Tungaloy Malaysia Sdn Bhd 5 K-2, Kelana Mall, Jalan SS6/14 Kelana Jaya, 4731 Petaling Jaya, Selangor Darul Ehsan Malaysia Phone: Fax: Tungaloy Australia Pty Ltd PO Box 2232, Rowville, Victoria 3178, Australia Phone: Fax: au PT. Tungaloy Indonesia Kompleks Grand Wisata Block AA-1 No.3-5 Cibitung Bekasi 1751, Indonesia Phone: Fax: follow us at: facebook.com/tungaloyjapan twitter.com/tungaloyjapan To see this product in action visit: Distributed by: DOWNLOAD Dr. Carbide App ISO 91 Certifi ed QCJ56 Tungaloy Corporation 18/1/1996 ISO 141 Certifi ed EC97J1123 Tungaloy Corporation 26/11/ Produced from Recycled paper Jul. 216 (TJ)

CBN with Wavy Joint technology achieves stable machining of hardened steels

TurnLine Tungaloy Report No. 515-G CBN with Wavy Joint technology achieves stable machining of hardened steels ACCELERATED MACHINING TurnLine Robust as ever! For outstanding performance in hard turning