Busbar Trunking Assembly

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1 Busbar Trunking Assembly 00A-600A : 000V Horizontal and Vertical applications Suitable for Reliable Power Distribution to: > industry > highrise buildings - transformer to switchboards - switchboards to loads upto 600A, 000V BTA busway meets all low-voltage electrical distribution needs...

2 Medium Power Transmission High Power Transmission and Distribution Compact, with a casing which favours thermal exchanges, characterized by its low impedance and voltage drop, BTA trunking is particularly suited to long runs. Its aesthetic styling enables it to be fully integrated into industrial and commercial buildings, sports facilities and many other premises of modern design. BTA Trunking allows : Transmission of electrical power by way of horizontal or vertical installations in the industrial and tertiary sectors and residential buildings, in which IP 5/54 minimum degree of protection is required. - Transformer-panel, panel-panel, generator or any other type of power link. - High power distribution through a range of 5 to A tap-off boxes. - Distribution in risers for office or residential multistory buildings. General Features This trunking is of compact design and incorporates fully anchored busbars. The prelacquered steel plate casing favours thermal exchange. It is low-impedance trunking allowing power transmission over long distances. BTA copper or aluminium conductors are insulated throughout their length by Class B (0 C) polyester films. Aluminium conductors comprise a bi-metal section at junctions and tap-offs. As a result of its anchored busbar design (there is no gap between busbar and casing) a fire barrier element is not required. BTA trunking can be installed vertically, horizontally, flatwise or edgewise without downgrading its strength. 0

3 High Power Transmission and Distribution A The Technology : BTA trunking complies with the IEC Standard Degree of protection is IP 5 or IP 54. umber of live conductors = or 4. Rated voltage = 000 V. Ratings available from : 000 to 00 A, with copper conductors, 800 to 4000 A, with aluminium conductors. The fully enclosed casing comprises four 6/0 gauge prelacquered galvanized/phopshatized sheet steel sections (RAL 70/5 colour). The straight units are, or metres long and incorporate P + PE or P + + PE conduction configurations. The casing comprises the protective earth conductor, electrical continuity is reliably ensured at the junctions. Optionally, BTA units can be provided with a specific protective earth conductor located inside the casing. Electrical connection between units is provided by a "junction block" tightened by one to four prevailing nuts, which simultaneously ensures splicing of the live conductors as well as of the protective earth conductor. Possible maintenance operations are undertaken using a torque spanner (tightening torque = 6 da m). Mechanical connection between two units is provided by two junction covers assembled using eight captive screws. Various accessories are offered for feeding, covering the ends and changing the direction of the trunking. Two types of trunking OBTA trunking without tap-off windows providing power transmission links. OBTA trunking with tap-off windows which can receive the following tap-off boxes : 5 to 400 A plug-in boxes, incorporating spring-clip connectors, which provide frictionally tight tap-offs, 400 to A boxes, tightened using a prevailing torque bolt, which provide mechanically fixed tap-offs; these boxes can only be connected/disconnected when power is off. Remark Copper conductors are recommended for cases involving severe usage of BTA trunking with tap-off windows and plug-in tap-off boxes (e.g. welding plant supply systems). 0

4 High Power Transmission and Distribution Electrical Characteristics Copper Conductors 000 to 00A Ratings copper conductors h conductor h junction block dimensions 000 A busbar 70 x A busbar 00 x A busbar 0 x A busbar 60 x A busbar 00 x A busbars 0 x h h h h 4000 A busbars 60 x A busbars 00 x h74 h04 h4 h64 h04 h44 h4 h404 Rated current (Iz) in amps 000A A 600A 000A 0A 000A 4000A 00A Rated insulation voltage 000 umber of live conductors or 4 Degree of protection (E 60 59) Standard IP 5, factory installed additions for IP 54. Cross-sectional area (S) of conductors /mm Cross-sectional area (S) of neutral /mm R per phase in mω/m at 0 o C 0,04 0,0 0,05 0,09 0,05 0,05 0,0094 0,0075 R per phase in mω/m at I th 0,056 0,06 0,0 0,0 0,08 0,05 0,0 0,009 Lw per phase in mω/m 0,0 0,06 0,05 0,0 0,0 0,008 0,0074 0,007 Impedance per phase in mω/m at I th 0,06 0,04 0,04 0,06 0,0 0,07 0,0 0,0 Short circuit withstand I peak current capacity in ka. I RMS for s ,8 95 S pe casing (Cu equivalent) /mm: S pe extra cond. (Cu equivalent) /mm Voltage drop of phase Hz Cos.ϕ= 0,7 0,048 0,0 0,075 0,0 0,07 0,09 0,0 0,0098 supply in mv per metre and per amp, under evenly distributed Cos.ϕ= 0,8 0,05 0,0 0,086 0,0 0,077 0,045 0,05 0,0099 load. For a load concentrated at the Cos.ϕ= 0.9 0,05 0,04 0,090 0,0 0,078 0,047 0,04 0,0097 end of the line, multiply the tabulated values by. Cos.ϕ= 0,048 0,0 0,060 0,0 0,056 0,0 0,0095 0,0078 Average weight in Kg/m. P P Determination of the relevant usage coefficient K in relation to ambient temperature Maximum ambient temperature Average ambient temp. over 4 h Usage coefficient K 0,95 0,90 0,84 When the ambient temperature differs from the reference temperature, multiply the rating by coefficient K. 04

5 High Power Transmission and Distribution Electrical Characteristics Aluminium Conductors 800 to 00A Ratings copper conductors h conductor h junction block dimensions 800 A busbar 70 x A busbar 00 x A busbar 0 x A busbar 60 x A busbar 00 x A busbars 0 x h h h h 000 A busbars 60 x A busbars 00 x h74 h04 h4 h64 h04 h44 h4 h404 Rated current (Iz) in amps 800A 000A 00A 600A 000A 0A 000A 4000A Rated insulation voltage 000 umber of live conductors or 4 Degree of protection (E 60 59) Standard IP 5, factory installed additions for IP 54. Cross-sectional area (S) of conductors /mm Cross-sectional area (S) of neutral /mm R per phase in mω/m at 0 o C 0,066 0,046 0,08 0,08 0,0 0,09 0,04 0,0 R per phase in mω/m at I th 0,08 0,058 0,048 0,06 0,09 0,06 0,08 0,05 Lw per phase in mω/m 0,0 0,06 0,05 0,0 0,0 0,008 0,0074 0,007 Impedance per phase in mω/m at I th 0,086 0,06 0,05 0,08 0,0 0,07 0,09 0,07 Short circuit withstand I peak current capacity in ka. I RMS for s S pe casing (Cu equivalent) /mm: S pe extra cond. (Cu equivalent) /mm Voltage drop of phase Hz Cos.ϕ= 0,7 0,064 0,045 0,08 0,099 0,044 0,006 0,055 0,04 supply in mv per metre and per amp, under evenly distributed Cos ϕ= 0,8 0,069 0,048 0,04 0,07 0,058 0,0 0,06 0,04 load. For a load concentrated at the Cos.ϕ= 0.9 0,07 0,05 0,04 0,09 0,068 0,0 0,068 0,04 end of the line, multiply the tabulated values by. Cos.ϕ= 0,07 0,05 0,046 0,0 0,05 0,05 0,056 0,0 Average weight in Kg/m. P P Determination of the relevant usage coefficient K in relation to ambient temperature Maximum ambient temperature Average ambient temp. over 4 h Usage coefficient K 0,95 0,90 0,84 When the ambient temperature differs from the reference temperature, multiply the rating by coefficient K. 05

6 Dimensions junction dimension 4 Straight transmission unit 000 or 000 Straight plug-in distribution unit Straight fixed distribution unit Flange unit 4 5 h B 000 Connection Copper or 000A A 600A 000A 0A 000A 4000A 00A aluminium 800A 000A 00A 600A 000A 0A 000A 4000A h B x

7 Straight units Copper and aluminium Conductors trunking References BTT or BTD RAL 70/5 BTT or BTD - - 0B with extra earth conductor BTT or BTD - - 0F for IP 54 unit BTT or BTD - - 0C for unit fitted with double neutral h74 h04 h4 h64 h04 h44 h4 h404 Straight units : Copper 000A A 600A 000A 0A 000A 4000A 00A Transmission BTT...0 Distribution BTD...0 P + + PE P + PE P + + PE P+PE m m m m m m m m Distribution m P + + PE fixed tap-off m BTO...0 P + PE m m Feed units Copper/Aluminium Conductors h74 h04 h4 h64 h04 h44 h4 h404 Straight units Aluminium 800A 000A 00A 600A 000A 0A 000A 4000A Transmission BTT...0 Distribution BTD...0 P + + PE P + PE P + + PE P + PE m m m m m m m m Distribution m P + + PE fixed tap-off m BTO...0 P + PE m m For sizes h74 h04 h4 h64 h04 h44 h4 h404 Copper 000A A 600A 000A 0A 000A 4000A 00A or Aluminium 800A 000A 00A 600A 000A 0A 000A 4000A P + + PE flange unit P + PE flange unit

8 Dimensions o. flatwise elbow o. flatwise elbow Outdoor reutral Indoor reutral Edgewise elbow A h A h A End cover Complete junction unit Horizontal fixing bracket Vertical fixing bracket theaded rod M0 L=m

9 Complementary Units Copper and Aluminium Conductor Trunking References BTT RAL 70/5 BTT - - OB with extra earth conductor BTT - - OF for IP 54 unit BTT - - OC for unit fitted with double neutral h74 h04 h4 h64 h04 h44 h4 h404 Copper 000A A 600A 000A 0A 000A 4000A 00A P + + PE Elbows Edgewise o. Flatwise o. Flatwise P + PE Elbows Edgewise o. Flatwise o. Flatwise P + + PE Busbar expansion unit P + PE Busbar expansion unit h74 h04 h4 h64 h04 h44 h4 h404 Aluminium 800A 000A 00A 600A 000A 0A 000A 4000A P + + PE Elbows Edgewise o. Flatwise o. Flatwise P + PE Elbows Edgewise o. Flatwise o. Flatwise P + + PE Busbar expansion unit P + PE Busbar expansion unit Common Accessories Conductor Trunking h74 h04 h4 h64 h04 h44 h4 h404 Copper 000A A 600A 000A 0A 000A 4000A 00A Aluminium 800A 000A 00A 600A 000A 0A 000A 4000A End cover P + + PE complete junction unit P + PE complete junction unit Horizontal fixing bracket Support (edgewise installation only) 60-0 Vertical fixing bracket Building slab support

10 Tap-off Boxes from 5 to A Truning units incorporating windows can receive a range of IP 5 plug-in tap-off boxes (BTD type), rated from 5 to 400A, which are kept frictionally tight by spring-clip tap-off connectors. Specific trunking units can receive a range of disconnectable tap-off boxes, rated from 400 to A which are mechanically tightened by a prevailing torque bolt. These tap-off boxes provide supply to power consumers or secondary lines whatever the neutral point connection (IT-TT-TC or TS). Plug-in box (with power on) Disconnectable box (with power off) When a box is installed, protective conductor contact is made before phase conductor contacts. When door is open, IP finger protection is guaranteed. Handling of box is impossible under load. When door is open, IP finger protection is guaranteed Trunking/ tap-off layout IT eutral not tapped not distributed PE BTA trunking layout IT TT TS TC PE eutral tapped Tap-off layout PE PE PE These boxes fit all BTA trunking sizes. Cable outlets are through box sides (also through back of some boxes). 0

11 Plug-in tap-off boxes from 5 to 400A Plug-in tap-off boxes for switchgear References BTB...-0 Box Modular Capacity Size Weight Kg equipment P++PE P+PE Steel plate box for circuit breakers type irapod -AM00 00A m 00A (E//S) (not supplied) type irapod -AM00 00A m 00A (E//S) (not supplied) type irapod -AM00 00A 6 to 00A (E//S) (not supplied) type irapod -AM60 60A to 60A (E//S) (not supplied) type irapod - AM A to A (E//S) (not supplied) type irapod -AM400 rotating control 400A A (S/M) (not supplied) Disconnectable tap-off boxes for switchgear References BTF...-0 Steel plate disconnectable box For rotating control circuit-breaker types irapod, AM400, AM60, A800 AM000 & AM (not supplied) Box Circuit P++PE P+PE breaker Capacity Size Weight Kg equipment 400A AM400 to A 5 AM A AM A AM 800 to B 0 AM A AM

12 Plug-in tap-off boxes for switchgear 00 Size tap-off box Window axle 44 0 Size tap-off box d b size A size B a b 00 c d 0 0 Plug-in tap-off box size A or B a

13 High Power Transmission and Distribution Installation guidelines for horizontal fixing. Advice on use of structural expansion units. A structural expansion unit is not required for the following installations: O distribution lines less than 75 metres long O transmission lines less than metres long If these lengths are to be exceeded, please consult your local agent. Method for fixing trunking. Trunking can be fixed: O either, edgewise O or, flatwise Horizontal fixing brackets (hangers) comprise vertical M0, 00 mm long, threaded steel rods and a horizontal painted angle. Provide a hanger at least every metres. During installation, ensure that a junction between two units does not fall within the thickness of slab or wall. Without tap-offs With tap-offs Edgewise 00 mini D mini maxi 70 mm 70 mm m maxi Sheet steel casing o o o o4 A B Min. D Flatwise Ix Iy Ly Lx+Ly+ mm Lx Ix+Iy+00 70

14 ADEX world-class factory to manufacture transformers, switchgears, busbar trunking, specialized lighting products & automation components.

15 800 to 00 High Power Transmission and Distribution Installation guidelines for vertical fixing. Advice on use of trunking expansion units. O A trunking expansion unit is not required for the following installations: - distribution lines less than 75 metres long - transmission lines less than metres long If these lengths are to be exceeded, please consult your local agent. Method of fixing trunking O For transmission or distribution, distrance D (trunking junction centreline - floor level) must be * 0 mm to allow fixing of the vertical trunking support. On the last trunking unit, ensure that: the correct end cover is provided, and that the unit is laterally braced by a wall flange to be fabricated during trunking installation. D D Floor 00 mm 85W0 mm 5 mm O Vertical fixing, which supports trunking bears on the follr, and is bolted to trunking after positioning on the floor and site driling. D Floor Advantages of this type of support: O Height adjustment to correct positioning errors. O Spring adjustment to ensure even load distribution at each level. O Avoids transfer of buitlding stresses to trunking (expansions, vibrations) 5

16 85 kw alternative power supply generator Generator control panel Dividing wall Transformer/panel board Canalis KT- x 0 A Medium voltage Medium voltage T T 000 kva Transformer n0 000 kva Transformer n0 Synchronising panel board Synchronising panel board Main LV switchboard ADEX EGIEERIG LIMITED. Corporate Office : Baitul Abed 5 Purana Paltan (rd Floor) Dhaka-000, Bangladesh. Phones : , Fax : Web : Sales Office : Shakh Centre 56 Purana Paltan (rd Floor) Dhaka-000, Bangladesh. Phone : Fax : web : Chittagong Office : Bank Asia Bhaban (4th Floor) 69 Agrabad Commercial Area Chittagong, Bangladesh. Phone : web : Factory : West Dogri, Bhawal Mirzapur Gazipur, Bangladesh. web : Q000-August, 4-gd:pulin

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