Multi-conductor Lighting Busbar System A

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ISO 9001 101 ENVIRONMENTAL MANAGEMENT SYSTEMS QUALITY AND www.eae.com.tr Akcaburgaz Mahallesi, 119.

1 ISO ENVIRONMENTAL MANAGEMENT SYSTEMS QUALITY AND Akcaburgaz Mahallesi, 119. Sokak, No: EsenyurtIstanbulTurkey Tel: +90 (212) Faks: +90 (212) IEC s T E ME 04 Multiconductor Lighting Busbar System A Catalogue 07Eng. / pcs. 19/02/2011 ATA MATBAACILIK / A.C.E./ EAE has full right to make any revisions or chances on this catalogue without any prior notice.

3 CONTENTS Introduction System Technical Characteristics Standard Components Special Straight Length Feeder Boxes TapOff Plugs TapOff Boxes Support Systems DL Joint Installation DL TapOff Plug Installation EC Certificate of Conformity Product Overview Project Design Form

General Characteristics ELine DL Busbar Trunking Systems are used in buildings with an energy requirement between AA.

EAE Busbar Systems are manufactured using the latest production technologies available worldwide according to ISO 9001 standards with certified Quality Assurance systems.

Total security regarding human safety is provided even when the body is severely damaged due to external heavy impacts that may occur.

4 General Characteristics ELine DL Busbar Trunking Systems are used in buildings with an energy requirement between AA. They are designed to feed lighting fittings due to the characteristics of the 10AA tapoff plugs. EAE Busbar Systems are manufactured using the latest production technologies available worldwide according to ISO 9001 standards with certified Quality Assurance systems. The products are designed and tested in accordance with IEC Full Isolation The busbar conductors are coated in flameproof insulation material. Total security regarding human safety is provided even when the body is severely damaged due to external heavy impacts that may occur. Tapoff Plugs Arrangement of ELine DL Busbar systems are designed with different contacts to prevent incorrect assembly. Colour Coded Covers Indicate The Phases The covers of the single phase, 10 Amp, wired tapoff plugs of the EAE DL Lighting busbar systems are designed with different colours to indicate which phase the light fittings are fed. Safety Earth contacts of the tapoff plugs make first during assembly, and the contact breaks last during disassembly. Fast, Easy and Secure Assembly Provided with single action by driving the mechanical and electrical joint silver coated springed contacts towards each other. You only need to tighten one bolt to fix the joint. Tin Coated Conductors Formation of Copper Oxide is prevented by coating the electrolytic copper conductors with full size tin. By this feature, the contact resistances are minimised. The contacts of the tapoff plugs compress the conductor within the busbar from two surfaces. 8 Plugin Points are provided on a Standard 3 m Length A total of 8 plugins on both sides of the busbar is provided as standard Silver Coated Joint Contacts The contacts at the joining points of the busbar and the contacts of all tapoff units are silver coated. The silver coating minimises the contact impedances, thus preventing the overheating of the contacts in case of possible overloads

5 System BUSBAR TYPE BUSBAR CURRENT RATING 1 CONDUCTOR CONFIGURATION BUSBAR CURRENT RATING 2 COMPONENT REFERENCES UNPAINTED / PAINTED COMPONENT DL B S T D Busbar Type A 2 A 3 A 4 Busbar Current Rating 1 2 Conductors 2 3 Conductors 3 4 Conductors 4 5 Conductors 5 1st Conductor Configuration Standard Length STD Special Length X Feeder Box B1 End Feeder Box B2 Underfloor Feeder B1 Underfloor End Feeder B2 A 2 A 3 A 4 Busbar Current Rating 2 2 Conductors 2 3 Conductors 3 4 Conductors 4 5 Conductors 5 2nd Conductor Configuration UNPAINTED PAINTED B Paint 4

6 ELINEDL Technical Characteristics Rated Current Standards IEC DL 2424 DL 3434 DL 4444 In A Rated Insulation Voltage Rated Frequency Protection Degree Ui f IP 55 V Hz 50/ ShortCircuit (1 sec) Icw ka rms ShortCircuit (Peak) Short Circuit(Peak)Tested 1 msec. Ip ka ka Resistance Reactance Impedance Joule Losses At In L1, L2, L3, N (Cross Section) PE (Housing) PE (Conductor) Weight (4 Conductors) Weight (5 Conductors) R 20 X 1 Z I²R m / m m / m m / m W/m mm² mm² mm² kg/m kg/m The maximum permitted load for the support of light fittings of the system is 15 kg. concentrated or 20 kg. distributed for a recommended support span of every 2 meters without any deformation of the housing. Voltage Drop Calculation Voltage drop of a busbar system can be calculated with the following formula taking into account the load distribution constant. For single phase; U= I.2L (R.cos +X.sin ).10 For three phase ; U= 3.I.L (R.cos +X.sin ) V V U = Voltage Drop V I= Rated Current A L= Length of Line mt = Load Distribution Constant R = Resistance m m X = Reactance m m Load Distribution Constant Load concentrated at the end of line. Line fed from one end of the line Distributed load. Line fed from one end of the line Distributed load. Line fed from both ends of the line. 0. 5

7 Standard Elements CPE CPE 6

8 Standard Elements DL x A Busbar DL x A Busbar DL x A Busbar DL x A Busbar DL 34 2x A Busbar DL x A Busbar DL x A Busbar DL 2x A Busbar DL x A Busbar DL 2x A Busbar DL x A Busbar CPE conductor is separate. It is not connected the regular housing earth. DL x A Busbar DL 23 2x A Busbar DL x A Busbar CPE conductor is separate. It is not connected the regular housing earth. DL x A Busbar DL 23 2x A Busbar DL x A Busbar CPE conductor is separate. It is not connected the regular housing earth. DL x A Busbar The body is manufactured from 0,50 mm galvanised sheet metal as standard. For nonstandard product, please contact our technical office. 7

9 Special Straight Length Busbars DL x A Special Length DL x A Special Length DL x A Special Length DL x A Special Length DL 34 2x A Special Length DL x A Special Length DL x A Special Length DL 2x A Special Length DL x A Special Length DL 2x A Special Length DL x A Special Length CPE conductor is separate. It is not connected the regular housing earth. DL x A Special Length DL 23 2x A Special Length DL x A Special Length CPE conductor is separate. It is not connected the regular housing earth. DL x A Special Length DL 23 2x A Special Length DL x A Special Length CPE conductor is separate. It is not connected the regular housing earth. DL x A Special Length The body is manufactured from 0,50 mm galvanised sheet metal as standard. For nonstandard product, please contact our technical office.

Standard Elements Feeder Box Busbars DL B1 Feeder Box DL DL 23 DL 23DL 2424 DL 2422DL 2222 84345 CPE conductor is separate. It is not connected the regular housing earth.

10 Standard Elements Feeder Box Busbars DL B1 Feeder Box DL DL 23 DL 23DL 2424 DL 2422DL CPE conductor is separate. It is not connected the regular housing earth. DL 3535 B1 Feeder Box DL 3535DL 3533 DL 3333DL 3434 DL 34DL DL 4545 B1 Feeder Box DL 4545DL 4543 DL 4343DL 4444 DL 4442DL Feeder Box * With PE Conductor and M Gland as standard. End Closer is supplied together with the feeder unit. End Feeder Box Busbars DL B2 End Feeder Box DL DL 23 DL 23DL 2424 DL 2422DL CPE conductor is separate. It is not connected the regular housing earth. DL 3535 B2 End Feeder Box DL 3535DL 3533 DL 3333DL 3434 DL 34DL DL 4545 B2 End Feeder Box DL 4545DL 4543 DL 4343DL 4444 DL 4442DL * With PE Conductor and M Gland as standard. End Feeder Box Flexible Elbow Busbars DL FD Flexible Elbow DL DL 23 DL 23DL 2424 DL 2422DL DL 3535 FD Flexible Elbow DL 3535DL 3533 DL 3333DL 3434 DL 34DL DL 4545 FD Flexible Elbow DL 4545DL 4543 DL 4343DL 4444 DL 4442DL Flexible Elbow Max diameter of feeder cable is Ø 11 mm. The body is manufactured from 0,50 mm galvanised sheet metal as standard. For nonstandard product, please contact our technical office. 9

Standard Elements Underfloor Feeder Box (Movable Neck) Busbars 71 DL B1 Underfloor Feeder Unit DL DL 23 DL 23 DL 2424 DL 2422 DL 2222 65000 158 71 164 75 DL 3535 B1 Underfloor Feeder Unit DL 3535 DL

11 Standard Elements Underfloor Feeder Box (Movable Neck) Busbars 71 DL B1 Underfloor Feeder Unit DL DL 23 DL 23 DL 2424 DL 2422 DL DL 3535 B1 Underfloor Feeder Unit DL 3535 DL 3533 DL 3333 DL 3434 DL 34 DL Feeder Box CPE conductor is separate. It is not connected the regular housing earth. DL 4545 B1 Underfloor Feeder Unit * With PE Conductor and M Gland as standard. End Closer is supplied together with the feeder unit. DL 4545 DL 4543 DL 4343 DL 4444 DL 4442 DL Underfloor End Feeder Box (Movable Neck) Busbars 71 DL B2 Underfloor End Feeder Unit DL DL 23 DL 23 DL 2424 DL 2422 DL DL 3535 B2 Underfloor End Feeder Unit DL 3535 DL 3533 DL 3333 DL 3434 DL 34 DL End Feeder Box CPE conductor is separate. It is not connected the regular housing earth. DL 4545 B2 Underfloor End Feeder Unit * With PE Conductor and M Gland as standard. DL 4545 DL 4543 DL 4343 DL 4444 DL 4442 DL Max diameter of feeder cable is Ø 11 mm. The body is manufactured from 0,50 mm galvanised sheet metal as standard. For nonstandard product, please contact our technical office.

Tap Off Plugs Cable Length Phase Properties DL 10 B Ta p O f f P l u g L1* 1m.TTRCable L1,N,PE With Black Cover 84453 10 DL 10 B Ta p O f f P l u g L2* 1m.

12 Tap Off Plugs Cable Length Phase Properties DL 10 B Ta p O f f P l u g L1* 1m.TTRCable L1,N,PE With Black Cover DL 10 B Ta p O f f P l u g L2* 1m.TTRCable L2,N,PE With Yellow Cover DL 10 B Ta p O f f P l u g L3* 1m.TTRCable L3,N,PE With Blue Cover * Plugs with different length cable available upon request ,5 69,5 DL 10 B Cable Length Phase Properties 16 DL 16 FS DL 16 FS DL 16 FS DL 16 FS Ta p O f f P l u g L1 Ta p O f f P l u g L2 Ta p O f f P l u g L3 Ta p O f f P l u g L123 L1,N,PE L2,N,PE L3,N,PE L1,L2,L3,N,PE With 5 x 20 fuse holders. Max diameter of feeder cable is Ø 11 mm DL 16 K DL 16 K DL 16 K DL 16 K Ta p O f f P l u g L1 Ta p O f f P l u g L2 Ta p O f f P l u g L3 Ta p O f f P l u g L123 L1,N,PE L2,N,PE L3,N,PE L1,L2,L3,N,PE Without Fuses. Max diameter of feeder cable is Ø 11 mm ,5 69,5 DL 16 FS DL 16 K 11

Tap off Plugs (Clean Earth) Tap off Plugs (CPE) Cable Length Phase Properties 10 DL 10 B CPE Ta p O f f P l u g L1* DL 10 B CPE Ta p O f f P l u g L2* DL 10 B CPE Ta p O f f P l u g L3* 1m.

13 Tap off Plugs (Clean Earth) Tap off Plugs (CPE) Cable Length Phase Properties 10 DL 10 B CPE Ta p O f f P l u g L1* DL 10 B CPE Ta p O f f P l u g L2* DL 10 B CPE Ta p O f f P l u g L3* 1m.TTRCable 1m.TTRCable 1m.TTRCable L1,N,CPE L2,N,CPE L3,N,CPE With Black Cover With Yellow Cover With Blue Cover * Plugs with different length cable available upon request ,5 69,5 DL 10 B CPE Plug with Fuse Holder / Plug with Clips (CPE) Cable Length Phase Properties 16 DL16FSCPE Ta p O f f P l u g L1 DL16FSCPE Ta p O f f P l u g L2 DL16FSCPE Ta p O f f P l u g L3 DL 16 FS CPE Ta p O f f P l u g L123 L1,N,CPE L2, N, CPE L3, N, CPE L1, L2, L3, N, CPE With 5 x 20 fuse holders. Max diameter of feeder cable is Ø 11 mm DL 16 K CPE DL 16 K CPE DL 16 K CPE DL 16 K CPE Ta p O f f P l u g L1 Ta p O f f P l u g L2 Ta p O f f P l u g L3 Ta p O f f P l u g L123 L1,N,CPE L2,N,CPE L3,N,CPE L1,L2,L3,N,CPE Without Fuses. Max diameter of feeder cable is Ø 11 mm DL 16 FS CPE DL 16 K CPE ,5 66,5 12

2N 5 x 38 fuse holders. Max diameter of feeder cable is Ø 20 mm.

14 Top Off Boxes Tap Off Box Phase Properties DL S Empty Tap Off Box (CPE)* DL S Empty Tap Off Box (PE) DL S Empty Tap Off Box (2N) L1,L2,L3,N,CPE L1,L2,L3,N,PE L1, L2, L3, 2N 5 x 38 fuse holders. Max diameter of feeder cable is Ø 20 mm * Tap off box can be fitted with MCB s of different ratings and brands DL S 13

15 Fixing KA TPU Fixing unit U type ø 7, DL Fixing Unit DLTP

16 Fixing KA TP Lighting fixture fixing unit ø 9 95 ø KATPL Fixing unit L type ø 7,

17 Busbar Joint Installation 1 2 1a Detach the protective plastic from both ends of the channel. (1a) Remove the plastic protective covers from the system as shown in the figure. 3 4 CLICK 3a Connect the male side of the channel with the female side of the other channel. Make sure that you hear the locking sound for correct connection. (3a) Complete the joint assembly by tightening the joint bolt. (4a) 16

18 DL Tap Off Plug Fixing 1 Turn the locking button on the busbar to OPEN ( ) position (Figure 1). 2 2a Turn the locking knob to OPEN ( )position. Clips are open now. Insert the plug while aligning contacts correctly to the busbar (Figure 2 & 3). 3 4 After fixing the plug to the busbar properly, turn the locking knob to LOCK ( ) position as shown on (Figure 4). 4a 4b 17

19 Directive EC DECLARATION OF CONFORMITY According to EC Directive 2006/95/EEC Low Voltage Directive Product Group ELine DL Busbar Energy Distribution System Manufacturer EAE Elektrik Asansor End. Insaat San. ve Tic. A.S. Akcaburgaz Mahallesi, 119. Sokak, No: EsenyurtIstanbul This is to attest, under our sole responsibility, that the aforementioned products conforms with the regulations and guidelines of the following standards. Standar d : IEC IEC Type Tests 1 Temperature Rise 7 Protection Class 2 Dielectric Characteristics 3 Short Circuit Resistance 4 Continuity of the Protective Circuit 5 Creepage Distances 6 Mechanical Operation 8 Electrical Characteristics 9 Structural Strength E L E K10 Crush T Strength R İ K 11 Insulation Material Thermal Strength Date EAE Elektrik A.S. 09 January EAE Elektrik Asansor End. Insaat San. ve Tic. A.S. Akcaburgaz Mahallesi, 119. Sokak, No: EsenyurtIstanbulTurkey Tel: +90 (212) Fax: +90 (212)

20 Product Overview A PLUGIN BUSBAR SYSTEMS PRODUCT SPECIFICATION (ELine DL) The manufacturer of the busbar systems shall have ISO 9001 and ISO 101 certification and busbar systems shall be type tested and certified according to IEC by international laboratories. The rated insulation voltage of the system shall be 1000V. The busbar sytem shall have rated current levels between A and A and shall have tin plated copper conductors The conductors in the housing shall be continuously insulated and only peeled off at the plugin points to create contact area. The busbar system shall conform to the following phase configuration. a) 2 Conductors : L1 / N / Housing (Earthing) b) 3 Conductors : L1 / N / CPE +Housing (PE conductor and housing are not connected) c) 4 Conductors : L1 / L2 / L3 / N / Housing (Earthing) d) 5 Conductors : L1 / L2 / L3 / N / CPE + Housing (PE conductor and housing are not connected) Housing shall be used as earth conductor A total of 8 plugin points on the standard 3 m length of the busbar system. It shall be possible to increase the number of windows on request. Protective covers shall be provided on plugin windows. There shall be insulator supports at the plugin points The conductors shall be of electrolytic copper and continuously tin plated 9 10 IP Protection degree of the busbars shall be Joint of the busbar shall slide into each other; joint contacts shall be silver plated. To ensure a safe joint contact there shall be springs on both sides of joint contacts. The housing of the busbar shall be manufactured of 0,50 mm thick galvanised sheet metal. It shall be possible for the manufacturer to produce in Ral 7038 coloured electrostatic ovendried paint finish when requested. Contacts in the tap offs shall be of the jawed construction, which contact the conductors on both sides. The contacts shall also have steel springs. Standard support fittings and fixing components suitable for the external structure of the busbar system shall be provided and shall be produced by the manufacturer. 19

21 Project Design Form Please dublicate this page for your own use. Item Company : Project : Project No : Name : Date : Signature : Component List Component Quantity Prepared by 20

BUSBAR TRUNKING SYSTEMS 25A-63A AB-E SERIES. The smartest way of power distribution.

BUSBAR TRUNKING SYSTEMS 25A-63A AB-E SERIES. The smartest way of power distribution. BUSBAR TRUNKING SYSTEMS SERIES 25A-63A TABLE OF CONTENTS SERIES General Information 2-4 Project Information 5-6 Fittings Straight Lengths 7-8 Elbow Modules 8-9 Dilatation Module 9 Top Feed Module 10 End