Powerlink Plus Technical
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1 CABLE MANAGEMENT mkelectric.co.uk TECHNICAL SPECIFICATION ELECTRICAL VOLTAGE RATING 63A, 250V a.c. VOLTAGE DROP L to N = 3.47 mv/a/metre run L to E = 3.47 mv/a/metre run N to E = 3.47 mv/a/metre run EARTH FAULT LOOP IMPEDANCE L to E = 3.47 mω/m run. CONDITIONAL SHORT CIRCUIT RATING (Fuse links BS 88 00A and BS 36 00A). Prospective current 6.5 KA Mechanical withstand 0.0 KA peak min MATERIALS PVCu materials used in the manufacture of MK products are self extinguishing non-flame propagating in accordance with BS 4678 Part 4 Extrusion material has been tested by a UKAS accredited laboratory in accordance with the requirements of BS476: part 7 and has achieved a Class Y Moulding material has been tested by a UKAS accredited laboratory and conforms with IEC at a severity of 650 C IET WIRING REGULATIONS Designed and manufactured to comply in all respects with BS 767:2008 (IET Wiring Regulations 7th Edition: 2008) QUALITY ASSURANCE The system is manufactured to BS EN ISO 900 Tested to BS EN 6534-:20 & BS EN :2006 FEATURES l Wide variety of visually and physically compatible mains and ELV outlets l Complete segregation between mains and ELV l Stylish and elegant appearance l Easy to assemble, extend and modify l Durable and impact resistant l Attractive styling l Suitable for skirting or dado mounting l 3 compartment trunking l Manufactured to high precision standards l All extrusions manufactured from 00% recycled material* *Based on 204 consumption Description is a trunking distribution system which contains within its profile a 63A single phase set of busbars and facilities for carrying telecommunications and data services cables. Co-ordinated within the system is a wide variety of electrical and extra low voltage (ELV) outlets. On the mains side these include specially designed sockets, both switched and unswitched, nonstandard switchsockets, switches, connection units and, via a simple interface, facilities for mounting all standard MK outlets. ELV outlets include a master telephone socket outlet, an isolated co-axial socket outlet, handset telephone linejack outlet, computer sockets, a blank box and cover to accommodate other ELV requirements and, via a simple interface, facilities for mounting all single gang, standard MK ELV outlets. Also available are BNC type, LJU6C/RJ45 outlets, Euro Outlets and a blank to accommodate other ELV requirements. Incorporates a Stay-set mechanism and is mains failure proof, ie it will function under all the normal conditions expected of an RCD and will not trip in the event of a power cut. This makes it suitable for use with freezers or in inaccessible or unmanned locations. 632 For a full range of corresponding products, see pages in the product selector.
2 Hotline +44 (0) CABLE MANAGEMENT Dimensions (mm) The dado trunking is divided into three compartments. Two identical outer compartments are mainly for ELV cables with a third central compartment containing the busbars with a cableway above. CROSS SECTION THROUGH DADO CROSS SECTION THROUGH SKIRTING AND DADO WALL THICKNESS Trunking base Centre compartment cover Curved cover 2.4mm 2.5mm.5mm WEIGHT (KG) TYPE NUMBER OF COMPARTMENTS WITH SCREENING Dado trunking without busbar () Dado trunking with busbar (K963) POWERLINK PLUS CABLE CAPACITY COMPARTMENT (CURVED) COMPARTMENT 2 (WITH BUSBAR) COMPARTMENT 2 (WITH BUSBAR) COMPARTMENT 3 (SQUARE) TYPE OF CONDUCTOR SIZE CABLE FACTOR Full Term CSA 00% Fill (MM 2 ) TERM AT 45% FILL (MM 2 ) PVC stranded POWER CABLES NUMBER OF CABLES AT 45% FILL.5mm mm mm mm DATA CABLES NUMBER OF CABLES AT 45% FILL (A) AND FULL CAPACITY (B) A B A B A B A B Cat 5E UTP 5.5mm dia Cat 6 UTP 6.5mm dia Cat 6 STP 7.0mm dia
3 CABLE MANAGEMENT mkelectric.co.uk Components These components are fabricated sections and space must be allowed for their inclusion in runs of trunking. All other components snap on over standard trunking profiles. A A B DIMENSIONS (MM) FLAT ANGLE A B DADO SKIRTING B Flat Angles and Tees C DIMENSIONS (MM) These components are fabricated sections and space must be allowed for their inclusion in runs of trunking. All other components snap on over standard trunking profiles. B A FLAT TEE A B DADO D (DADO WITHOUT BUSBARS) 634
4 Hotline +44 (0) CABLE MANAGEMENT Component Selection Guide K963 END CAP K904 K904 CABLE LINK ASSEMBLY K963 FLAT ANGLE UP FLAT ANGLE DOWN K963 K992 K992 K962 K K992 K992 K962 K957 K958 5mm* to wall 70mm* 20mm* 30mm* 3mm* 3mm* 3mm* CABLE TERMINATION 0mm 2 923WHI 25mm 2 924WHI EXT CORNER INT CORNER PLUG IN BUSBAR COUPLER K963 K906 K963 K905 K925WHI K906 K905 K962 K92 K962 K9 COUPLER K963 K908 K908 K962 K945 * Minimum distance FLAT TEE UP FLAT TEE DOWN K963 K992 K992 K992 K
5 CABLE MANAGEMENT mkelectric.co.uk Installation Guide GENERAL NOTES Prior to installation strike a line of trunking using a plumb and chalk line for vertical, and spirit levels for horizontal runs Surface track accommodates 63 amp busbar with an integral duct directly above mains. Data and Telecom cables. Pre cut slots and circular holes at 00mm centres permit fi xing holes to be drilled and a wallplug with screw inserted after the surface track has been positioned. When fi xing trunking use bushes provided and No. 8 wood screws. Ensure trunking base is secured within 00mm from the end and a maximum of 500mm apart on either side along the length. Check levels frequently particularly at corners Debur all cut ends using a fi le or a sharp knife. For mini trunking adaptors drill a 20mm diameter hole through the wall of the centre compartment using drill guide. Insert the tunnel and fix with two screws provided. Bridging busbar compartment if required to take cables from top compartment to bottom or vice versa drill holes to align with top and bottom holes of the centre compartment. Cut out 85mm from the busbar at the required position. Install cable link (99) to the busbar and snap fi t cable crossing barrier (K937CHA) over cables. Commence installation at cable entry position. Route cables into the central section, wire in to the selected cable termination and plug into adjacent busbar and secure with screws supplied
6 Hotline +44 (0) CABLE MANAGEMENT
7 CABLE MANAGEMENT mkelectric.co.uk Installation Guide Continued Cut central cover to length to fi t exactly between the exposed frontplates of accessories. At coupling positions leave expansion gaps by cutting the central cover to the same length as the trunking base. Secure centre covers to the main base with the screws provided every 500mm max, top and bottom and within 50mm of accessories and fi ttings. At the junction of two adjacent lengths of trunking busbar plug in the coupler to maintain electrical continuity. It is fi tted over a protector in the coupler carrier. 5 6 Data / Telecoms Devices Secure enclosure box over centre compartment with screws supplied. Run cabling into enclosure and terminate onto outlet on frontplate. Secure front cover to enclosure box with screws provided. Internal and external corners Connect the lengths of busbar using the cable link assembly (99) and secure trunking using the screws provided
8 Hotline +44 (0) CABLE MANAGEMENT 7 Moulded corner and coupler shields should be fi tted before fitting any covers. They are secured by the central covers overlapping each side of the component and do not require additional fi xing. 8 Sockets Plug the socket onto the busbars in the required region ensuring that the socket clips fully locate fi rmly on to their corresponding busbars. Secure with screws provided. Note do not tamper with busbar clips. Plug on connection units Connect the load conductors which are either routed through the centre compartment of the trunking or enter through the fl ex outlet. Plug connection unit onto busbar where required and secure as described above Outer Covers For central covers and end cap retainers, leave a gap of 8-0mm and snap fi t onto trunking. Snap fi t end caps then other trims after fi tting all central and outer covers
Norwich Technical. Trunking PERIMETER AND DISTRIBUTION. Description CABLE MANAGEMENT. Colour: White only. Material: PVCu. mkelectric.co.
CALE MANAGEMENT TECHNICAL SPECIFICATION MATERIALS PVCu materials used in the manufacture of MK products are self extinguishing non-flame propagating in accordance with S 78 Part. Extrusion material has
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