Reduction - RD. Sample Order: 2000A / 1600A, Aluminium, Bolt-on, IP 55, 4 conductors KXA B - RD17. Right Side Feeder "T" Sample Order: B
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1 ELIE Standard omponents USR TYPE ODUTOR TYPE USR ODE PROTETIO DEGREE ODUTOR OFIGURTIO UTIZILTIO TYPE P Plugin / olton OMPOET Reduction Is use to change the busbar cross section. Reduction RD Reduced usbar urrent l 00 / 600, luminium, olton, IP 55, 700 urrent Reduced usbar urrent RD Right Side Feeder "T" T Y R u urrent Reduced usbar urrent , opper, olton, IP 55, 54 TYR Left Side Feeder "T" T Y L 6 l urrent usbar u urrent usbar Please call us for nonstandard components , luminium, olton, IP 55, 54 TYL entral Feeder "T" 3, opper, olton, IP 55, 34 TO T O The dimensions given above are minumum values.
2 ELIE Expansions USR TYPE ODUTOR TYPE USR ODE PROTETIO DEGREE ODUTOR OFIGURTIO UTIZILTIO TYPE P Plugin / olton OMPOET Horizontal Expansion Used at every m in long horizontal straight lines and building expansion points. Horizontal Expansion, luminium, olton, IP 55, Y D T 54 YDT 0 ttention! The total length of the module should be adjusted to 0 mm. after installation. Vertical Expansion Vertical Expansion D D T Used for vertical applications in multi storey buildings. One vertical expansion unit is advised to be used at every floor between fixed support points. 00, opper, olton,ip 55 4 DDT 700 End loser End loser S 0 Is used to close the end of busbar run., opper, olton, IP 55, 54 S0 5 End loser, opper, olton, IP 55, 54 S S 5 Please call us for nonstandard components. The dimensions given above are minumum values. 7
3 ELIE Panel s USR TYPE ODUTOR TYPE USR ODE PROTETIO DEGREE ODUTOR OFIGURTIO UTIZILTIO TYPE P Plugin / olton OMPOET Panel Panel Feeder P 0 5, opper, olton, for Panel Feeder 54 P0 P0 Panel usbar Feeder P 5, opper, olton, for usbar Feeder 54 P P 35 Upwards Panel P U Panel Feeder 3600, opper, olton, for Panel Feeder 364 PU PU 35 Downwards Panel P D Panel Feeder 4, opper, olton, for Panel Feeder 434 PD PD 8
4 ELIE usbar&panel s USR TYPE ODUTOR TYPE USR ODE PROTETIO DEGREE ODUTOR OFIGURTIO UTIZILTIO TYPE P Plugin / olton OMPOET 35 Upwards usbar P U usbar Feeder 3600, opper, olton, for usbar Feeder 364 PU Downwards usbar usbar Feeder P D PU 4, opper, olton, for usbar Feeder 434 PD PD 5 5 Right Panel Panel Feeder P R 3 0, opper, olton, for Panel Feeder 54 PR30 PR30 Left Panel P L Panel Feeder, opper, olton, for Panel Feeder 54 P0 P0 and dimensions of PR30 and P0 are the same like left and right elbows. Please refer to page for the dimensions. 9
5 ELIE Panel s USR TYPE ODUTOR TYPE USR ODE PROTETIO DEGREE ODUTOR OFIGURTIO UTIZILTIO TYPE P Plugin / olton OMPOET 5 5 Right Panel usbar Feeder PR 3, opper, olton, for usbar Feeder 54 PR3 PR3 Left Panel PL usbar Feeder, opper, olton, for usbar Feeder 54 P P 860 Panel Panel Feeder P min. 0 3, opper, olton, for Panel Feeder 34 P P 860 Panel usbar Feeder P min. 0 and dimensions of PR3 and P are the same like left and right elbows. Please refer to page for the dimensions. 3, opper, olton, for usbar Feeder 34 P4 P4 Please call us for nonstandard components. The dimensions given above are minumum values.
6 ELIE Transformer s USR TYPE ODUTOR TYPE USR ODE PROTETIO DEGREE ODUTOR OFIGURTIO UTIZILTIO TYPE P Plugin / olton OMPOET Transformer T R 5, luminium, olton, 54 TR TR 35 Upwards T U Transformer 0 75, opper, olton, 54 TU TU 35 Downwards T D Transformer, luminium, olton, TD TD For transformer and panel connection applications EE design and planning department can prepare your projects upon request. For the design, the following information is required; Plan of transformer and panel board room, heights. Transformer dimensions, distance between bushings. For connection dimensions please refer to tables on pages and 4. Please call us for nonstandard components. Transformer T R 3, opper, olton, 54 TR3 TR The dimensions given above are minumum values. 860
7 ELIE Transformer s USR TYPE ODUTOR TYPE USR ODE PROTETIO DEGREE ODUTOR OFIGURTIO UTIZILTIO TYPE P Plugin / olton OMPOET Transformer T R 4, opper, olton, 54 TR4 min mi n. 0 TR4 For transformer and panel connection applications EE design and planning department can prepare your projects upon request. For the design, the following information is required; Transformer 3600, opper, olton, 364 TR6 Right Transformer T R 6 T R 5 min TR6 00 min. 5 Plan of transformer and panel board room, heights. Transformer dimensions, distance between bushings. and dimensions of TR5 and TL5 are same as left and right elbows. Please refer to page for the dimensions., opper, olton, 54 TR5 Left Transformer T L 5 TR5 TL5 For connection dimensions please refer to tables on pages and 4., luminium, olton, 54 TL5 5 5 Please call us for nonstandard components. The dimensions given above are minumum values.
8 ELIE Panel and Transformer Units Panel and Transformer Units Panel Units : P0,P,PU,PD,PU,PD,P0,PR30,P,PR3,P,P4 Transformer Units: TR,TU,TD,T,TR3,TR4,TR5,TL5,TR6 ote: o flange supplied with transformer connection units , , ,5 7, ,5 90,
9 ELIE Panel s 4 7 Equipment Description M 0 x olt M 0 x 60 olt M0 Steel ut M0 Washer Paralelling ars (Standard Holes) Paralelling ars (Without Holes) l urrent usbar 5 33 Order u Order Size l Order u Order (each piece) usbar ( each piece) usbar ( each piece) usbar urrent urrent urrent ( each piece) (6x55) (6x80) (6x0) (6x5) (6x) (6x60) (6x0) 3(6x0) Size (6x55) (6x80) (6x0) (6x5) (6x) (6x60) (6x0) 3(6x0) Ø 4 Ø 4 Ø 4 Ø , Ø 4 Ø 4 Ø 4 85, Ø Ø 4 Ø 4 Ø Ø
10 ELIE Flexible & Panel s Sample Types Sample () 5 Sample () Sample (3) 45 0 Flexible are used for Flexibles F Transformer busbar, Panel busbar connections. 800, luminium 0800 F L (cm) =...mm X=...mm Y=...mm Z=...mm ø=...mm X * Y Z L * This side is punched according to the needs of the custommer. 5
11 ELIE Panel s USR TYPE ODUTOR TYPE USR ODE PROTETIO DEGREE ODUTOR OFIGURTIO UTIZILTIO TYPE P Plugin / olton OMPOET Flange Dimensions Panel Units are supplied with suitable flange as standard. PE Panel Flange PE Housing Panel Flange PE Housing PE Opening on the panel board ELine usbar Panel Flange,5,5,5 Ø 7, luminium (l) opper (u) urrent usbar urrent usbar Size umber of the holes along length x 6x55 6x70 6x80 6x0 6x5 6x 6x60 6x0 x(6x55) x(6x80) x(6x0) x(6x5) x(6x) x(6x60) x(6x0) 3x(6x0)
12 ELIE Feeder oxes USR TYPE ODUTOR TYPE USR ODE PROTETIO DEGREE ODUTOR OFIGURTIO UTIZILTIO TYPE P Plugin / olton OMPOET able Gland Plates usbar Housing Type able Gland Plate Type Feeder ox 0 30, luminium, olton 34 0 PE 0 Feeder ox 3600, opper, olton, PE entral Feeder ox O mpere Ratings, luminium, olton, 54 O PE l urrent usbar u urrent usbar D Gland Type 3 5 O PE D 45 The dimensions given above are minumum values. Please call us for special applications or for applications with M's. 7
13 ELIE Tapoff oxes ELIE Technical Features Easy Installation System on Tapoff oxes patented hinge system is designed in order to install tap off boxes on busbars much easier. Horizontal Opening ox Lids ew generation horizontal opening lid allows users to do their operations on the box easier. Fixing System of Tapoff oxes on usbars Hook system, which is used for fixing of tapoff boxes on busbars. Taking Energy from Joints Taking energy from joints by olton tap off boxes. The range of tap off boxes from 60 upto.000. Effective Gasket Safety Protection from dust and humidity due to effective gasket system. High IP Protection due to special forming. Gasket Special Forming Locking Point Universal Tapoff oxes Tap off boxes can be equipped with any brand of switches, circuit breakers and etc. Please inform EE the type and brand of choosen M, when ordering. 8 9
14 ELIE Tapoff oxes with Fused Switches (olton) able Gland Plates USR TYPE OX TYPE RTED URRET olt on PROTETIO 60 6 Plug in P 5 DEGREE 0 ODUTOR IP LE GLD PLTES Mat. Sheet able Gland Type Order RP0 Inner Diameter olton Tapoff oxes Sheet M3 RP 5 Sheet M RP 3 Sheet Special RP3 63 L xspecial RP olton / 630 / IP55 / R a k or or Pa Pal k a s ý (3 (3 yön d abl e Glan d Plate (on 3 side s) L 4xM5 RP L 4xM3 RP6 5 L 4xM RP7 3 L 8xM3 RP olton / 630 / IP55 / 5 conductors otes: EE Plugin tap off boxes are manufactured with electromechanical interlock system as per IE D Tap off boxes shall not be used empty. Placing of fused switches,ms or any other protection unit into box is necessary before the installation of tap off boxes on busbars. 30 Tapoff oxes D Fuse Size H00 H H H 3 Standard Gland RP RP3 RP4 RP4 Tapoff boxes can be equipped with any brand of switches, circuit breakers and etc. Please call us for nonstandard tapoff boxes and detailed information. Gland Type M5 M3 M M M63 Special for EE Max. External Diameter of able rossection Ø 8 Ø 6 Ø 33 Ø 39 Ø 45 Ø 60
15 ELIE Tapoff oxes with Fused Switches (PluginP) able Gland Plates USR TYPE OX TYPE RTED URRET olt on PROTETIO 60 6 Plug in P 5 DEGREE 0 ODUTOR IP LE GLD PLTES Mat. Sheet able Gland Type Order RP0 Inner Diameter Plugin Tapoff oxes Sheet M3 RP 5 Sheet M RP 3 Sheet Special RP3 63 L xspecial RP4 63 P P P P Plugin / 0 / IP55 / P Ra Rakoko Plakas (3 r Plak nd as ý (3 yönd abl e Gland Plate ( on 3 side s) L 4xM5 RP5 8 L 4xM3 RP6 5 L 4xM RP7 3 L 8xM3 RP8 5 P P P P Plugin / / IP55 / 5 conductors P 5 otes: EE Plugin tap off boxes are manufactured with electromechanical interlock system as per IE D Tap off boxes shall not be used empty. Placing of fused switches,ms or any other protection unit into box is necessary before the installation of tap off boxes on busbars. Tapoff oxes P 6 P 5 P P D Fuse Size H00 H H H 3 Standard Gland RP RP3 RP4 RP4 Tapoff boxes can be equipped with any brand of switches, circuit breakers and etc. Please call us for nonstandard tapoff boxes and detailed information. Gland Type M5 M3 M M M63 Special for EE Max. External Diameter of able rossection Ø 8 Ø 6 Ø 33 Ø 39 Ø 45 Ø 60 3
16 ELIE Product Overview Electrical haracteristics usbar systems nominal insulation voltage shall be 0 V. s per ampere rates, minimum short circuit values shall be as given below; Temperature rise shall be K over ambient temperature. Protection Protection degree of the busbar system shall be IP OMPT USR PRODUT OVERVIEW (ELIE ) Standards & ertification: usbar system shall be designed and manufactured as per IE standard. Each busbar rating shall have a seperate type test certificate from an independent internationally accredited laborotory. Shortcircuit tests shall follow the same standard procedure. Type test certificate shall be also available. usbar systems shall be manufactured upon the standards and criteria of the test certification. usbar systems shall have the Minimum Duration of 6 Hours on Fire ertification upon the IE 6033 Standard. The tests below are necessary for each busbar current rating seperately from an independent internationally accredited laborotory upon the IE Standard: a) Temperature Rise Limits b) Dielectrical Features c) Shortcircuit Duration d) Effectiveness of Protection ircuit e)learances and reepage Distances f) Mechanical Operation g) Protection Degree h) Electrical haracteristics i) Structural Duration j) rushing Resistance k) Resistance of Insulation Material to bnormal Heat l) Fire arrier usbar system shall have E sign. Manufacturing facility of busbar systems shall have ISO 900 and ISO 0 certification. Each product shall have a Type Label, which indicates the brand, type of the unit, number of conductors and electrical details. General Structure of Products usbar system shall have Sandwichompact structure. luminium or opper conductors shall be tin plated along the entire length upon the wire configuration and required number, which are described in the statements below. Housing shall be made of termically strengthened extruded aluminium profile, which shall be RL7038Electrostatic painted. Protection degree shall be IP55. Housing and Structure usbar system shall have Sandwichompact structure. bars are double layer epoxy painted. lass polyester pholio layers are located between neighbour conductors. s and pholio layers shall be packed and placed into the aliminium housing without leaving any air gap as the Sandwichompact structure requires. ompact structure of the housing shall be provided by M6 screws applied at every 9 cm along the entire length. Screw joints shall provide both installation and earthing without any other required equipment. Multiconductor busbars shall be connected in one housing the way that it is unable to get broken. The continous structure of the compact system shall be kept at the plugin points. There shall be no air gap between conductors. usbar housings shall be manufactured of at least,5 mm breight aliminium profile,which shall be termically strengthened and extruded. bars shall be manufactured of RL7038 Electrostatic epoxy painted profile material. usbar system shall have all necessary accessories (elbows, offsets, paneltransformer connections, reductions, etc.) Manufacturer shall supply special dimensioned units in short time, if the project conditions requires. For horizontal runs, a horizontal expansion unit shall be used at every m and expansion points of the building. For vertical applications, a vertical expansion unit shall be used at every floor. usbar system shall be rigidly fixed by supports at every floor. s ompact busbar system shall have aliminium conductors between ompact busbar system shall have copper conductors between ompact busbar system shall have the following number of conductors and wire configuration. a) 4 s: ( 4 full size conductors + Housing(earthing)). b) 4 ½ s: (4 full size conductors + ½ earth conductor + Housing), ( ½ earth conductor and housing are united). c) 5 s: ( 5 full size conductors + Housing) (Earth conductor and Housing are united) Wire conductors and neutral conductor shall have the same crosssection and they shall be insulated. E grade aliminium conductors shall be epoxy painted and Tinplated in the contacting ends. opper conductors shall contain electrolitical copper. They shall be epoxy painted and Tinplated in the contacting ends. For luminium s; and above For opper s; and above : sec/rms 5k, Peak 55k : sec/rms 35k, Peak 73,5k : sec/rms k, Peak 05k : sec/rms 60k, Peak 3k : sec/rms k,peak k : sec/rms k,peak 64k : sec/rms k, Peak 84k : sec/rms k, Peak 05k : sec/rms 60k, Peak 3k : sec/rms k,peak k : sec/rms k,peak 64k Insulation For strong and long life insulation system, conductors shall be plated by epoxy paint and there shall be class polyester pholios (Mylar) between neighbour conductors.s shall be packed and placed into the housing without leaving any air gap. There shall be layers of epoxy paint on conductors and layer of polyester pholio between wire conductors at least. Joint Structure Electrical and mechanical connection shall be made by placing conductor joints into the joint blocks of the connected conductors and followed by tightening and fastening of the joint bolts. Tap Off oxes Power shall be supplied directly on tap off boxes of bolton and plugin busbar systems up to 0 at any connection point. It shall be possible to install a bolton tap off box only by removing the plastic contact distance pieces on the joints. The real contacts of the bolton tap off shall be placed instead of the contact distance pieces. The same bolton tap off box shall be installed to the joints of all busbar ratings without changing or adding any pieces. Plugin tap off boxes shall be used on lines where there is a high number of power output need and on vertical power distribution lines. It shall be possible to supply power on the output points, positioned on the housings of the plugin busbars by using plugin tap off boxes up to 630. These boxes shall be able to have installed or uninstalled without interrupting the power flow of the busbar. 3m long standard busbar shall contain plugin output points at least. In case of unuse of these output points, they shall be kept closed with the protection degree of IP55. Power output on the joint points shall be able at plugin busbars by bolton tap off boxes. ontacts of plugin tap off box shall be silver plated. ontacts of bolton tap off box shall be tinplated. Tap off boxes shall be manufactured of sheet steel and epoxy painted RL 30. Plugin tap off boxes shall require the mechanical and electrical qualifications below. Tap off boxes shall have an electrical interlock mechanism, which ensures that plugin tap off box cannot be removed mechanically from the busbar, when the switch is at O position. Mechanical interlock mechanism shall prevent opening the door, when the switch is at O position. The door shall be opened only when the switch is at OFF position, tap off box shall be at IPX protection degree in this case and there shall not be any accessible live part in the box. While inserting the earthing contacts of the box, earth contact shall make the first touch. While removing it shall be disconnected last. usbar tap off boxes shall be equipped with fused switchs or Ms, indicating the locking mechanism, which prevents opening of the door, unless the power flow in the system is not interrupted. 4 Installation and ommisioning usbar systems shall be installed as per SingleLine drawings respect to required ampere rates and manufacturer installation guide (torque values, lockers, etc.). Electrical installator shall run an insulation test after installation according to manufacturers test procedures. The results of the test shall be reported to the manufacturer. Minimum insulation value shall be Mohm. 43
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